Raypak 185A Guía

RAYPAK REPLACEMENT INSTRUCTIONS

IMPORTANT NOTICE

These instructions are intended primarily for use by qualified personnel specifically trained and experienced in the installation of this

type of heating equipment and related system components. Installation and service personnel may be required to be licensed in

some states. Persons not qualified shall not attempt to install this equipment nor attempt repairs according to these instructions.

P.C. BOARD, TEMPERATURE CONTROL & SENSOR (KIT #010253F) FOR ALL

DIGITAL GAS POOL HEATERS (SEE “SCOPE” FOR APPLICABLE MODELS)

DANGER - SHOCK HAZARD

Make sure electrical power to the heater is disconnected to avoid potential serious injury or damage to components.

SCOPE:

This version of the temperature control board has the capability of an integrated ignition module plus 3-wire temperature sensor.

The kit includes a gasket and a plastic shield that is mounted to the back side of the control panel to eliminate moisture

accumulation on the LCD display. It is a direct replacement for the following models: 185A, 185B, 206A, 207A, 265A, 265B, 266A,

267A, 335A, 335B, 336A, 337A, 405A, 405B, 406A, 407A.

Page 1

DANGER - PROPANE HAZARD

Make sure to determine if unit is propane and see special instructions on page 6.

P/N 241169 Rev.-3

MODELS

206A, 207A, 266A, 267A,

336A, 337A, 406A, 407A

PRODUCED OCT. 2004-

THROUGH CURRENT

SERIAL # 0410 - CURRENT

2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.com

Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975

MODELS

185B, 265B, 335B, 405B

PRODUCED NOV. 2003

THROUGH OCT. 2004

SERIAL # 0310 TO # 0410

MODELS

185A, 265A, 335A, 405A

PRODUCED NOV. 1998

THROUGH OCT. 2003

SERIAL # 9811 TO # 0310

(1) Instructions(2) Screws #10 X 1/2"(6) Screws #8 X 1/2"

(4) Screws #6 X 3/8"(1) Hi tension wire extension(1) Remote wire harness

(1) LCD Gasket(6) Plastic #8 washer(1) Temperature sensor

(2) Brackets(1) PC board plastic shield(1) P.C. control board

This kit includes

Thenew

styleboard

islarger

thantheold

styleboard

Fig. 1

REMOVE THESE

SCREWS

Fig. 2

Page 2

2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.com

Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975

REMOVE THESE

SCREWS

ACCESSING THE BOARD - MODELS

206A, 207A, 266A, 267A, 336A, 337A, 406A, 407A:

1. Turn off the power to the heater.

2. Turn off the gas to the heater.

3. Remove front door by removing the large door

screw shown in Fig. 3.

4. Remove the four screws on the side of the control

panel. See Fig. 5 and Fig. 6.

5. Lay control panel forward toward you to access the

back of the temperature control board.

REMOVE THESE SCREWS

Fig. 3

Fig. 4

Close-up

Fig. 5

Fig. 6

ACCESSING THE BOARD - MODELS

185A/B, 265A/B, 335A/B, 405A/B:

1. Turn off the power to the heater.

2. Turn off the gas to the heater.

3. Remove front door.

4. Remove the four screws on the side of the heater

holding the control panel. See Fig. 1 and Fig. 2.

5. Lay control panel forward toward you to access the

back of the temperature control board.

P/N 241169 Rev.-3

LARGE

DOOR

SCREW

REMOVING THE CIRCUIT BOARD - MODELS

185A/B, 265A/B, 335A/B, 405A/B:

Make sure the power and gas are off.

1. Unplug all connectors from old circuit board. Fig. 7.

2. Unplug keypad ribbon from old circuit board.

3. Remove four screws as shown in Fig. 8.

4. Remove old circuit board.

Fig. 7

2.2

UNPLUG ALL CONNECTORS

REMOVE KEYBOARD

RIBBON

Fig. 8

2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.com

Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975

Page 3

REMOVE MOUNTING SCREWS

P/N 241169 Rev.-3

2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.com

Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975

Page 4

UNPLUG

ALL CONNECTORS

REMOVE MOUNTING SCREWS

Fig. 9

Fig. 10

REMOVING THE CIRCUIT BOARD - MODELS 206A,

207A, 266A, 267A, 336A, 337A, 406A, 407A:

Make sure the power and gas are off.

1. Unplug all connectors from old circuit board. Fig. 9.

2. Unplug keypad ribbon from old circuit board.

3. Remove screws as shown in Fig. 10.

4. Remove old circuit board.

REMOVE KEYBOARD

RIBBON

P/N 241169 Rev.-3

Page 5

DISCONNECTING IGNITION CONTROL - MODELS 185A, 265A, 335A, AND 405A ONLY:

Make sure the power and gas are off.

1. Unplug all wires and connectors from ignition control. (See Fig. 11.)

Note: The ignition control is now part of the new

control circuit board. Old module

can be left in place but not used.

Fig. 11

UNPLUG ALL WIRES

2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.com

Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975

P/N 241169 Rev.-3

Page 6

PROPANE HEATERS ONLY:

Make sure the power and gas are off.

1. Locate the propane tab on the board as shown in Fig. 12.

2. Break off tab with pliers as shown in Fig. 13 & Fig. 14.

Fig. 12

Fig. 14

PROPANE

BROKEN TAB

2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.com

Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975

TAB

Fig. 13

P/N 241169 Rev.-3

MODELS 185, 265, 335 & 405, A & B SERIES, LOW NOX ONLY:

Make sure the power and gas are off.

1. DO NOT break tab See Fig. 15 and Fig.16.

2. No additional wiring or connections are necessary.

2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.com

Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975

Fig. 15

Page 7

NOT

break

tab.

Fig. 16

P/N 241169 Rev.-3

LOW NOX MODELS 207A, 267A, 337A & 407A:

Make sure the power and gas are off.

1. Locate Lo Nox tab and P-10 air switch terminal on the board as shown in Fig. 17 and Fig. 18.

2. Break off tab shown in Fig. 19 with pliers.

3. Attach the wire from the air switch to the P-10 location shown in Fig. 20.

2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.com

Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975

BREAK

TAB WIRE AIR

SWITCH

TO P-10

HERE

Fig. 18

Page 8

Fig. 17

P-10

TERMINAL

LO NOX

TAB

P–10 TERMINAL

Fig. 19 Fig. 20

BROKEN TAB

P/N 241169 Rev.-3

Page 9

NEW CIRCUIT BOARD & GASKET INSTALLATION USING OLD BEZEL - MODELS 185, 265,

335 & 405, A & B SERIES:

Make sure the power and gas are off.

Note: Disregard window gasket installation if already present.

LAY BOARD

DOWN

Fig. 22

CLEAR

WINDOW

GASKET

STICKY SIDE TO

PLASTIC BEZEL

RE-ASSEMBLE WITH NEW BOARD

MOUNTING SCREWS

Fig. 23

2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.com

Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975

1. Remove backing on gasket and install adhesive side on the control panel bezel as shown in

Fig. 21.

2. Re-assemble with new board to plastic bezel using the three mounting screws as shown in

Fig. 22 & Fig. 23.

REMOVE BACKING

Fig. 21

P/N 241169 Rev.-3

NOTE: DO NOT

RE-INSTALL

SCREW HERE

GASKET & NEW CIRCUIT BOARD NEW BEZEL INSTALLATION - MODELS 206A, 207A,

266A, 267A, 336A, 337A, 406A, 407A:

Make sure the power and gas are off.

Note: Disregard window gasket installation if already present.

1. Remove backing on gasket and install adhesive side on the control panel bezel

as shown in Fig. 24 & Fig. 25.

2. Re-assemble with new board to plastic bezel using the three mounting screws

as shown in Fig. 26.

RE-ASSEMBLE WITH NEW BOARD

MOUNTING SCREWS

Fig. 26

2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.com

Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975

LAY BEZEL

DOWN

Fig. 25

CLEAR

WINDOW

GASKET

ADHESIVE SIDE TO

PLASTIC BEZEL

REMOVE BACKING

Fig. 24

P/N 241169 Rev.-3

NOTE: DO NOT

RE-INSTALL

SCREW HERE

Page 10

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