Richter RSS/F Series Manual de usuario

INSTALLATION AND OPERATING MANUAL

Keep for future use!

This operating manual must be strictly observed before

transport, installation, operation and maintenance

Subject to change without notice.

Reproduction is generally permitted with indication of the source.

9560-060-en Revision 15 Edition 07/2016

Series RSS/F

Chemical Bellows-sealed

Globe Control Valve

remote actuated

Series RSS/F Page 2

9560-060-en Revision 15

TM 9549 Edition 07/2016

List of Contents

List of Contents.......................................... 2

Relevant documents.................................. 2

1Technical data....................................... 3

1.1 Name plate, CE and body markings............. 4

1.2 Screw-in tools for seats .................................. 4

1.3 Tightening torques .......................................... 4

1.4 Pressure-temperature diagram .................... 5

1.5 Flow values, kv100 (Cv)................................ 6

1.6 Cavitation coefficient z.................................... 7

1.7 Valve travel....................................................... 7

1.8 Opening and closing forces required............ 8

1.8.1 Standard bellows ..................................................8

1.8.2 Heavy-duty bellows...............................................8

2Notes on safety....................................10

2.1 Intended use .................................................. 10

2.2 For the customer / operator ......................... 10

2.3 Improper operation........................................ 10

3Safety notes for applications in

potentially explosive areas based on

the Directive 2014/34/EU (Atex) .........11

3.1 Intended use .................................................. 11

4Safety note for valves, certified to

Clean Air Act (TA-Luft)........................12

5Transport, storage and disposal .......12

5.1 Storage ........................................................... 12

5.2 Return consignments.................................... 12

5.3 Disposal .......................................................... 12

6Installation............................................13

6.1 Flange caps and gaskets ............................. 13

6.2 Direction of flow and installation position.. 13

6.3 Grounding ....................................................... 13

6.4 Test pressure ................................................. 13

6.5 Monitoring connection................................... 13

7Operation..............................................14

7.1 Initial commissioning..................................... 14

7.2 Improper operation and their consequences

...................................................................... 14

7.3 Shutdown........................................................ 14

8Malfunctions.........................................15

9Maintenance.........................................16

9.1 Setting the travel stop ................................... 16

9.2 Dismantling..................................................... 16

9.2.1 Maintenance of the upper section.................... 16

9.2.2 Dismantle valve .................................................. 16

9.2.3 Replace bellows ................................................. 16

9.2.4 Assembly............................................................. 17

9.3 Replacing seat ............................................... 17

9.3.1 V-plug................................................................... 18

9.4 Mounting the actuator ................................... 18

10 Drawings...............................................18

10.1 Legend ............................................................ 18

10.2 RSS/F Sectional drawing (with standard

UVV-bellows) ................................................. 19

10.3 Details, options and dimensions ................. 20

10.4 Dimensional drawing..................................... 21

10.4.1 Flange connecting dimensions......................... 22

Relevant documents

 Data sheet

 Manufacturer’s Declaration German Clean Air Act

(TA-Luft

 SIL Declaration by the Manufacturer

 Declaration of conformity acc. to the EC Pressure

Equipment Directive 2014/68/EU

 Form for Safety Information Concerning the

Contamination QM 0912-16-2001_en

 Operating manual actuator

Series RSS/F Page 3

9560-060-en Revision 15

TM 9549 Edition 07/2016

1 Technical data

Manufacturer :

Richter Chemie-Technik GmbH

Otto-Schott-Str. 2

D-47906 Kempen

Telephone: +49 (0) 2152 146-0

Fax: +49 (0) 2152 146-190

E-Mail: [email protected]om

Internet: http://www.richter-ct.com

Designation :

Chemical bellows-sealed globe control valve, series RSS/F,

with safety stuffing box and bellows (DN 150 only with

heavy duty-bellows) as well as interchangeable seat and

plug, actuated pneumatically or by electric motor.

Control characteristics to DIN EN 60534,

equal percentage, linear, on-off, rangeability 25:1.

V-plug, rangeability 100:1

Certified to Clean Air Act (TA-Luft)

Strength and tightness (P10, P11) of the pressure-bearing

body tested to DIN EN 12266-1.

Gas-tight (P12) in the seat to DIN EN 12266-1,

leak rate A

Face to face alternatively:

EN 558-1 basic series 1, ISO 5752 series 1

with flanges DIN EN 1092-2, type B

(ISO 7005-2 Type B) PN 16 or flanges drilled to ASME

B16.5 Class 150

 ANSI/ISA-75.08.09-2004, class 150 with flanges ASME

B16.5 Class 150, raised face

 ANSI/ISA-75.08.09-2004, class 300 with flanges ASME

B16.5 Class 300, raised face

Materials :

Body material: Ductile cast iron EN-JS 1049 /

ASTM A395

Lining material: PFA .../F

On request: antistatic …/F-L

highly permeation-resistant …/F-P

Bellows: PTFE, modified PTFE, Hastelloy

Seat and plug: reinforced modified PTFE,

at low Cv values also Hastelloy, tantalum

Design pressure :

PN 10 with standard PTFE bellows

with heavy-duty PTFE bellows with PTFE/carbon

support rings

PN 16 with heavy-duty PTFE bellows with stainless steel

support rings

with Hastelloy C bellows

See pressure-temperature diagram in Section 1.4.

Sizes :

DN 15, 20, 25, 40, 50, 65, 80, 100, 150 in mm

½“, ¾“, 1“, 1½“, 2“, 3“, 4“ in inches, Cl 150

1“, 1½“, 2“ in inches, Cl 300 on request

Temperature range : -60 °C to 180 °C

See pressure-temperature diagram in Section 1.4.

Installation position :

Normally in horizontal line with the actuator on top. See

Section 6.2.

The direction of flow is marked by an arrow cast into the

body.

Dimensions and individual parts :

See sectional drawings in Section 10.

Weight :

Nom. size

ISO ASME

Weight

ca. kg

ISO ASME

½“

¾“

1“

1½“

2“

3“

100

4“

150

6“

155

For weight of actuator, see actuator manufacturer's

manual.

Wear parts : Seat, plug, bellows

Options :

 Heavy-duty-PTFE-bellows (DN 25-100, 1“- 4“)

For permeating media and elevated pres-

sures/temperatures

 DN 80-150, 3“-6“ guide tube made of Hastelloy

 Hastelloy C-bellows (not DN 150)

For special applications (e.g. extreme permeation)

 V-control plug for small Cv values

 Monitoring connection

For higher safety requirements

 Actuator and actuator accessories

Series RSS/F Page 4

9560-060-en Revision 15

TM 9549 Edition 07/2016

1.1 Name plate, CE and body markings

The stainless steel name plate is undetachably riveted to

the body.

If the operator attaches his identification, it must be

ensured that the valve matches the application in

question.

Example of name plate with CE marking:

No CE marking is permissible for the sizes 15, 20 and 25;

the name plate therefore has no CE marking.

Example: Name plate for control data

If heavy-duty bellows are installed, another name plate

indicates this:

HD - BVA = Heavy-duty bellows with support rings of

stainless steel

HD - BKo = Heavy-duty bellows with support rings of

PTFE/carbon

Body identification:

The following are visible on the body according to DIN EN

19 and AD 2000 A4:

 Nominal size

 Rated pressure

 Body material

 Manufacturer's identification

 Melt number/Foundry identification

 Cast date

 Arrow for direction of flow

1.2 Screw-in tools for seats

Nom. size

Article No.

[mm]

[inch]

15, 20

½“, ¾“

9568-96-1011

1“

9568-96-1001

1½“

9568-96-1002

50, 65

2“

9568-96-1003

3“

9568-96-1004

100

4“

9568-96-1005

150

6“

9568-96-1013

1.3 Tightening torques

All screws greased, tighten in diametrically opposite

sequence!

The tightening torques for pipe screws and body screws

mentioned must not be exceeded. For an exception, see

Section 8, Flange connection valve / pipe is leaking.

The following tightening torques are recommended.

Pipe screws, flanges to ISO/DIN

Flange nom.

size

Screws

Tightening torque

[mm]

[ISO/DIN]

[Nm]

[in-lbs]

4 x M12

4 x M16

175

4 x M16

230

4 x M16

355

8 x M16

220

100

8 x M16

310

150

8 x M20

575

Pipe screws, flanges to ASME Class 150 or flanges ISO/DIN

drilled to ASME Class 150

Flange nom.

size

Screws

Tightening torque

[mm]

[inch]

[ASME]

[Nm]

[in-lbs]

4 x ½“

1½

4 x ½“

135

4 x ⅝“

220

4 x ⅝“

265

4 x ⅝“

400

100

8 x ⅝“

310

150

6“

8 x ¾“

710

9500-43-1093.4-00.1

Series RSS/F Page 5

9560-060-en Revision 15

TM 9549 Edition 07/2016

Pipe screws, flanges to ASME Class 300

Flange nom.

size

Screws

Tightening torque

[mm]

[inch]

[ASME]

[Nm]

[in-lbs]

1“

4 x ⅝“

133

1½“

4 x ¾“

221

2“

8 x ⅝“

133

Cover screws ISO/DIN

Flange nom. size

Screws

Tightening torque

[mm]

[inch]

[ISO/DIN]

[Nm]

[in-lbs]

½“

4 x M10

266

¾“

4 x M10

266

1“

4 x M10

442

1½“

4 x M12

442

2“

4 x M12

442

4 x M12

442

3“

8 x M12

442

100

4“

8 x M12

442

150

6“

10 x M16

110

974

Cover screws ASME

Flange nom.

size

Screws

Tightening torque

[mm]

[inch]

[ASME]

[Nm]

[in-lbs]

½“

4 x ⅜"

266

¾“

4 x ⅜"

266

1“

4 x ½“

442

1½“

4 x ½“

442

2“

4 x ½“

442

3“

8 x ½“

442

100

4“

8 x ½“

442

Seat

Screws not greased

Flange nom.

size

Tightening torque

[mm]

[inch]

[Nm]

[in-lbs]

½“

¾“

1“

1½“

106

2“

142

2½“

142

3“

248

100

4“

265

150

6“

575

1.4 Pressure-temperature

diagram

According to AD 2000

According to ASME B 16.42

When used in the area of application of ASME or

ANSI/ISA, the low temperature of ASTM A395 is limited to

-20°F (-29°C).

When used in the minus temperature range, the

regulations applicable in the country in question

must be observed.

Series RSS/F Page 6

9560-060-en Revision 15

TM 9549 Edition 07/2016

1.5 Flow values, kv100 (Cv)

V- and Parabolic plugs

Nom. size

kv100

Seat -in mm

[mm] [inch]

½“

m3/h

USgpm

0,01

0.012

0,02

0.023

0,05

0.06

0,10

0.12

0,20

0.23

0,50

0.58

0,80

0.93

2,3

¾“

m3/h

USgpm

0,05

0,06

0,10

0.12

0,20

0.23

0,50

0.58

0,80

0.93

2,3

1“

m3/h

USgpm

2,3

0,01

0.012

0,02

0.023

0,05

0.06

0,10

0.12

0,20

0.23

0,50

0.58

0,80

0.93

Nom. size

kv100

Seat -in mm

mm] [inch]

120

½“

4,7

¾“

4,7

1“

m3/h

USgpm

1,20

1.40

4,7

1½”

m3/h

USgpm

4,7

8,2

12,8

17,5

32,6

2”

m3/h

USgpm

8,2

12,8

17,5

32,6

48,9

m3/h

USgpm

8,2

12,8

17,5

32,6

48,9

3”

m3/h

USgpm

17,5

32,6

48,9

75,7

100

117

100

4”

m3/h

USgpm

48,9

75,7

100

117

155

180

U-Plugs

Seat -in mm [inch]

[mm]

[inch]

80 [3.15]

96 [3.78]

120/4.72

145/5.71

90 m3/h

105 USgpm

----

100

90 m3/h

105 USgpm

135 m3/h

157 USgpm

150

6“

240 m3/h

280 USgpm

300 m3/h

350 USgpm

360 m3/h

420 USgpm

Notes:

The next lower kv100/Cv value can also be achieved with special plugs without changing the seat .

This is important if the kv100/Cv value is subsequently changed as only the plug then has to be replaced.

Conversion into Cv (US gpm) = kv100 x 1,165.

Series RSS/F Page 7

9560-060-en Revision 15

TM 9549 Edition 07/2016

1.6 Cavitation coefficient z

Kv / Kv100 = 75%

Seat -in mm

[mm]

[inch]

120

145

½“

0,60

¾“

0,60

1½"

0,60

0,55

0,50

0,60

0,55

0,50

0,40

0,60

0,55

0,50

0,40

0,55

0,50

0,45

0,32

0,30

100

0,47

0,33

0,30

0,26

150

6“

0,23

0,20

0,18

1.7 Valve travel

Standard PTFE bellows

Heavy duty PTFE-bellows

Hastelloy bellows

[mm]

[inch]

[mm]

½“

¾“

1½"

100

150

6“

The valve travel depends on the actuator selected.

Fpp

X





XF= Differential pressure ratio

p = Differential pressure inlet/outlet

p1 = Absolute pressure at inlet

pv= Vapour pressure at operating temperature

XFz : non-critical conditions

XF1,4 x z : tolerable cavitation

XF> 1,4 x z : inadmissible cavitation

Series RSS/F Page 8

9560-060-en Revision 15

TM 9549 Edition 07/2016

1.8 Opening and closing forces required

The values specified in the tables apply to a seat/plug

material of modified PTFE.

With other materials, e.g. PTFE/carbon, higher closing

forces are required. Please inquire at manufacturer's.

If the maximum p is < p2, p2 is used in the tables.

observe the application limits acc. to the pressure-

temperature diagram in Section 1.4.

 A mechanical travel stop is required in the area

marked.

It is provided when

p > 10bar/145 psi to Seat-Ø 15-50 mm

p >6 bar/87 psi to Seat-Ø 65 mm

1.8.1 Standard bellows

Opening forces

The opening forces remain below the closing forces and are therefore not shown.

Closing forces

Seat 

maximum p or p2 in bar

290

310

330

350

370

390

410

430

450

470

290

310

330

350

370

390

410

430

450

470

330

385

435

490

540

595

645

695

750

800

390

460

525

595

665

730

800

865

935

1010

450

545

640

735

830

925

1020

1115

1205

1305

550

680

805

935

1065

1190

1320

1445

1575

1705

680

885

1085

1290

1490

1695

1895

2095

2300

2480

830

1130

1425

1720

2020

2315

2610

2910

3205

3500

1040

1500

1960

2420

2890

3350

3810

4270

4740

5190

1300

1970

2630

3300

3960

4630

5300

5960

6630

7305

1600

2520

3440

4370

5290

6210

7130

8050

8980

9900

1.8.2 Heavy-duty bellows

Opening forces

[mm] [inch]

900

1½"

2000

800

100

800

150

6“

2400

Series RSS/F Page 9

9560-060-en Revision 15

TM 9549 Edition 07/2016

Closing forces

Seat 

maximum p or p2 in bar

290

310

330

350

370

390

410

430

450

330

385

435

490

540

595

645

695

750

330

385

435

490

540

595

645

695

750

390

460

525

595

665

730

800

865

935

450

545

640

735

830

925

1020

1115

1205

550

680

805

935

1065

1190

1320

1445

1575

680

885

1085

1290

1490

1695

1895

2095

2300

830

1130

1425

1720

2020

2315

2610

2910

3205

1040

1500

1960

2420

2890

3350

3810

4270

4740

1300

1970

2630

3300

3960

4630

5300

5960

6630

1600

2520

3440

4370

5290

6210

7130

8050

8980

120

2375

3710

5022

6379

7691

9025

10371

11672

13029

145

3468

5416

7332

9313

11229

13177

15142

17041

19023

Seat 

maximum p or p2 in bar

470

495

510

525

540

555

570

800

865

900

935

970

1005

1040

800

865

900

935

970

1005

1040

1010

1145

1195

1250

1300

1355

1410

1305

1475

1550

1625

1705

1780

1855

1705

1890

1990

2095

2195

2295

2400

2480

2750

2915

3080

3250

3415

3570

3500

3790

4035

4280

4525

4770

5020

5190

5675

6070

6465

6860

7255

7650

7305

7945

8525

9105

9685

10265

10850

9900

10790

11610

12425

13240

14060

14880

120

14363

15675

16829

18084

19317

20527

21715

145

20972

22887

24571

26404

28204

29971

31705

Series RSS/F Page 10

9560-060-en Revision 15

TM 9549 Edition 07/2016

2 Notes on safety

This operating manual contains fundamental information

which is to be observed during installation, operation and

maintenance.

It must be read before installation and

commissioning!

For valves which are used in potentially explosive areas,

see Section 3.

Installation and operation are to be performed by

qualified staff.

The area of responsibility, authority and supervision of the

staff must be regulated by the customer.

General hazard symbol!

People may be put at risk.

Safety symbol! The ball valve and its function

may be put at risk if this safety symbol is not

observed.

It is imperative to observe warnings and signs attached

directly to the ball valve and they are to be kept fully

legible.

Non-observance of the notes on safety may result in the

loss of any and all claims for damages.

For example, non-observance may involve the following

hazards as:

 Failure of important functions of the valve/plant.

 Risk to people from electric, mechanical and chemical

effects.

 Risk to the environment through leaks of hazardous

substances.

2.1 Intended use

Richter bellows-sealed globe control valves of the series

RSS/F are pressure containing components in accordance

with the Pressure Equipment Directive (PED) for the

passage and shut-off of fluids. The valves are suitable for

vapours, gases and non-boiling liquids of group 1

according to the PED and have a corrosion-resistant

plastic lining.

Sie werden zur Regelung von korrosiven, reinen und

hochreinen Flüssigkeiten, Gasen und Dämpfen in Chemie-,

Pharma-, Lebensmittel- und industriellen Prozessen

eingesetzt.

Solids can lead to increased wear, damage to sealing

surfaces or to a reduction in the service life of the valve.

The operator must carefully examine in the event of

operating data other than those provided whether the

designs of the valve, accessories and materials are

suitable for the new application (consult the

manufacturer).

2.2 For the customer / operator

When using the valve, it must be ensured that

 actuators which are retrofitted are adapted and

designed to suit the valve

 hot or cold valve parts are protected by the customer

against being touched

 the valve has been properly installed in the pipe

system

 the usual flow rates are not exceeded in continuous

operation.

This is not the manufacturer's responsibility.

Loads caused by earthquakes were not allowed for in the

design.

Fire protection to DIN EN ISO 10497 is not possible (plastic

lining and plastic components).

2.3 Improper operation

The operational reliability of the valve supplied is only

guaranteed if it is used properly in accordance with

Section 2.1 of this operating manual.

The operation limits specified on the identifica-

tion plate and in the pressure-temperature

diagram must under no circumstances be

exceeded.

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