RuggedCom RUGGEDSWITCH RS900G Manual

RuggedSwitch™ RS900G

Hardware Installation Guide

Revision 107 - April 10, 2013

www.RuggedCom.com

RuggedSwitch™ RS900G

RuggedSwitch™ RS900G: Hardware Installation Guide

Dissemination or reproduction of this document, or evaluation and communication of its contents, is not authorized except where expressly

permitted. Violations are liable for damages. All rights are reserved, particularly for the purposes of patent application or trademark registration.

This document contains proprietary information, which is protected by copyright. All rights are reserved. No part of this document may be

photocopied, reproduced or translated to another language without the prior written consent of RuggedCom Inc.

Disclaimer Of Liability

We have checked the contents of this manual against the hardware and software described. However, deviations from the description cannot

be completely ruled out.

RuggedCom shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing,

performance, or use of this material.

Theinformationgiveninthisdocumentisreviewedregularlyandanynecessarycorrectionswillbeincludedinsubsequenteditions.Weappreciate

any suggested improvements. We reserve the right to make technical improvements without notice.

Registered Trademarks

ROX™, RuggedBackbone™, RuggedRated™ and eRSTP™ are trademarks of RuggedCom Inc. ROS®, RuggedRouter® and RuggedSwitch®

are registered trademarks of RuggedCom Inc. Other designations in this manual might be trademarks whose use by third parties for their own

purposes would infringe the rights of the owner.

Linux® is the registered trademark of Linus Torvalds in the U.S. and other countries.

The registered trademark Linux® is used pursuant to a sublicense from LMI, the exclusive licensee of Linus Torvalds, owner of the mark on

a world-wide basis.

Third Party Copyrights

RuggedCom recognizes the following third party copyrights:

Warranty

Five (5) years from date of purchase, return to factory. For warranty details, visit www.RuggedCom.com or contact your customer service

representative.

Contacting RuggedCom

Corporate Headquarters US Headquarters Europe Headquarters

RuggedCom Inc.

300 Applewood Crescent,

Concord, Ontario

Canada, L4K 5C7

Tel: +1 905 856 5288

Fax: +1 905 856 1995

Toll-free: 1 888 264 0006

RuggedCom

1930 Harrison Street, Suite 209

Hollywood, Florida

USA, 33020

Tel: +1 954 922 7938 ext.103

Fax: +1 954 922 7984

Toll-free: 1 888 264 0006

RuggedCom

Unit 41, Aztec Centre,

Aztec West, Almondsbury, Bristol

United Kingdom BS32 4TD

Tel: +44 1454 203 404

Fax: +44 1454 203 403

Email: [email protected]

Technical Support

Toll Free (North America): 1 866 922 7975

International: +1 905 856 5288

Email: [email protected]

Web: www.RuggedCom.com

RuggedSwitch™ RS900G

RuggedCom® RuggedSwitch™ 3 RS900G Installation Guide Rev 107

Table of Contents

FCC Statement And Cautions ................................................................................................... 6

1. Product Overview ................................................................................................................... 7

1.1. RS900G Front Panel ................................................................................................... 9

1.2. RS900G Bottom Panel ................................................................................................ 9

2. Installation ............................................................................................................................ 10

2.1. DIN Rail Mounting ..................................................................................................... 10

2.2. Power Supply Wiring and Grounding ........................................................................ 11

2.2.1. HI Power Supply Wiring and Grounding ........................................................ 11

2.2.2. DC Power Supply Wiring and Grounding ....................................................... 12

2.3. HIPOT (Dielectric Strength) Testing .......................................................................... 13

2.4. Failsafe Output Wiring and Specifications ................................................................ 13

2.5. RS232 Port Wiring .................................................................................................... 13

2.6. RJ45 Ports: Signal Description ................................................................................. 15

3. Specifications ....................................................................................................................... 16

3.1. Operating Environment ............................................................................................. 16

3.2. Power Supply Specifications ..................................................................................... 16

3.3. Failsafe Relay Specifications .................................................................................... 16

3.4. Twisted Pair Data Port Specifications ....................................................................... 16

3.5. Fiber Optic Port Specifications .................................................................................. 17

3.6. Physical Dimensions ................................................................................................. 18

3.7. Type Test Specifications ........................................................................................... 19

3.7.1. IEC 61850-3 Type Tests ................................................................................ 19

3.7.2. IEEE 1613 Type Tests ................................................................................... 20

3.7.3. IEC Environmental Type Tests ...................................................................... 20

3.8. Agency Approvals ..................................................................................................... 22

A. Warranty .............................................................................................................................. 23

RuggedSwitch™ RS900G

RuggedCom® RuggedSwitch™ 4 RS900G Installation Guide Rev 107

List of Figures

1.1. RS900G Front Panel .......................................................................................................... 9

1.2. RS900G Bottom Panel ....................................................................................................... 9

2.1. DIN Rail Mounting ............................................................................................................ 10

2.2. Power Supply Inputs ......................................................................................................... 11

2.3. DC Power Supply Wiring and Grounding ......................................................................... 12

2.4. HIPOT (Dielectric Strength) Testing ................................................................................. 13

2.5. Failsafe Output Relay ....................................................................................................... 13

2.6. RS232 Female Connector ................................................................................................ 14

2.7. RJ45 Port Connector ........................................................................................................ 15

3.1. RS900G Physical Dimensions .......................................................................................... 18

RuggedSwitch™ RS900G

RuggedCom® RuggedSwitch™ 5 RS900G Installation Guide Rev 107

List of Tables

1.1. RS900G Front Panel LED Definitions ................................................................................ 9

2.1. RS232 Female DCE Pinout .............................................................................................. 14

2.2. RJ45 Ethernet Pin Assignment ......................................................................................... 15

3.1. Operating Environment ..................................................................................................... 16

3.2. RS900G Power Supply Specifications .............................................................................. 16

3.3. Failsafe Relay Specifications ............................................................................................ 16

3.4. Twisted Pair Data Port Specifications ............................................................................... 16

3.5. Fiber Optic Port Specifications ......................................................................................... 17

3.6. Physical Specifications ...................................................................................................... 18

3.7. RS900G IEC 61850-3 Type Tests .................................................................................... 19

3.8. RS900G IEEE 1613 Type Tests ....................................................................................... 20

3.9. IEC Environmental Type Tests ......................................................................................... 20

3.10. Agency Approvals ........................................................................................................... 22

FCC Statement And Cautions

RuggedCom® RuggedSwitch™ 6 RS900G Installation Guide Rev 107

FCC Statement And Cautions

Federal Communications Commission Radio Frequency Interference

Statement

This equipment has been tested and found to comply with the limits for a Class A digital device

pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection

against harmful interference when the equipment is operated in a commercial environment. This

equipmentgenerates,usesandcanradiateradiofrequencyenergyand,ifnotinstalledandusedin

accordance with the instruction manual, may cause harmful interference to radio communications.

Operation of this equipment in a residential area is likely to cause harmful interference in which

case the user will be required to correct the interference at his own expense.

Caution: Service

This product contains no user-serviceable parts. Attempted service by unauthorized

personnel shall render all warranties null and void.

Changesor modifications notexpressly approved byRuggedCom Inc. couldinvalidate

specifications, test results, and agency approvals, and void the user’s authority to

operate the equipment.

Should this device require service, refer to Appendix A, Warranty in this guide.

Caution: Physical Access

This product should be installed in a restricted access location where access can only

be gained by service personnel or users who have been instructed about the reasons

fortherestrictionsappliedtothelocationandaboutanyprecautionsthatshallbetaken;

and access is through the use of a tool or lock and key, or other means of security,

and is controlled by the authority responsible for the location.

1. Product Overview

RuggedCom® RuggedSwitch™ 7 RS900G Installation Guide Rev 107

1. Product Overview

The RuggedSwitch™ RS900G is an industrially hardened, fully managed Ethernet switch

providing dual fiber optical Gigabit Ethernet ports and eight Fast Ethernet copper ports. Designed

to operate reliably in harsh industrial environments, the RS900G provides a high level of immunity

to electromagnetic interference and heavy electrical surges typical of environments found in

electric utility substations, factory floors or in curb side traffic control cabinets. An operating

temperature range of -40°C to +85°C coupled with hazardous location certification, a powder

coated aluminum enclosure and optional conformal coating allows the RS900G to be placed in

almost any location.

The embedded Rugged Operating System (ROS™) provides advanced networking features such

as Enhanced Rapid Spanning Tree (eRSTP™), Port Rate Limiting and a full array of intelligent

functionality for high network availability and manageability.

Ethernet Ports

• 2 - Fiber Optic Gigabit-Ethernet Ports(1000BaseX)

• 8 - Fast Ethernet Ports (10/100BaseTX)

• Full compliance with IEEE: 802.3, 802.3u and 802.3z

• Non-blocking, store and forward switching

• Full duplex operation and flow control (IEEE 802.3x)

• Industry standard fiber optical connectors: LC, SC, SFP

• Bi-Directional simplex fiber support

• Long haul optics allow Gigabit distances up to 70km

RuggedRated™ for Reliability in Harsh Environments

• Meets IEEE 1613 (electric utility substations)

• Exceeds IEC 61850-3 (electric utility substations)

• Exceeds IEEE 61800-3 (variable speed drive systems)

• Exceeds IEC 61000-6-2 (generic industrial environment)

• Exceeds NEMA TS-2 (traffic control equipment)

• Hazardous Location Certification: Class 1 Division 2

• -40 to +85°C operating temperature (no fans)

• Conformal coated circuit boards (optional)

• Rugged powder coated aluminum enclosure

Universal Power Supply Options

• Fully integrated power supply

• Universal high-voltage range: 88-300VDC or 85-264VAC

• Dual low-voltage DC inputs (12, 24 or 48 VDC)

• CSA/UL 60950 safety approved to +85°C

1. Product Overview

RuggedCom® RuggedSwitch™ 8 RS900G Installation Guide Rev 107

Simple Plug and Play Operation

• Automatic learning of up to 8192 MAC addresses

• Auto-negotiation on all 10/100BaseTX ports

• Auto-MDI/MDIX (crossover) on all 10/100BaseTX ports

• LED indicators for link, activity and speed

ROS™ Advanced Network Management

• Enhanced Rapid Spanning Tree (eRSTPTM)

• Quality of Service (802.1p) for real-time traffic

• Port rate limiting: 128kbps to 8Mbps

• VLAN (802.1q) with double tagging

• IGMP Snooping for multicast filtering

• Port configuration, status, statistics, mirroring, security

• Loss of link management on fiber ports

• Web-based, Telnet, CLI management interfaces

• SNMP v2 and RMON

• Rich set of diagnostics with logging and alarms

1. Product Overview

RuggedCom® RuggedSwitch™ 9 RS900G Installation Guide Rev 107

1.1. RS900G Front Panel

Figure 1.1. RS900G Front Panel

LED Activity Description

Solid Link Established

LINK LED (Yellow) Blinking Tx/Rx Activity

Power LED Solid Power On

Alarm LED Solid Alarm condition exists

Table 1.1. RS900G Front Panel LED Definitions

1.2. RS900G Bottom Panel

Figure 1.2. RS900G Bottom Panel

2. Installation

RuggedCom® RuggedSwitch™ 10 RS900G Installation Guide Rev 107

2. Installation

2.1. DIN Rail Mounting

An optional DIN rail mounting bracket is available for the RS900G.

Figure 2.1. DIN Rail Mounting

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