Redexim Eliminator Manual de usuario

Users manual and

parts book

Eliminator

Serial number:

Translation of the original operating

instructions

Kwekerijweg 8

3709JA Zeist

The Netherlands

T: (31)306933227

F: (31)306933228

E: verti-drain@redexim.com

www.redexim.com

ATTENTION:

FOR SAFE USE OF THE MACHINE AND FOR THE BEST RESULTS IT IS VERY

IMPORTANT THAT THIS USER’S MANUAL IS READ METICULOUSLY BEFORE USE

OF THE ELIMINATOR.

0948 English 949.120.200

PREFACE

Congratulations on your Eliminator purchase. For safe and long-lasting operation of this

Eliminator it is necessary to read and understand this user’s manual.

Without full knowledge of the contents it is impossible to work with this machine safely.

The Eliminator is a machine designed for removing infill from artificial turf fields. The Eliminator

has no receiving bin of its own so another machine will have to be used to catch the infill

removed.

The following page deals with the general safety instructions first. Every user must know these

and use them. After this a registration card is entered that needs to be returned in order to be

able to deal with later claims.

In this users’ manual many instructions are given, which are numbered in order. You should act

according to this order. If a is used, this points to safety instructions. If a is used, this

means a tip and/or note.

All information and technical specifications provided at the moment that this document is

published are the most recent ones. Design specifications may be changed without prior

notice.

This document is a translation of the original operating instructions.

Upon request, the original operating instructions are available in Dutch.

WARRANTY PROVISIONS

THIS ELIMINATOR IS SUPPLIED WITH A WARRANTY AGAINST DEFECTS IN MATERIALS.

THIS WARRENTY IS VALID FOR A PERIOD OF 12 MONTHS FROM THE PURCHASE DATE.

ELIMINATOR WARRANTIES ARE SUBJECT TO THE “GENERAL CONDITIONS FOR SUPPLY OF

PLANT AND MACHINERY FOR EXPORT, NUMBER 188”, PUBLISHED UNDER THE AUSPICES OF

THE UNITED NATIONS ECONOMIC COMMISSION FOR EUROPE.

REGISTRATION CARD

For your own information, complete the table below:

Serial number machine

Dealer name

Purchase date

Remarks

! SAFETY INSTRUCTIONS !

Fig. 1

The Eliminator has been designed to be used

safely. This can only be done if the safety

instructions described in this manual are followed

fully.

Read and understand (Fig. 1) the manual before

you start using the Eliminator.

If the machine is used as described in the manual,

there is the risk of injury and/or damage to the

Eliminator.

(1) When using the machine the operator must be competent and must have

competently adjusted the machine to the surface to be treated.

With incompetent usage and damage resulting from it the manufacturer will not

accept any responsibility; all risks associated with this are the sole responsibility of

the user.

Incompetent usage also includes not following the manufacturer’s directions for use,

maintenance or repairs.

Before using the Eliminator, first inspect the area to be treated.

Remove loose obstacles and avoid irregularities.

(2) The Eliminator has been manufactured according to the latest technological insights

and is safe for use.

Should the machine be used, maintained or repaired by inexpert persons, then there

is a risk of injury to both the user and third parties. This must be avoided!

(3) All persons that have been designated by the owner to operate, maintain or repair the

Eliminator, must have read and fully understood the users’ manual and especially the

chapter Safety instructions.

The operator is responsible for the safe usage of the Eliminator.

(4) The operator is required to check for visible damage and defects before he/she

starts using the Eliminator. Alterations to the Eliminator (including its operation) that

influence the safety negatively must be remedied immediately.

Making alterations or additions to the Eliminator (excluding those approved by the

manufacturer) are not permitted, in principle, for safety reasons.

If modifications to the Eliminator have been made, then the current CE mark is

cancelled and whoever made these modifications must apply for a new CE mark

himself.

Check the Eliminator for loose bolts/nuts/parts every time before using it.

Check the hydraulic hoses regularly and replace them if they are damaged or show

signs of ageing. The replacement hoses should comply with the technical demands of

the manufacturer.

Before work is done to it, the pressure should always be taken off the hydraulic

installation.

In the absence of protective covers and safety stickers the Eliminator must NEVER

be used.

When using the Eliminator all protective covers for the machine MUST be fitted.

NEVER crawl under the Eliminator.

Turn the Eliminator over if necessary.

NEVER step down from the tractor if the engine is still turning.

When performing maintenance, adjustments or repairs it is necessary to block the

Eliminator from sagging/moving/sliding away.

When performing maintenance, adjustments or repairs always turn off the tractor’s

engine and remove the tractor’s key from the ignition and disconnect PTO (Fig.2)

Fig. 2

For maintenance and repairs only use original Eliminator parts for safety of machine

and operator.

Repairs of the Eliminator may only be performed by authorised technical personnel.

Keep an account of repairs.

(5) Besides the instructions in this users' manual, the general safety instructions should

be followed.

When using the public highway the applicable traffic regulations also apply.

Transporting people is not permitted!

Do not use the Eliminator in the darkness, during heavy rainfall / storms or on slopes

with an angle over 20 degrees.

(6) Before commencing the work, all persons who will operate the Eliminator must be

familiar with all its functions and operational elements.

Couple the Eliminator to the vehicle pulling it according to the instructions.

(Danger of injury!)

Before leaving check whether you have proper visibility both close and far.

On the side-board and near the front and side-cover on both sides of the Eliminator

safety stickers (Fig. 5) are applied with an identical meaning. These safety stickers

must be properly visible and legible at all times, and be replaced when damaged.

During operation NO persons without the proper personal protective equipment

are permitted in the danger area of the Eliminator, because there is danger of

physical injury there from spurting material (Fig. 3).

Fig. 3

Fig. 4

Keep a minimum distance of four metres (4 1/3 yards)! (Fig. 4)

Wear functional clothes. Wear heavy shoes with steel toecaps, long trousers, long

hair done up and no loose-fitting clothes.

Use the proper personal protective equipment according to the applicable safety

instructions.

Fig. 5

(7) Position of safety stickers. (Fig. 5)

TABLE OF CONTENTS

PREFACE................................................................................................................................... 2

WARRANTY PROVISIONS........................................................................................................ 2

REGISTRATION CARD.............................................................................................................. 2

! SAFETY INSTRUCTIONS ! ............................................................................................ 3

1.0 TECHNICAL DATA.......................................................................................................... 8

2.0 FIRST INSTALLATION, TAKING THE MACHINE OFF THE PALLET.............................. 9

3.0 GENERAL PARTS LIST..................................................................................................10

4.0 COUPLING TO THE TRACTOR.....................................................................................11

5.0 THE PTO ........................................................................................................................12

5.1 LENGTH OF THE PTO (fig. 8)........................................................................................12

5.2 USE OF THE PTO..........................................................................................................13

5.3 PTO INFORMATON AND MAINTENANCE.....................................................................13

6.0 OPERATION OF THE ELIMINATOR ..............................................................................14

6.1 START/STOP PROCEDURE..........................................................................................14

6.2 DRIVING SPEED............................................................................................................15

6.3 SETTING WORKING DEPTH.........................................................................................16

6.4 ADJUSTING V-STRING TENSION.................................................................................17

6.5 CONVEYOR BELT ALIGNMENT....................................................................................18

7.0 TRANSPORT OF THE ELIMINATOR .............................................................................19

8.0 MAINTENANCE..............................................................................................................20

9.0 PROBLEM ANALYSES...................................................................................................21

10.0 EU STATEMENT ............................................................................................................21

1.0 TECHNICAL DATA

Model

Eliminator

Working width

1500 mm

Working depth (With brush not worn out)

0mm - 40mm (0”-1.5”)

Driving speed

0 - 5 Km/h

0 - 3 mph

Weight

600 Kg (1320 lbs)

Recommended tractor

35 HP. Lifting capacity 900 kg (1984 lbs).

Maximum capacity

(Theoretically at maximum speed; 5 Km/h

(3mph))

7500 m2/h (80730 ft2/h)

Shipping dimensions

L x W x H

1625 x 2120 x 2120 mm

64” x 83.5” x 83.5”

Three-point connection

CAT. 1 / 2

Oil gear box

SAE 30

Standard parts

Frame with aft roller adjustable in height.

Discharge belt, Supply belt, Boom cylinder, Users manual

container with tools.

2.0 FIRST INSTALLATION, TAKING THE MACHINE OFF THE PALLET

Fig. 6

The machine is delivered on a pallet with the supply belt in transport position. To remove the

pallet and prepare the machine, proceed as follows (see fig.6):

!! NEVER CRAWL UNDER THE MACHINE !!

1. Remove the bottom 3-point pins 1 that the machine is attached to the pallet with.

2. Attach a cable to the forestay pin 2 and to the lifting points 3 on both sides of the machine.

Make sure the cable/crane/elevator can lift at least 1000 kg (2200 lbs).

3. Lift the machine off the pallet 4.

!! PAY ATTENTION AND KEEP YOUR DISTANCE !!

4. Lower the machine in a controlled and gentle way until it touches the ground fully with both

rollers.

5. Check the machine for possible loose bolts/nuts or other loose parts.

6. Check whether the machine’s hydraulic parts (hoses, couplings, etc.) are not loose.

3.0 GENERAL PARTS LIST

In figure 8 some important parts are shown:

613210

111

Fig. 7

1. Safety sticker 900.280.402, read users manual before use/ toolbox.

2. Safety sticker 933.280.402, for bystanders without personal protective equipment

keep a 4 metre distance from the machine. Watch out for material flying about!

All safety stickers must be attached to the machine at all times and must be

understood.

3. Sticker serial number.

4. PTO sticker for indication rotational direction and revolutions per minute.

5. Main frame with rotating sweeping brush.

6. Adjustable construction (aft roller) for work depth setting.

7. Discharge belt.

8. Supply belt.

9. Boom cylinder.

10. Hydraulic engines.

11. Users’ manual container with tool set.

12. Opening for transport setting and fixed work setting.

13. Slotted hole terrain following work setting.

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