Sachs Bikes MadAss 50 Manual de usuario
Your SFM dealer
SFM GmbH
Strawinsky-Straße 27b · D-90455 Nürnberg
Phone: +49 (0)9122 60 39- 0 · Fax +49 (0)9122 60 39- 332
e-Mail: info@sachs-bikes.de · www.sachs-bikes.de
2008 10 002
50
owners manual
PREFACE
Reprinting, reproduction and translation,
even of excerpts, without our express
consent is not permitted. All rights stipula-
ted in the copyright law remain expressly
reserved.
Technical changes to the standard motor-
cycles can cause the EC type approval to
become invalid. Therefore before imple-
menting a change, ask a specialized dealer
whether this is allowed.
We cannot be held liable for any conse-
quential damage caused by accessories
not approved by the factory.
The scope of delivery and version of the mo-
torbike is solely determined by the purchase
agreement concluded with the dealer.
This operating manual includes important
instructions for handling your light motor-
cycle. Read it carefully, because professi-
onal handling combined with regular care
and maintenance helps to maintain the
motorbike’s value and is one of the require-
ments for warranty claims.
We wish you at all times a safe journey.
Your
SFM GmbH
You have purchased a SFM MadAss,
congratulations and thank you for
putting your trust in us.
The MadAss is a sturdy light motorcycle in
modern design.
Its sound construction, the meticulous
selection of materials, the advanced ma-
nufacturing techniques and conscientious
work of dedicated employees provides the
motorcycle with all the characteristics that
are typical of SFM, such as economical
operation, quality, reliability and its lasting
value.
SFM GmbH is continuously involved in
the further development of all types and
models. We therefore ask you for your kind
understanding that we reserve the right to
change the scope of delivery with respect
to appearance, equipment and technology.
No claims can thus be derived from the
data and descriptions contained in this
instruction manual.
1
CONTENTS
RIDING INSTRUCTIONS
Ride safely............................................................................... 24
Ride economically and be aware of the environment .............. 25
Running-in instructions ............................................................ 26
Side stand................................................................................ 27
Starting .................................................................................... 28
Starting with kick starter .......................................................... 29
Starting with electric starter..................................................... 30
Start-up.................................................................................... 31
Braking ............................................................................... 32-33
Stopping the engine................................................................. 34
Steering lock............................................................................ 34
SERVICE INSTRUCTIONS
Servicing the motorbike / cleaning agents.......................... 35-36
Operation in winter and anti-corrosion protection.................... 37
Repairing paint damage / servicing the tyres .......................... 37
Lay-up / commission................................................................ 38
Technical changes, accessories and spare parts.................... 39
OVERVIEW AND OPERATION
Safety symbols .......................................................................... 3
Chassis number, engine number............................................... 3
Side view ................................................................................ 4-5
Engine .................................................................................... 6-7
Handlebar fittings....................................................................... 8
Cockpit....................................................................................... 9
Ignition lock................................................................................ 9
Speedometer...................................................................... 10-11
SAFETY TEST
Checklist .................................................................................. 12
Clutch ...................................................................................... 13
Fuel, fuel tank.......................................................................... 14
Fuel tap.................................................................................... 15
Engine oil................................................................................. 16
Checking the oil level.......................................................... 17-18
Brakes ................................................................................ 19-20
Drive chain............................................................................... 21
Tyre profile, tyre pressure and size.......................................... 22
Load / lights ............................................................................. 23
2
CONTENTS
NOTES ON MAINTENANCE
Checking steering bearing....................................................... 40
Checking the telescopic fork and shock absorber ................... 40
Adjusting the shock absorber ..................................................41
Removing the front wheel........................................................ 42
Installing the front wheel.......................................................... 43
Removing the rear wheel......................................................... 44
Installing the rear wheel........................................................... 45
Checking, adjusting the drive chain....................................46-47
Front wheel brake.................................................................... 48
Rear wheel brake ...............................................................48-49
Adjusting the clutch lever......................................................... 50
Cleaning the air filter................................................................ 51
Cleaning the fuel filter.............................................................. 52
Adjusting the play of the twist grip throttle control ................... 52
Spark plug ............................................................................... 53
Battery ................................................................................ 54-55
Checking the fuse.................................................................... 56
Changing the bulbs ............................................................57-59
Adjusting the headlamps .........................................................60
TECHNICAL DATA
Engine ..................................................................................... 61
Power transmission ................................................................. 62
Chassis.................................................................................... 63
Lubricants and operating fluids................................................ 64
Electrical Equipment................................................................ 65
Dimensions and weights.......................................................... 66
WARRANTY AND SERVICE DATA
Warranty conditions ................................................................. 67
List of wear parts ................................................................ 68-69
Inspection plan ................................................................... 70-71
Maintenance confirmation .................................................. 72-77
Motorbike data / Rating plate................................................... 79
3
2
1
Observe the following:
WARNING
Precautionary measures against the risk of
accidents, injury and/or death.
FIRE HAZARD
The bike is supplied with a catalyst.
The exhaust system becomes very hot.
While riding, idling or parking, make sure
that no easily inflammable materials (such
as hay, leaves, grass, coverings, luggage,
etc.) can come into contact with it.
CAUTION
Important instructions and precautionary
rules to be followed in order to prevent
the motorbike from being damaged. Non-
observation can lead to the guarantee
becoming void.
NOTE
Special instructions for better handling
during operation and inspection and when
carrying out adjustment procedures and
service activities.
Safety symbols and notes
NOTE
The description for right- and left-hand side
is viewed from the driver.
The chassis number (1) is located on the
right-hand side in front of the frame.
Key
With the motorbike you get two indefinite
ignition keys. Keep the spare key at a
safety place.
With the key you control ignition, all
functional circuits and steerage lock.
The engine number (2) is located on the
left-hand side.
OVERVIEW AND OPERATION
Chassis number Engine number
4
5
1
7
3
6
8
9
4
2
Right-hand side view
1 Brake fluid reservoir rear brake
2 Brake fluid reservoir front brake
3 Chassis number and rating plate
4 Fork column lock
5 Footbrake lever, rear brake
6 Footrest
7 Kick starter
8 Battery and fuse
9 Pillion footrest, fold-up
OVERVIEW AND OPERATION
Illustration, 4- gear model
5
11
10
12
13
15
16 14
17
10 Cockpit
11 Handlebar fittings
12 Tank cap
13 Adjustment shock absorber
14 Pillion footrest, fold-up
15 Side stand
16 Footrest
17 Gear shift pedal
Left-hand side view
OVERVIEW AND OPERATION
Illustration, 4- gear model
6
54
7
3
2
1
6
10
8
9
11
1 Intake valve adjuster cover
2 Exhaust valve adjuster cover
3 Spark plug connector
4 Electric starter
5 Oil drain plug
6 Clutch cover
7 Oil filler cap
8 Carburetor
9 Air filter housing
10 Fuel tap
11 Engine number
OVERVIEW AND OPERATION
Right hand view of engine, 4-gear model Left hand view of engine, 4-gear model
7
9
8
10
6
7
32
1
54
OVERVIEW AND OPERATION
Right-hand view of engine, automatic model
1 Service cover, intake valve
2 Service cover, exhaust valve
3 Spark plug socket
4 Starter
5 Oil drain plug
6 Oil level inspection glass
7 Oil filler plug
Left-hand view of engine, automatic model
8 Carburettor
9 Air filter housing
10 Engine number
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