Ronstan Andersen 12ST Manual de usuario

PRODUCT MANUAL

12ST (V.3.0)

12ST FS (V.1.0.F)

RON-WPM-710212-12ST/12STFS-Rev.2

EXPLODED VIEW

3.3

ITEM No. 3 - 537551

3.1

3.2

3.1

3.2

ITEM No. 3 - 537510

12ST (V.3.0)

12ST FS (V.1.0.F)

PARTS LIST

ITEM NO. QTY. DESCRIPTION PART NO.

1 3 Screws ISO 7380-A4-M6x12

2 1 Self-tailing arm 596711

3 1 Self-tailing top

Model ST 537551

3 1 Self-tailing top

Model ST FS 537510

3.1 1 Circlip 726400U

3.2 1 Top ring 782100

3.3 1 Disc

Model ST (537550 only) 726310

4 1 Drum complete 726811

5 1 Drive shaft complete 726703

6 2 Pawl 713200

7 2 Arm spring 713300

8 1 Roller bearing 727400

9 2 Bushing (not removable) 716501

10 1 Screw DIN 913-A4-M4X12

11 1 Pawl 533400

12 1 Spring 533500

13 1 Base 731710

14 1 Insert plate 727500

15 1 Ratchet gear 711701

1 Service kit 18 (not included) 710018

12ST (V.3.0)

12ST FS (V.1.0.F)

MOUNTING INSTRUCTIONS

PAWL SPRING MOUNTING

Installing the winch is easy, if you follow these instructions. The numbers in ( ) refer to the

position numbers in the parts list.

Tools required for the installation:

• Screwdriver(large)

• Ø6,5mm.(1/4”)drill

• 6pcs.M6(1/4”)countersunkheadscrews

• Ringspannertomatchnuts

1. Remove screws (1).

2. Remove self-tailing arm (2) and drum (4).

3. Marklocationofboltholesusingthetemplate.

IMPORTANT: On this model the self-tailing arm (2) is ﬁxed in one position. Ensure correct

positioningoftheself-tailingarm,beforemarkinganddrillingtheboltholes.

4. Remove base (13). Be sure that no dust comes into contact with the winch while drilling.

5. DrillboltholesØ6,5mm(1/4”).

6. Apply a light coat of bedding compound, ensuring that each bolt hole is bedded.

Keep drain grooves clear.

7. Fastenbase(13)intoplaceusing6pcs.M6(1/4”)countersunkheadscrews.Uselarge

washersorabackingplate.

8. Assemble in reverse order.

9. Checkthatthewinchisfunctioningcorrectly:

-Thedrumshouldoperatesmoothly,byturningthedrumclockwisebyhand.

-Thedrummustnotturnwhentryingtoturnthedrumanticlockwise.

-Whileturningthewinchhandleclockwisethedrumshouldturn.

-Whileturningthewinchhandleanticlockwisethedrumshouldnotturn.

Note the curved

spring“arm”

12ST (V.3.0)

12ST FS (V.1.0.F)

SERVICE INSTRUCTIONS

Tools required for service:

• Screwdriver(large)

• Screwdriver(small)

1. Remove screws (1).

2. Remove self-tailing arm (2) and drum (4).

3. Insert a winch handle. Pull up the drive shaft (5) gently, while turning ratchet gear (15)

carefully. Remove drive shaft (5).

4. Remove pawls (6) and arm springs (7).

5. Removeratchetgear(15).DONOTremovetheinsertplate(14)butmakesurethatthe

insert plate is posi tioned in its groove.

6. To release the roller bearing (8), gently insert a small screwdriver between roller bearing

and base (13).

7. Remove roller bearing. Remove spring (12). DO NOT remove the pawl (11) and the spring

(12) on the base.

8. Cleanallpartsinbenzine.Remembertocleanthegearteethandrollerbearingtrack.

9. Assemble in reverse order. During assemble, lightly grease all gear teeth, drive shaft, roller

bearing, shafts, balls, pawls, springs and bushings. Use a small, soft brush. Pawls may be

lubricated with either a very thin ﬁlm of ANDERSEN WINCH GREASE. It is very important

that pawls can move freely.

IMPORTANT: Whenassemblingthewinch,checkthefunctioningofeachpawlbypushing

the pawl against the spring. The pawls should move smoothly and automatically return to

their normal position, where the pawls engage with the teeth. If the pawls do not function

correctly,cleanandlubricatethepawlsandgears.Checkthefunctionofthepawlsagainto

makesurethatitworkscorrectly.Ifthepawlsdonotworkcorrectlyreplacethespringsand

recheckthefunctioning.

Malfunctioning pawls may lead to unexpected release of the winch force resulting in fatal

injuries to the user and others.

ServiceKitNo:18(art.no.710018)containssparepartsforthiswinch.

Maintenance instructions for PVD coated stainless steel surfaces.

PVD-coated surfaces should be rinsed regularly in fresh water to remove any salt residue, dirt

orothercontaminantsanddriedgentlywithasoftcloth.Toremovegreaseorothermarks,a

mild abrasive free cleaning agent such as spray-on glass cleaning solution may be used. No

caustic detergents or other aggressive or abrasive cleaning agents should ever be used, as

they may damage the surface.

• Winchhandle

• ANDERSENwinchgrease

12ST (V.3.0)

12ST FS (V.1.0.F)

GENERAL INFORMATION

Due to the best choice of materials and high precision in manufacturing, we recommend, for

normal use, only to dismantle, clean and lubricate the winch once every second year. Under

extensive use, such as racing, charter or blue water sailing, we recommend to lubricate the

winch once every year.

We strongly recommend always to use ANDERSEN WINCH GREASE, when lubricating your

winch. ANDERSEN WINCH GREASE is a high quality silicone/Teﬂon grease product.

Mostothertypesofgrease,including“marinegrease”arenotsuitableforlubricationof

winches. Non-suitable grease products can cause malfunction, which could result in fatal

injuries for the user and others.

Pawl arm springs should be replaced every second year. Spare arm springs and other parts

that may be required are included in the ANDERSEN Service Kit. Please refer to the service

instruction for the Service Kit suitable for the speciﬁc winch.

When the winch handle is not in use but the winch is under load, we recommend, from a

safety point of view, to remove the winch handle from the winch.

To ensure correct function of the self-tailing unit, only use recommended line sizes. When

using the winch with mooring lines DO NOT use the self-tailing function and be sure that the

mooring line is not in contact with the self-tailing arm.

To ensure the best possible functioning of the winch, we recommend that

the winch is placed in accordance with the line entry (shown below).

Be also aware that the self-tailing arm is positioned correctly. We recommend to have the

self-tailing arm positioned within the shaded area (shown above). On this model the self-

tailingarmisxed,makingitveryimportanttoestablishtheproperlocationoftheholes

priortodrillingtheseinthedeck.

To identify the Output Drive Gear, insert a winch handle into the winch

androtateinbothdirections,thedrivegearwillonlyrotateclockwise

in a fast and slow speed.

Ideal

rope

entry

Output

drive

gear

12ST (V.3.0)

12ST FS (V.1.0.F)

SAFETY NOTICES

ALL WINCHES

DO NOT DISCARD

Failure to observe these precautions

could result in serious injury or death.

Read All Safety Notices and Product Manuals

Do not install or operate this winch before reading and fully understanding the contents of

this Product Manual.

Stay Alert When Operating

Andersen winches are very powerful and have the potential to cause signiﬁcant damage

and/or serious injury if used improperly or without due caution and vigilance.

Operators Must be Trained

Help prevent signiﬁcant damage and/or serious injury by ensuring any person operating a

winch has a thorough understanding of its proper operation and is aware of the potential

hazards involved. As a minimum, all winch operators must read and understand this Safety

Notice Sheet and the Product Manual.

Particularattentionisdrawntothefollowingpoints:

• Childrenandothersnotqualiedtooperateanelectricwinchmustbekeptatasafe

distance from the winch and any rigging or ﬁttings that are under load.

• Longhairand/orlooseclothingmustbetiedbacktoavoidbeingcaughtinthewinch.

• In the event of a rope override or other fault, stop the winch and turn o power before

attempting to resolve the problem.

Avoid Accidental Operation

Remove winch handles and turn o power to the winch when not in use to help avoid

unsupervised or unintentional operation. Failure to do so could result in signiﬁcant

damage and/or serious injury.

Maintenance

Turnopowertothewinchbeforeperforminganymaintenanceorservicetasks.Failure

to do so could result in signiﬁcant damage and/or serious injury.

Lifting Operations

Thewinchmustnotbeoperatedwiththeropeintheselftailerwhenusedinanykindof

lifting operation.

Any lifting operations should be conducted by two persons in order to maintain constant

visual contact with the object being lifted.

Furthermore the self tailer must not be used as a cleat for a rope used to lift or suspend

any object. The rope must be secured properly by tying o, or leading to a suitable ﬁtting

such as a cleat or bollard.

12ST (V.3.0)

12ST FS (V.1.0.F)

Visit www.andersenwinches.com

Visit www.ronstan.com/warranty

Manufactured by Ronstan Denmark ApS.

Jægervænget36-7100Vejle-Denmark

o[email protected]-www.andersenwinches.com

WORLDWIDE DISTRIBUTION & SERVICE

WARRANTY

12ST (V.3.0) |12ST FS (V.1.0.F)

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