RCI Smartcap EVO Sport Manual

INSTRUCTION GUIDE

SMARTCAP.COM - SUPPORT.SA@SMARTCAP.COM - SOUTH AFRICA

FORD RANGER EDITION

2023

READ THROUGH THE ENTIRE INSTRUCTION GUIDE BEFORE STARTING THIS

PROCEDURE AND FOLLOW THE STEPS CAREFULLY TO AVOID ANY DAMAGE

TO THE COMPONENTS OR THE VEHICLE.

P-IGUIDE-ROW-R2

FRONT

FLANGE

REAR

FLANGE

ROOF PANEL

LEFT PANEL RIGHT PANEL

10mm Socket

13mm Socket

Socket

Wrench

10mm Socket

13mm Socket

Torque

Wrench

Scissors

Super Glue

Utility

Knife

10mm

13mm

Combination

Wrench

IMPORTANT

USE ONLY THE TOOLS RECOMMENDED ABOVE.

USE ONLY THE HARDWARE PROVIDED IN THIS KIT.

ASSISTANCE WILL BE NEEDED FOR THIS INSTALLATION. FOUR PEOPLE ARE RECOMMENDED

TO LIFT THE SMARTCAP ONTO THE VEHICLE.

AVOID PINCHING OR CRUSHING HANDS AND FINGERS.

INSPECT ALL KIT COMPONENTS FOR DAMAGE BEFORE ASSEMBLY.

NEVER USE ACETONE OR THINNERS ON PAINTED PARTS.

TOOLS REQUIRED

COMPONENTS

PG. 2 P-IGUIDE-ROW-R2

Allen

Wrench

P-IGUIDE-ROW-R2

ASSEMBLY HARDWARE

FASTENER

BLOCK

FASTENER BLOCK

LOADSPREADER

D - RUBBER

28X

FASTENER BLOCK

CLAMP

(PRE-FASTENED TO FLANGES)

SPARE HARDWARE

BOLT

28X28X

28X

M6 LOCK

WASHER

28X

M6 BOLT

LOCK

NUT

M6 LOCK

NUT

SHORT BED

M6 FENDER

WASHER

FENDER

WASHER

10X

STANDARD BED

12X

SHORT BED

10X

STANDARD BED

12X

(PRE-FASTENED TO ROOF PANEL)

FASTENER

BLOCK

FASTENER BLOCK

CLAMP

FASTENER BLOCK

LOADSPREADER

IMPORTANT

BE SURE TO REMOVE ALL FIVE PANELS

FROM THEIR PACKAGING AND INSPECT

THE PAINTED SURFACES PRIOR TO

ASSEMBLY, AS SMARTCAP WILL NOT

ACCEPT PAINT DAMAGE WARRANTY

CLAIMS AFTER ASSEMBLY IS COMPLETED.

IF MANUFACTURING IMPERFECTIONS OR

SHIPPING DAMAGES ARE FOUND DO NOT

CONTINUE WITH THE ASSEMBLY PROCESS

AND CONTACT SUPPORT.SA@SMARTCAP.COM.

STEP 1

PG. 3

P-IGUIDE-ROW-R2

PG. 4

REMOVE ALL HARDWARE

FROM ROOF PANEL

(USE THE CARDBOARD

AS A WORK SURFACE)

ROOF PANEL

STEP 2

STEP 3

10mm

LOCK NUT

FENDER

WASHER

RIGHT PANEL

SHORT BED

10X

STANDARD BED

12X

SLANTED EDGE

TOWARDS REAR

NOTE LOCATION

OF AIR VENT

MINIMAL GAP

RIGHT PANEL

ROOF PANEL

LOCK NUT

HAND

TIGHTEN

FENDER

WASHER

TAP FIRMLY

WITH PALM

OF HAND

STEP 4

PG. 5

STEP 5

P-IGUIDE-ROW-R2

SHORT BED

STANDARD BED

PG. 6

ROOF PANEL

LEFT PANEL

SLANTED EDGE

TOWARDS REAR

MINIMAL GAP

LEFT PANEL

TAP FIRMLY

WITH PALM

OF HAND

STEP 6

STEP 7

P-IGUIDE-ROW-R2

LOCK NUT

FENDER

WASHER

FRONT FLANGE

HAND

TIGHTEN

STEP 8

PG. 7

STEP 9

P-IGUIDE-ROW-R2

SHORT BED

STANDARD BED

PG. 8

REMOVE ALL HARDWARE

FROM FRONT FLANGE FASTENER

BLOCK

BLOCK CLAMP

LOADSPREADER

M6 BOLT

M6 LOCK WASHER

14X

FRONT FLANGE

10mm

STEP 10

STEP 11

P-IGUIDE-ROW-R2

INSTALL HARDWARE

ALONG FRONT FLANGE

WITH BOLT ON INSIDE

REAR FLANGE

1 2 14 6

HAND TIGHTEN IN THE

SEQUENCE SHOWN 14X

BE SURE PANELS ARE FLUSH

FASTENER

BLOCK

BLOCK CLAMP

LOADSPREADER

M6 BOLT (FROM INSIDE NOW)

M6 LOCK WASHER

PG. 9

STEP 12

STEP 13

P-IGUIDE-ROW-R2

PG. 10

FASTENER

BLOCK

BLOCK CLAMP

LOADSPREADER

M6 BOLT

M6 LOCK WASHER

REMOVE ALL HARDWARE

FROM REAR FLANGE

14X

REAR FLANGE

10mm

STEP 14

STEP 15

P-IGUIDE-ROW-R2

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