RaycoWylie i4500 Manual de usuario
Instruction Manual
i4500 Crane information center
Rated Capacity Indicator System for
Telescopic Cranes (America)
Copyright © 2012
RaycoWylie Systems
All rights reserved.
Ref: LD October 2012 Ref: A.A
Wylie Systems
(Rayco Technology Group)
1020 9th Avenue SW
Suite 124
Bessemer, AL
USA 35022
Tel: (205) 481-2080
Fax: (205) 481-2081
Rayco Electronic Systems
(Rayco Technology Group)
2440 Dalton Avenue
Ste-Foy, Qc
CANADA
G1P 3X1
Tel: (418) 266-6600
Fax: (418) 266-6610
Wylie Systems
(Rayco Technology Group)
Drury Lane
St-Leonards on Sea, East Sussex
ENGLAND
TN38 9BA
Tel: (+44) 1-424-421235
Fax: (+44) 1-424-433760
55M4500CBE01A Rev A
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I
Telescopic Crane i4500 Instruction Manual
i4500 Introduction
The purpose of this manual is to provide the customer with the operating
procedures essential for the promotion of proper machine operation for its
intended use. The importance of proper usage cannot be overstressed. All
information in this manual should be read and understood before any attempt is
made to operate the machine.
Since the manufacturer has no direct control over machine application and
operation, conformance with good safety practice in this area is the responsibility
of the user and his operating personnel.
All procedures herein are based on the use of the system under proper operating
conditions, with no deviations from the original design. Alteration and/or
modication of the equipment are strictly forbidden without written approval from
RaycoWylie Systems.
The i4500 RaycoWylie Systems Crane Information Center must be regarded
only as an aid to the operator. When the parameters are set correctly, the
indicator will warn the crane operator of an approaching overload condition that
could cause damage to equipment, property, and/or injury to the operator or site
workers in the vicinity of the crane and its load.
This system must never be used, under any circumstances, as a substitute for the
good judgment of a crane operator when carrying out approved crane-operating
procedures. Responsibility for the safe operation of the crane lies with the crane
operator. The indicator equipment will not necessarily prevent crane damage due
to overloading and related causes if not set properly.
Before operating a crane equipped with a RaycoWylie system RCI, the
operator must carefully read the information in both this manual and the crane
manufacturer operator’s manual. He must also be aware of all the federal, state
and local safety standard and regulations applicable to his job. Correct functioning
of the system depends upon routine daily inspection.
Any suspected faults or apparent damage should be immediately reported to the
responsible authority before using the crane.
i4500 Introduction
II
Telescopic Crane i4500 Instruction Manual
Since safety of personnel and proper use of the machine is of primary concern,
different symbols are used throughout this manual to emphasize certain areas.
The following denitions indicate the level of hazard when these symbols appear
throughout this manual. Whenever one of these symbols appears in this manual,
personnel safety is a concern. Please take time to read and understand these
denitions!
NOTE: PROVIDES INFORMATION THAT MAY BE OF
SPECIAL INTEREST.
DANGER: INDICATES A POTENTIALLY HAZARDOUS
SITUATION WHICH, IF NOT AVOIDED, COULD RESULT
IN DEATH OR SERIOUS INJURY.
CAUTION: INDICATES A POTENTIALLY HAZARDOUS
SITUATION WHICH, IF NOT AVOIDED, MAY RESULT IN
MINOR OR MODERATE INJURY. IT MAY ALSO BE USED
TO ALERT AGAINST UNSAFE PRACTICES.
IMPORTANT: INDICATES A SITUATION THAT MAY CAUSE
MACHINE DAMAGE IF NOT CORRECTLY FOLLOWED.
i4500 Introduction
1
Telescopic Crane i4500 Instruction Manual
TABLE OF CONTENTS
EC Declaration of conformity
Warnings
1- GENERAL DESCRIPTION OF THE SYSTEM
1.1 Introduction page 4
1.2 PersonnelQualication page4
1.3 Intended Use of the i4500 System page 4
1.4 Brief Description of the i4500 System page 5
1.5 Typical Components Location & Description page 9
1.6 Block Diagram page 10
1.7 Technical Data page 11
2- DETAILED DESCRIPTION OF THE DISPLAY UNIT
2.1 Main Display (default screen) page 12
2.2 Display Box Overview page 13
2.3 Operating Buttons Description page 14
2.4 Main Modes page 15
2.5 Warning Lights and Indicators Location page 16
2.6 Warning Lights and Indicators Description page 18
3- INSTALLATION & CALIBRATION
4- OPERATING INSTRUCTIONS
4.1 Safety Instructions page 21
4.2 Residual Risks page 22
4.3 Power On page 21
4.4 Systemconguration page23
4.4.1- Duty Selection page 22
4.4.1a- Working with Main Boom Only page 25
4.4.1b- Working with Jib Only page 29
4.4.1c- Working with Main Boom or Jib page 33
4.4.5-SystemCongurationInformationScreen page40
4.4.4-SystemSetupCongurationMode page41
i4500 Introduction
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Telescopic Crane i4500 Instruction Manual
TABLE OF CONTENTS
4.4.6.1- Units Selection page 42
4.4.6.2- Language Selection page 44
4.4.6.3- Date & Time settings page 45
4.4.6.4- Night /Day Mode page 46
4.4.6.5- Backlight Mode page 47
4.4.6.6- Set & Remove Tare page 48
4.4.7- Bypass /Rigging Mode page 49
4.4.7.1- Rigging Mode (Erection Mode) page 49
4.4.7.2- Override Lockout system(bypass) page 50
4.4.8- Bridging Device page 51
4.5 Operational Limits page 54
4.5.1- Accessing the Operational Limits Setting Mode page 55
4.5.2- Limit Value Adjustments page 56
4.5.3- Enable / Disable a Limit page 57
4.6 Range Limiting Option page 59
4.6.1- Accessing Range Limiting Mode page 61
4.6.2- Limit high page 62
4.6.3- Free Zone page 63
4.6.4- Variable Limit Height page 64
4.6.5- Variable Limit Radius page 65
i4500 Introduction
3
Telescopic Crane i4500 Instruction Manual
TABLE OF CONTENTS
5- DIAGNOSTIC & TROUBLESHOOTING
5.1 Diagnostic Menu page 67
5.2 Angle/Length Sensor page 68
5.3 Load Sensor page 70
5.4- Relays page 70
5.5 Slew Sensors page 72
5.6 Detected Addresses page 72
5.7 Error Messages page 73
5.7.1 Internal Peripherals page 73
5.7.2 External Peripherals page 76
6- INSPECTION TESTING & MAINTENANCE
6.1- Frequent Inspections page 81
6.2- Periodical Inspections page 81
6.3- Rated Load Test page 82
6.4- Maintenance page 83
6.5- Maintenance Procedure page 84
6.6- Adjustements & Repairs page 85
i4500 Introduction
4
Telescopic Crane i4500 Instruction Manual
-1-
General Description of the System
This manual contains Operation, Troubleshooting and Maintenance
information for the i4500 system. When using the i4500 system, always observe
the safety rules and regulations applicable in the country of operation to reduce
the risk of personal injury or damage to the equipment. Each safety instruction
throughout this manual must be taken into consideration when using the
i4500 system. The information contained in this manual will enable qualied
personnel to properly operate and efciently perform maintenance.
1.2 Personnelqualication
1.3 Intended use
The i4500 system shall be operated only by personnel without limitations in the
physical abilities of the upper limbs and no visual or hearing impairment, who
have completed all operator trainee qualication requirements and have read
and fully understood the instructions in this manual. Operator requirements
shall include: demonstrating the ability to read, write and comprehend and use
arithmetics and read and understand the load / capacity charts in the language
of the crane manufacturer’s operating instruction materials. Maintenance of
the system is intended only for fully qualied and trained personnel for this task.
The i4500 system is intended to provide a valuable aid to the crane operator
by indicating all relevant parameters typically shown on the duty chart of the
crane. The i4500 system shall prevent the crane from supporting a load outside
the limits of the permitted radii and outside the loads shown and described on
the rated capacity chart or the permissible working load of the ropes when set
and operated correctly.
1.1 Introduction
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