Rockwell Automation MD60 Manual de usuario

RELIANCE

ELECTRICS)

MD60

Drive

User

Manual

Version

3.0

Instruction

Manual

D2-3499-3

Rockwell

The

information

this

manual

subject

change

without

notice.

Throughout

this

manual,

the

following

notes

are

used

alert

you

safety

considerations:

ATTENTION:

Identifies

information

about

practices

circumstances

that

can

lead

personal

injury

death,

property

damage,

economic

loss.

Important:

Identifies

information

that

critical

for

successful

application

and

understanding

the

product.

ATTENTION:

Only

qualified

personnel

familiar

with

the

construction

and

operation

this

equipment

and

the

hazards

involved

should

install,

adjust,

operate,

service

this

equipment.

Read

and

understand

this

document

its

entirety

before

proceeding.

Failure

observe

this

precaution

could

result

severe

bodily

injury

loss

life.

ATTENTION:

Thedrive

contains

high

voltage

capacitors

thattake

time

discharge

after

removal

mains

supply.

Before

working

the

drive,

ensure

isolation

mains

supply

from

line

inputs

[R,

(L1,

L2,

L3)].

Wait

three

(3)

minutes

for

capacitors

discharge

safe

voltage

levels.

Darkened

display

LEDs

not

indication

that

capacitors

have

discharged

safe

voltage

levels.

Failure

observe

this

precaution

could

result

severe

bodily

injury

loss

life.

ATTENTION:

The

drive

can

operate

and

maintain

zero

speed.

The

user

responsible

for

assuring

safe

conditions

for

operating

personnel

providing

suitable

guards,

audible

visual

alarms,

other

devices

indicatethat

the

drive

operating,

may

operate,

near

zero

speed.

Failure

observe

this

precaution

could

result

severe

bodily

injury

loss

life.

ATTENTION:

The

drive

contains

ESD-

(Electrostatic

Discharge)

sensitive

parts

and

assemblies.

Static

control

precautions

are

required

when

installing,

testing,

servicing,

repairing

the

drive.

Erratic

machine

operation

and

damage

to,

destruction

of,

equipment

can

result

this

procedure

not

followed.

Failure

observe

this

precaution

can

result

bodily

injury.

ATTENTION:

The

user

must

provide

external,

hardwired

emergency

stop

circuit

outside

the

drive

circuitry.

This

circuitry

must

disable

the

system

case

improper

operation.

Uncontrolled

machine

operation

may

result

this

procedure

not

followed.

Failure

observe

this

precaution

could

result

bodily

injury.

ATTENTION:

The

user

responsible

for

conforming

with

all

applicable

local

and

national

codes.

Failure

observe

this

precaution

could

result

damage

to,

destruction

of,

the

equipment.

ATTENTION:

incorrectly

applied

installed

drive

can

result

component

damage

reduction

product

life.

Wiring

application

errors,

such

undersizingthe

motor,

incorrect

inadequate

supply,

excessive

ambient

temperatures

may

result

malfunction

the

system.

Trademarks

not

belonging

Rockwell

Automation

are

property

their

respective

companies.

Rockwell

Automation.

All

rights

reserved.

Introduction

1.1

Getting

Assistance

from

Reliance

Electric.................

1-1

About

the

MD60

Drive

2.1

Identifying

the

Drive

Model

Numbet................

2-1

2.2

MD60

Drive

Ratings,

Model

Numbers,

and

Frame

SIZOS

ooececescecceeccecesneecseeececeeeeeesaeeseneeessceesnsaeesseeeessareessaes

2-2

2.3

KitS...

eee

cece

cceeeeeeeeee

renee

eeeee

caresses

seeeeeaaeesaeeeeeetsaeeeeeeneeeeas

2-3

2.4

Storage

GUIDELINES

«0...

eect

eee

cee

teeter

eteeteneeeeeeeee

2-4

Mounting

theDrive

3.1

General

Requirements

for

the

Installation

Site..............

3-1

3.1.1

Operating

Conditions

........

eee

eeeeeee

entree

3-2

3.1.2

Recommended

Mounting

Clearances

............04

3-2

3.1.3

Mounting

Dimensions

for

the

MD60

Drive...........

3-3

3.2

Mounting

the

Driven...

ieee

eeeeeeeeeeseeeeeeneeeeeeeeeeneeeeees

3-4

3.2.1

Protecting

the

Drive

from

Debris

...........

eee

3-4

Grounding

the

Drive

4.1

RFI

Filter

Grounding

.....0...

ceeeeeeeceeeeeeeeeeeeaeeeeeeeneees

4-2

Installing

Power

Wiring

5.1

Opening

the

Covel.......eeceecccccceseeeeeeeceeeeeeeeeeeeseeeeeeeneeees

5-1

5.2

Verifying

Drive

Input

Ratings

Match

Available

POWED

|...

cece

ceceeeeeee

neaeeeeeeeaeeeesesaeaeeeseeseeaeeeeeeeeaeeeess

5-2

5.2.1

Ungrounded

Distribution

Systems..........

eee

5-2

5.2.2

Input

Power

Conditioning

...........eceeceeeeeeeeereees

5-4

5.3

Power

Wiring

Specifications

00.0...

eieeeeeeeteeeeeeeeeeeeees

5-5

5.4

Power

Terminal

Block

Connections...........cceeeeeeeee

5-5

5.5

Fuses

and

Circuit

Breakers

«00...

eeeeseeeeeeteeteeeeeeeeees

5-6

5.6

Motor

Cable

Types

Acceptable

for

200-600

Volt

INStAIALIONS

oo...

eeeeeeeene

cette

eeeeeeeeeaeeeeeaeeeneeeeesaeeeees

5-8

5.7

Reflected

Wave

Protection

.........ceceseeeenreeseeeeeesteeeee

5-9

5.8

Output

DISCONNECT

ou...

eee

eeeeeeeeeeeeeeeeeteeeeeteeteeeeeeeeeaas

5-10

Installing

Control

Wiring

6.1

Stop

Circuit

Requirement

............e

eeeeeeeesteeeeeeeeeeee

6-1

6.1.1

Compliance

with

Machinery

Safety

Standard

60204-1:1992

occ

eee

eeeeeetteeeeeeeeeeeeaeeeeeeeeeeeaas

6-2

6.2

Motor

Start/Stop

Precautions.............cccccecsceeeeeesteeeees

6-2

6.3

I/O

Wiring

Recommendations..........ccceeeecceeeeseeeereeees

6-3

6.3.1.

Maximum

Cable

Length

Recommendations........

6-3

6.4

Wiring

the

Control

Terminal

Block

...........0

eee

6-4

6.4.1

I/O

Wiring

Examples........

cee

eceeeeeeereeeeeneeeereeees

6-5

Contents

6.4.2

Typical

Multiple

Drive

Connection

Examples.......

6-7

6.5

Start

and

Speed

Reference

Control...

cesses

6-8

6.6

Accel/Decel

Selection

...........c:ccccccecessseceeeeesereessseeeeseeees

6-9

Completing

the

Installation

7.1

Checking

the

Installation

Before

Applying

Power

the

IVC

ooo

eeeecect

cee

eeeeeeeceeaeceeeesacaeeeeeesaeaeeeeeesneaeeeeeseeaeeeees

7-1

7.2

Powering

After

Installation

Complete...............0+

7-2

Using

the

Integral

Keypad

Program

and

Control

theDrive

8.1

Keypad

Components

0.0...

cceecceeseeceteeeeeeeeeeeseeeeeeneeeeas

8-1

8.1.1

Display

Description

0.0.0...

eee

eeseeeeeeeeeeneeeees

8-2

8.1.2

LED

DeSCriptions

0...

eee

eeneeeteeeeeeeneeeeees

8-2

8.1.3

Key

DeSCriptions.......

eeeeeeseeeeseeeeeeeeeeeneeeeee

8-3

8.2

About

Parameters...

eececeeeeeesseeeenneeeeeeeeeeseeeeeneeeenees

8-4

8.3

How

Parameters

are

Organized

.........:eeceeeeceseeeseeeseeeeee

8-4

8.4

Viewing

and

Adjusting

Basic

(P)

and

Advanced

(A)

PAraMe

tel

.....

eeeeeceeeeeeeenneeeeeeeeeeeeeeeaeeeeeaeeteeeeeeneeeees

8-5

8.5

Viewing

the

Display

(d)

ParameterS...........cseeeeeeees

8-6

Parameter

Descriptions

9.1

Basic

Program

Group

ParameterS.........::cccccseeseeereee

9-2

9.2

Advanced

Group

Parameters

.........:ccceceeeeesteeeneeeeeeeees

9-8

9.3

Display

Group

Parameters.........cceceseeeeeeeeeeeeeeeieees

9-27

Troubleshooting

theDrive

10.1

Fault

Codes...

cece

cccceeecsneeeeeceeeeeseeeeeeneeeseeseeeneees

10-1

10.1.1

Manually

Clearing

Faults

........ceeeeseeeeeeeees

10-2

10.1.2

Automatically

Clearing

Faults

(Auto

Restart

FOAtUIC)

oo.

eeeceeeeteceeeneeeeeneeeeeaeeesenaeetsaeeeeeaeeesaes

10-2

10.2

Troubleshooting

Tables

..........eeeceeeeeeseeeeeneeeseeeeeneeeees

10-6

10.2.1

Problem:

Drive

Does

Not

Start

From

Terminal

Block

Start

RUN

INPUTS

00...

eee

eeeeeeeeeeeeeteeeeeeeeaes

10-6

10.2.2

Problem:

Drive

Does

Not

Start

From

Integral

KOYPad

ooo...

eee

ceeeeeeeeenee

cence

eeeaeeesenaeeesneeeeeteeennaes

10-7

10.2.3

Problem:

Drive

Does

Not

Respond

Changes

Speed

COMMANA

.........ccecceeeseeeeeeeeeeseeeeneeeseeeas

10-7

10.2.4

Problem:

Motor

and/or

Drive

Will

Not

Accelerate

Commanded

Speed

.........cceeceeeceesteeeseeeeeeenneeees

10-8

10.2.5

Problem:

Motor

Operation

Unstable...............

10-8

10.2.6

Problem:

Drive

Will

Not

Reverse

Motor

Dir@Ction

20.2.2...

cee

cecce

cee

eeeee

cee

eeeeeeeeeeseeeeeeeeeenennaees

10-9

Technical

Specifications

.........ccceeceeeecceeeeeeeeeeeeteeeneeeneeeee

A-1

Record

User

Settings

000...

ccceeeseeseesseeeeeeeeieeieeeneeeee

B-1

Parameters

Cross-Referenced

Name...

C-1

MD60

Drive

User

Manual

Conformance

Requirement

..........:cceeceescesteeseeeeeeees

D-1

ACCESSOLSICS

0...

.ccccccccccecceesseceseeceeeeseeceecteaseesseeseeeneeeseeanenaneess

E-1

RS485

(MDI)

Protocol...........cccccsssccessseeceseeeeeseeeessneeesseeeees

F-14

RJ45

Splitter

Cable

ccceeeeeeeeesaeeeeeeseeessaeeeeeesaes

G-1

vee

eeeaaeeeeceeaaeeceeaueeeeeesaeeeeseauuaeessuaeecessaeceeeeaseeeeeseaueeesseaaaes

Index-1

Contents

MD60

Drive

User

Manual

Figure

2.1

—

Identifying

the

Drive

Model

NUmbeV.............

ceeeeeeeeeeeees

2-1

Figure

3.1

—Minimum

Mounting

Clearances

.............

cee

eee

ees

3-2

Figure

3.2

—

Drive

Dimensions

Front

View

...........ce

ccc

eeee

teeta

3-3

Figure

3.3

—

Drive

Dimensions

Bottom

View...

cece

eee

terres

3-3

Figure

4.1

—

Typical

Grounding.

..........ccccccceceeccesesneceeeeeeesseeeesceeeseneeeesieeeeees

4-1

Figure

5.1

—

Opening

the

Cover......ccceeceeeccecceeeseeeeecseeeeeeeeeeessneeseeeeeeeneeeeas

5-1

Figure

5.2

—

Removing

the

Finger

Guat

..........ceeecccceeeeeeeeeeeeeeeeeeeeeeneeeeas

5-2

Figure

5.3

—

Jumper

Location

Frame

Shown)

.........cccseeeeeeeeeeeeeeeeaes

5-3

Figure

5.4

—

Phase-to-Ground

MOV

Removal...............:.:::

esses

eeeeereees

5-3

Figure

5.5

—

Power

Terminal

Block

Connections.............

eee

5-5

Figure

6.1

—

Wiring

the

Control

Terminal

Block...

eee

6-4

Figure

6.2

—

I/O

Wiring

Examples

.........ceccccceseeeeeceeeeeeeseeeeeneeesaeeeeeeneeeeas

6-5

Figure

6.3

—

Override

Priority

for

the

Speed

Reference

Command...........

6-8

Figure

6.4

—

Accel/Decel

Selection

..............

ece

eee

teeter

teeeeeenees

6-9

Figure

8.1

—

Integral

Keypad

.......

eeseceeeeeesneeeeeneeeeeeeeeeaeeennaeeeeneeeeenaeeesaes

8-1

Figure

9.1

—

Accel

Time

(PO39)

00...

eee

eeeeeesneeeeeeeeesereeeenaeesneeeeeaeeeaes

9-7

Figure

9.2

—

Decel

Time

(PO40)......

eeeeeeenneeeeeeeeeeneeeeeeaeeeneeeeenaneeaes

9-7

Figure

9.3

—

Accel

Time

(A067)

00...

eeeeeeeeeeennreeeneeeeeneeeeeeeeeneeeeeaeeees

9-11

Figure

9.4

—

Decel

Time

(A068)...

eeeeeceeeeennreceeeeeeeeeeeeeaeeeneeeeenaeeees

9-12

Figure

9.5

—

Brake

Level

(A081)...

cecceeceeeeeeeteeeeeeeeeeeeteetaeeeeeenaees

9-14

Figure

9.6

—S

Curve%

(A083)

Examples

.......eccecccceseeeeeeesieeeseeeeenees

9-15

Figure

9.7

—

Start

Boost

(A084)

ooo...

eee

eeeeccceeeeeeee

sete

eeeeteeeesaeetaeeeeeenaees

9-16

Figure

9.8

—

Motor

Select

(A090)...

eceeeeeeeeeceeeeeeeeeeeeteeetaeeneeenaees

9-17

Figure

9.9

—

Derating

Guidelines

Based

PWM

Frequency

(A091)

SEIOCTION

ooo.

cece

ccceeeee

cette

eeeeeee

eect

eeaee sents

taeeseeeeneetiaeeeneenaes

9-18

Figure

9.10

—

Drive

Status

(d006)

Bit

Definitions...

eects

9-28

Figure

9.11

—

Control

Source

(d012)

Bit

Definitions

......0

eee

9-29

Figure

9.12

—

Control

Input

Status(d013)

Bit

Definitions...

9-30

Figure

9.13

—

Digital

Input

Status(d014)

Bit

Definitions...

9-30

Figure

9.14

—

Comm

Status

(d015)

Bit

Definitions...

eects

9-31

Contents

MD60

Drive

User

Manual

Table

2.1

—

Drive

Ratings,

Model

Numbers,

and

Frame

Sizes................-

2-2

Table

2.2

—

Standard

Kits

...........:ccccccccsseceeeeeeceseeceeseeceseeaeeesneeeesseeessaeessenees

2-3

Table

3.1

—

Ambient

Operating

Temperatures

and

Mounting

Clearances.

3-2

Table

3.2

—

Mounting

Specifications...

eeceeeeee

cess

terres

eenaeeeeeenneee

3-4

Table

5.1

—

Corrective

Actions

for

Input

Power

Conditions

..........e

5-4

Table

5.2

—

Power

Wiring

Specifications

..........cecccceeeeeeeeeeeeeeeeeeteeeeenee

5-5

Table

5.3

—

Power

Terminal

Block

Specifications........0...:eeeeeeeeeeeeees

5-5

Table

5.4

—

Drive,

Fuse,

and

Circuit

Breaker

RatingS.......0....ceeeeeeees

5-7

Table

5.5

—

Shielded

Motor

Cable

Types

Acceptable

for

200-600

Volt

INStAllAtiONS

«eee

ceeeeeeeeeceneeee

eee

eeseeaeceeeesenaeeeeeeseaeeeeeeesnenaees

5-8

Table

5.6

—

Maximum

Cable

Length

Recommendation..........c:ceeeee

5-9

Table

6.1

—

Recommended

Control

and

Signal

Wire.......0..:ceeceeeeeeees

6-3

Table

6.2

I/O

Terminal

Block

Specifications

..........ccceeceeeeeeeeeeeeeeeeeeeees

6-3

Table

6.3

—

Typical

Multiple

Drive

Connection

Examples..............:::000

6-7

Table

8.1

—

LED

DeSCTiPtions

«00.0.0...

seca

ceeeesee

eee

tenner

eeeeeeeeneeeeenaeeeeaeersaees

8-2

Table

8.2

—

Key

DeSCTIPtiONS

0...

eeeeeceeeneceeeeeeeeneeeeeaeeesneeeeeaeeeenaeersaeees

8-3

Table

8.3

—

Viewing

and

Adjusting

Basic

(P)

and

Advanced

(A)

PAraMetelS

........ccccceececceceeeeeeeeeeeeeeceeaeaeeeeeeseeaeeeeeeseeaeeeeessenaees

8-5

Table

8.4

—

Viewing

the

Display

(d)

Parameters...

seeeeesseeerereeeees

8-6

Table

9.1

—

Trip

Points

for

Digital

Output

Relay...

eeeeeeeeeeeeeee

9-11

Table

9.2

—

Selecting

the

Reference

Source

Using

Presets..............04

9-13

Table

10.1

—

Fault

Descriptions

and

Corrective

Actions...

10-3

Table

10.2

—

Problem:

Drive

Does

Not

Start

From

Terminal

Block

Start

RUM

INDUS

200...

eee

eeeee

eee

eneeeeeaaeeeteeeeeeaeeeeeneereneeees

10-6

Table

10.3

—

Problem:

Drive

Does

Not

Start

From

Integral

Keypad........

10-7

Table

10.4

—

Problem:

Drive

Does

Not

Respond

Changes

Speed

COMMANA)

.......ccccecscceceeceesseeeeceeeeeecareesesaeeseneesesseessseeesineess

10-7

Table

10.5

—

Problem:

Motor

and/or

Drive

Will

Not

Accelerate

Commanded

Speed

.......ccceceeccseeeeseeceneeseeeeeesieeesaeeeeeeeas

10-8

Table

10.6

—

Problem:

Motor

Operation

Unstable.........c

cesses

10-8

Table

10.7

—

Problem:

Drive

Will

Not

Reverse

Motor

Direction...............

10-9

Contents

VII

MD60

Drive

User

Manual

Otros manuales para MD60

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