REITEL POLIRET MINI Manual de usuario

Operating Instructions

LABORATORY EQUIPMENT

STAINLESS STEEL

POLIRET MINI

REITEL Feinwerktechnik GmbH

Senfdamm 20 - 49152 Bad Essen

Phone: +49(0)5472-9432-0 - Fax: +49(0)5472-9432-40

http://www.reitel.com

[email protected]

Dear Customer!

The POLIRET MINI is a compact polishing unit with a powerful motor. It has a right mounted

spindle and is suitable for grinding, polishing, cleaning and brushing metal and plastic

materials. Excellent results and high efficiency are achieved by the fully adjustable speed

control from 0 bis 4.500 rpm. An integrated suction provides for dust extraction directly

behind the polishing brush with an easy change fleece filter, machine wash. A safety glass

offers high operational safety.

Any other use or usage beyond this scope is considered unintended use. The manufacturer

shall not be responsible for any damages that may result thereby.

Prior to installation of the device operating instructions and especially the safety instructions

must be read and followed by all personnel who use this device.

After having unpacked the device, please check carefully whether transportation damages of

any kind have occurred. If that is the case, the carrier or manufacturer must be notified within

3 days. The company will not be responsible for any damages found after that.

These operating instructions must be read and followed by all personnel who use this device.

Store it at a safe place near the device. This documentation is protected by copyright.

Transmittal or reproduction of this document in whole or in part and disclosure of its contents

is not permitted. If the operation manual gets lost an extra copy can be ordered from the

manufacturer.

III

INDEX

TECHNICAL DESCRIPTION......................................................................................... 4

ASIC

QUIPMENT

....................................................................................................... 4

1.1

PECIAL

CCESSORIES

................................................................................................ 4

1.2

EVICE

OMPONENTS

................................................................................................. 4

1.3

ECHNICAL

ATA

......................................................................................................... 5

1.4

SAFETY NOTES........................................................................................................... 6

ENERAL

AFETY

OTES

............................................................................................ 6

2.1

PECIFIC

AFETY

OTES

............................................................................................. 7

2.2

INSTALLATION............................................................................................................ 8

NSTALLATION

.............................................................................................................. 8

3.1

OOL

SSEMBLY

......................................................................................................... 8

3.2

OPERATION................................................................................................................. 8

HRONOLOGICAL RUN OF OPERATION

........................................................................... 8

4.1

OW TO CHANGE THE FILTER

....................................................................................... 9

4.2

TROUBLESHOOTING .................................................................................................. 9

MAINTENANCE............................................................................................................ 9

WARRANTY.................................................................................................................10

DISPOSAL REGULATIONS ........................................................................................13

SPARE PARTS LIST ...................................................................................................14

EC-CONFORMITY DECLARATION.............................................................................15

Technical Description

Basic Equipment

1.1

•Polishing unit POLIRET MINI with polishing spindle, working lamp and filter bag

Special Accessories

1.2

•Order-No.: 24800 Vario Lifting table

•Order-No.: 22603 Workholding fixture incl. drill chuck

•Order-No.: 22702.1Filter bag with zipper

Device Components

1.3

1 Safety glass

2 Polishing spindle (use an Allen key to remove spindle)

3 Speed controller

4 Power switch

5 Suction switch

6 MOTOR STOP button

7 Exhaust air opening (topside)

8 Fixing screw

9 Tray

10 Filter bag with zipper (inside the machine)

11 Clamp ring for filter (inside the machine)

4 6

Device view

Interior of the unit

Technical Data

1.4

Line voltage 230 V/50–60 Hz

Motor power 600 W

Suction power 115 W

Height/width/depth 430/530/400 mm

Weight 24 kg

Continuous speed 0–4.500 rpm

Suction 500 m³/h

Sound level ≤70 dB(A)

Housing Stainless steel

Order-No.: 11000

Made in Germany (Subject to modifications)

7 8

Safety Notes

General Safety Notes

2.1

•All equipment undergoes final inspection and testing before leaving our factory. However,

if equipment is damaged during shipping or through any other circumstances, it must not

be used in service. Please check the device regularly for damages. Damaged parts

should be replaced immediately.

•All power/air/water/gas sources should be rated for the demands of the device as listed in

the technical data sheets. Maximum ratings must not be exceeded. All VDE (Verein

Deutscher Elektro-Ingenieure) standards should be followed. Equipment should be

grounded according to standards.

•Adherence to valid regulations regarding necessary checks (e.g. according to Accident

Prevention & Insurance or electrical equipment) is exclusively taken over by the

buyer/user of this product.

•This device has been designated to be used only for its intended purpose. All other

applications must be prohibited for safety reasons as otherwise the manufacturer’s

warranty expires.

•The device should be set-up in a clean, well-ventilated room, if necessary under a hood.

•Supporting surfaces should be straight, flat and adequately stable.

•Don’t place anything on top of the machine.

•To avoid injury, appropriate protection should be worn (e.g. gloves, safety glasses, safety

shoes, hearing protection etc.)

•If the machine is defective or working improperly it must be taken out of service. In case

of further use of the machine the owner will be held responsible for any consequential

damage.

•To prevent accidents from water, fire or explosion, all power/air/water/gas sources should

be turned off after working hours and during breaks, and secured against unauthorized

access.

•When carrying out maintenance works or repairs or when opening the device always turn

off the main power switch and unplug the whole unit.

•Repairs should be carried out only by the manufacturer or by qualified and certified

personnel appointed according to chapter 7 – warranty.

•In case of leaking water out of housing or tank shut down device and call service.

•Check all hose connections for leak tightness, if necessary tighten hose clamps again.

Specific Safety Notes

2.2

Note

•The tool must be securely fixed to the spindle, otherwise there is the risk of injury!

•Operation at too high motor speed poses a risk of burns!

•Keep the housing dry and clean.

•Tools may only be changed when the spindle stands still and the mains plug is

disconnected.

•Use appropriate tools and never use unbalanced tools. Make sur that the tools are

securely fixed.

•Turn suction on.

•Never put your hands into the machine while it’s running.

•Always adhere to the regulations stipulated by the tool’s manufacturer (e.g. max. speed,

recommended material).

•Use only appropriate material for polishing. Adhere to the regulations stipulated by the

manufacturers of the polishing media and material, notably regarding health protection.

•Take care that the clothing at wrist and forearm is tight. Avoid loose hair and jewellery

which could get into the working spindle or the tools.

•Use only cleaned or disinfected material with this machine.

•In case of emergency press the MOTOR STOP button (6). To unlock the MOTOR STOP

button turn it to the right.

•Hold the workpiece firmly in place otherwise there is danger of flying particles that might

damage the workpiece.

Installation

The electrical equipment is being delivered fully installed. The sealed plug can be connected

directly to the mains supply 230 V/16 A. For installation please refer to Safety Notes in

chapter 2.

Installation

3.1

Leave enough space (at least 20 cm) to accommodate exhaust. Stellen Sie die

Stromversorgung her.

Tool Assembly

3.2

1. Slide the polishing spindle tightly onto the axle and secure it with a hexagon socket head

crew. Check for proper fit.

2. Attach the required tool to the polishing spindle and check for proper fit:: right-hand

thread.

3. The polishing spindle can be removed from the axle by releasing the hexagon socket

head screw; if necessary use a pressure tool.

Operation

Chronological run of operation

4.1

1. Fix the polishing tool to the spindle and fill the tray (9) with polishing paste and/or pumice

or apply to the polishing tool.

2. Turn on the main power switch (4). The polishing motor starts operating after approx. 6

seconds. Use the rotary switch (3) to adjust motor speed control.

3. Use the suction switch (5) to activate the suction.

4. Pressing the MOTOR STOP button (6) stops the running motor immediately in case of

danger. The MOTOR STOP button is unlocked by turning to the right. Turn the main

power switch off and wait approx. 6 seconds before turning it on again. The motor starts

operating, as described in section 2.

5. After having finished work turn off main power switch (4).

How to change the filter

4.2

1. Remove fixing screw (8) on top of the device and remove cabinet cover.

2. Release clamping ring (11) to remove the old filter bag (10).

3. Empty the filter bag and if necessary wash it (machine wash at 60°C).

4. Install the new or cleaned filter bag together with the clamping ring onto the inlet fitting.

Close the clamping ring and attach the cabinet cover.

5. Fasten with fixing screw. (8).

Troubleshooting

Device doesn’t start. a. The MOTOR STOP button is pressed.

The MOTOR STOP button is unlocked

by turning to the right. Turn the main

power switch off and wait approx. 6

seconds before turning it on again. The

motor starts operating after approx. 6

seconds.

b. Check the main fuse of the building.

c. Check the fuse on your device. (The fuse

holder is located inside the power socket

of the device.)

Overload protector has tripped.

Overloaded motor due to steady use and/or

excessive contact pressure →

Turn off the main power switch, check for

free spindle run and switch on power switch

after some cooling off time.

Insufficient suction power.

Clean filter or change it if necessary

(machine wash at 60°C). Follow the polishig

agent manufactuers‘ instructions.

Insufficient motor power Polishing brush is too big or max. diameter

approx.150 mm/contact pressure is too high.

Machine doesn’t run easily. Check if polishing disc or polishing spindle is

unbalanced

Maintenance

•Regularly check the device. Pay attention to visible damage to the housing or power

cord.

•Clean dirty tools and the tray (9) regularly.

•Replace worn or defective tools reguarly.

•Change or wash the filter bag (10) regularly (refer to chapter 4.2 Filter change).

Warranty

We, REITEL Feinwerktechnik GmbH, offer a 1 year’s warranty beginning from the proven

date of purchase. This warranty covers all defects traceable to materials, design or

workmanship. The following warranty regulations are applicable:

Within the warranty period Reitel Feinwerktechnik GmbH or an authorized distributor agrees

at its sole option, to perform repair or replace this product at no charge covering all defects

traceable to materials, design or workmanship. Warranty only applies to appropriate use and

regular maintenance of this product according to the operating instructions. Claims under

warranty are restricted to complementary performance. Additional claims, especially claims

for indemnifications, are not covered by this warranty.

Warranty claims have to be addressed to the distributor the product was purchased from or

directly to our service department.

Contact:

REITEL Feinwerktechnik GmbH

Senfdamm 20

49152 Bad Essen

Germany

Phone: +49(0)5472-9432-32 (Service Department)

Phone: +49(0)5472-9432-0 (Reception)

Fax-No: +49(0)5472-9432-40

In case of warranty claim application the sales receipt or your purchase invoice showing the

date of purchase of the product and the serial number must be furnished. Securely pack and

ship the device, freight charges prepaid, at your own risk to us, along with a report describing

the defect. We reserve the right to decline warranty if this information has been removed or

modified after purchase of the product or if they are not included in case of warranty claims.

Warranty repairs have to performed by REITEL Feinwerktechnik GmbH or by authorised

distributors. Repairs performed by non-authorised companies will void the claim for refund

since damages to the product resulting hereof are not covered by warranty.

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