Qass Optimizer4D Manual de usuario
QASS GmbH
Quality Automation Systems Software
Schoellinger Feld 28
58300 Wetter, Germany
Tel.: +49 (0) 2335 8020-0
Fax: +49 (0) 2335 8020-20
www.qass.net
Ust-IdNr.: DE215478481
Volksbank Bochum Witten eG
BLZ: 430 601 29
Kto.: 861 482 400
Commercial Register:
Hagen HRB 5423
CEO: Ulrich Seuthe
BIC: GENODEM1BOC
IBAN:
DE21430601290861482400
Optimizer4D Technical Specifications
Please find the detailed Manual on www.qass.net/wp/support/downloads/?lang=en
Optimizer4D Technical Specifications
2 / 27
Table of contents
Overview 3
QASS Optimizer4D electrical characteristics 4
Connectivity options 5
I/O-Port allocation 6
Harddrive exchange 7
Measuring chain 8
Uninterrupted power supply (UPS) 8
Vcc Power port allocation 8
QASS Optimizer4D & µmagnetic pre-amplifier 9
QASS Optimizer4D sensors & adapter 11
QASS µmagnetic sensor 13
QASS µmagnetic power amplifier 14
QASS µmagnetic electrical characteristics 15
QASS µmagnetic connectivity options 16
Screen 17
Installation of screen 18
Installing Optimizer4D into a wall cabinet 19
Installing Optimizer4D into control cabinet 22
Casing varieties 23
Measurements / weight 23
Carrying casing „QASE“ 24
Memory options 25
Spare parts 27
Optimizer4D Technical Specifications
3 / 27
Overview
Optimizer4D
Many parts of Optimizer4D (but not all) consist of standard components. This
ensures quick availability if spare parts are needed.
The device can be integrated into a control cabinet. It‘s also possible to use the
unit with a separate case, for example, if the device is used with a manual mode
machine.
It‘s possible to connect Optimizer4D to a notebook via USB or Ethernet, in order
to transfer measuring data.
Casing of Optimizer4D. From left to right: Back, upside, front and isometrical view. Dimensions are shown in millimeters.
131,4 197,8
273,1
131,4 197,8
273,1
Optimizer4D Technical Specifications
4 / 27
Electrical characteristics
Basic specifications
Device Optimizer4D Measuring device
Power supply DC 10 - 28 V
Nominal current 6,25 - 12 A
Performance 150 W
Ambient temperature 0 - 50° Celsius
Type of protection IP 3X Casing
Protection class (IEC 417) 1
Isolation voltage 1000 V DC
Excess voltage class II
Contamination class II
EMC Standards CISPR 22 ( EN 55022);
IEC 1000-4-2,3,4,5;
IEC 1000-3-2, 3 certification
Machine-side main supply
Protection against indirect contact
Excess current protection device B 10 A
Protection against excess voltage
Protection against short circuit
I/O-Interfaces
Signal input voltage normal 24 V DC / ca. 10 mA
Signal output voltage 24 V DC max. 20mA
Optimizer4D Technical Specifications
5 / 27
1. GB Ethernet
2. Power connector (for use with power adapter or for direct
connection to power supply via machine)
3. PLC connectors and I/O-Ports
4. Power switch - power - only use software to turn o the
system
5. RJ45-connectors for pre-amplifiers
6. USB 3.0-connectors
7. HDMI
8. USB 2.0-connectors for display
9. Power supply for display
10. Profibus connector
11. Analogue out
The display comes with four connectors: a. the HDMI-port
(7, do not use the lower port that comes with specific
versions); b. the USB-2.0-connector (8, marked with black
color inside of the socket; do not use the blue sockets); c.
the power supply (9).
Connectivity options
I/O-Ports: If you use an output-port of any kind (I/O 4 or
Output 3), it‘s essential to bridge the three GND (ground)
connectors.
In order to power the device on you can use the power
switch (4) or briefly connect the unmarked sockets in Input
1 and Input 2.
Attention! Do not confuse the RJ45-Ports (5) with the
Ethernet port (1)! Malfunction or even destruction of the
device is possible if a ethernet plug is connected to the
pre-amplifier-ports (5)!
3
2
1
4
5
6
7
8 8
9
10
11
Optimizer4D Technical Specifications
6 / 27
I/O-Port allocation
Port # PLC feature Comment
Input 1 - Power Switch ON1 Works as Power-on-switch when combined with ON2
Input 1 1.1 Start Measuring at position 1
Input 1 1.2 Start Measuring at position 2
Input 1 1.3 Start Measuring at position 3
Input 1 1.4 Start Measuring at position 4
Input 1 1.5 Start Measuring at position 5 /
Measuring Ins. Strobe
Input 1 1.6 Next work piece
Input 1 1.7 Crack acknowledge
Input 1 1.8 Plug test
Input 1 GND
Input 2 Power Switch ON2 Works as Power-on-switch when combined with ON1
Input 2 2.1 Select work piece Strobe
Input 2 2.2 Select work piece 0
Input 2 2.3 Select work piece 1
Input 2 2.4 Select work piece 2
Input 2 2.5 Select work piece 3
Input 2 2.6 Select work piece 4
Input 2 2.7
Input 2 2.8
Input 2 GND
Output 3 24 V 24 V Input / VCC
Output 3 3.1 Ready for measuring
Output 3 3.2 Busy
Output 3 3.3 Measuring running
Output 3 3.4 Crack
Output 3 3.5 Break
Output 3 3.6
Output 3 3.7
Output 3 3.8
Output 3 GND
In/Output 4 24 V
In/Output 4 4.1
In/Output 4 4.2
In/Output 4 4.3
In/Output 4 4.4
In/Output 4 4.5
In/Output 4 4.6
In/Output 4 4.7
In/Output 4 4.8
In/Output 4 GND
Optimizer4D Technical Specifications
7 / 27
Harddrive exchange
1. Remove the cover of the PLC connectors
at the back of the device by loosening 2
screws (1).
2. Unscrew the screws that hold the
harddrives in place (2).
3. Remove and exchange harddrives (3).
Attention!
Mind the correct positions of the harddri-
ves while remounting.
1 1
2
3
2
Optimizer4D Technical Specifications
8 / 27
Measuring chain
The measuring chain of Optimizer4D
consists of a sensor (shown left in the
image), a connector from sensor to
pre-amplifier, the pre-amplifier itself and
a pre-amplifier-cable (green) from pre-
amplifier to Optimizer4D.
Vcc Power port allocation
Uninterrupted power supply (UPS)
Integrated uninterrupted power supply,
UPS: This component consists of several
supercapacitors (Super Caps). In case of a
blackout, the UPS enables the measuring
device to shutdown properly. This will
prevent loss of data to a major extent.
Just the measuring data of the work piece
which was processed in the moment of
the blackout will be lost.
Vcc Power port allocation
Pos. Function
1 GND
212/24 V Input
3 Potential equalization
1 2 3
Optimizer4D Technical Specifications
9 / 27
Pre-amplifier The pre-amplifier is installed between
measuring computer and sensor.
As the cable connection to the sensor is
maximum 50 m, the mounting of the pre-
amplifier is done close to the sensors.
Do not mount the pre-amplifier to
rotating machine parts! Three LED lamps
with the same colour serve as a display
for reports and flash when ready to
operate. The preamplifier has protection
class IP67.
Preamplifier cable
A cable connection with an Ethernet
cable is established from the preamplifier
to the measuring computer. The cable
type is Unitronic Etherline Pflex Lat. 5
with 4x2x0,26 mm. Both ends have a RJ45
plug. The connection to the preamplifier
is sealed with a M16x1,5 screw connec-
tion.
Optimizer4D pre-amplifier with six inputs. Dimensions are shown in millimeters.
Cable allocation of ethernet cable
from preamplifier to measuring
computer
1 Analogue signal,
differential signal pair
2
3 GND
4+15 V
5-15 V
6 GND
7 Serial signal,
output of commands
8
RJ45
1
A
2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
B
C
D
E
F
A
B
C
D
E
F
Dept. Technical reference Created by Approved by
Document type Document status
Title DWG No.
Rev. Date of issue Sheet
18.10.2017
1/1
2023 000553
QPA
Olaf Specht
67
106.55
80
46
55
10
4.4
20
36
25.8
8
1
A
2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
B
C
D
E
F
A
B
C
D
E
F
Dept. Technical reference Created by Approved by
Document type Document status
Title DWG No.
Rev. Date of issue Sheet
18.10.2017
1/1
2023 000553
QPA
Olaf Specht
67
106.55
80
46
55
10
4.4
20
36
25.8
8
1
A
2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
B
C
D
E
F
A
B
C
D
E
F
Dept. Technical reference Created by Approved by
Document type Document status
Title DWG No.
Rev. Date of issue Sheet
18.10.2017
1/1
2023 000553
QPA
Olaf Specht
67
106.55
80
46
55
10
4.4
20
36
25.8
8
Optimizer4D Technical Specifications
10 / 27
Sensors consists of a piezo-ceramic
element which detects high frequen-
cy impulses, also known as acoustic
emission or structure borne noise. The
piezo-ceramic element is placed into
a cylindrical housing of heat-treatable
aluminium.
Do not expose the sensors to tempera-
tures above 130° Celsius.
Mount the sensors with a torx wrench
(size t-25), use a force of 6 newton-
meters. If the surface is not flat, a tin
washer is used. You can also use a
magnetic adapter, but the signal trans-
mission is better if you use screws.
Attach the sensor as close to the tool or
work piece as possible to ensure signal
strength.
Following installation and commissio-
ning, Optimizer4D executes a self-test,
in order to determine if the sensors are
correctly installed, among other things.
This test is done with 550 V. There is
no danger for persons, for the galvanic
isolation between sensor housing and
the sensor itself.
The sensor cable (from sensor to pre-
amplifier) is equipped with MCX (or
Microdot for CiS.01) plugs, standard
has one straight and one angled plug.
Depending on the kind of usage you
can choose between several lines:
• dierent lenghts
• dierent line sheathings, e.g.
teflon or synthetic material.
Acoustic emission sensors
1
A
2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
B
C
D
E
F
A
B
C
D
E
F
Dept. Technical reference Created by Approved by
Document type Document status
Title DWG No.
Rev. Date of issue Sheet
18.12.2017
1/1
QWT-MCX
QWT Zusammenbau
Olaf Specht
Ø23
15.5
ISO M5
5
26
ähnl. ISO 10642 Torx M5x20 T25
MCX Buchse
1
A
2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
B
C
D
E
F
A
B
C
D
E
F
Dept. Technical reference Created by Approved by
Document type Document status
Title DWG No.
Rev. Date of issue Sheet
18.12.2017
1/1
QWT-MCX
QWT Zusammenbau
Olaf Specht
Ø23
15.5
ISO M5
5
26
ähnl. ISO 10642 Torx M5x20 T25
MCX Buchse
1
A
2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
B
C
D
E
F
A
B
C
D
E
F
Dept. Technical reference Created by Approved by
Document type Document status
Title DWG No.
Rev. Date of issue Sheet
18.12.2017
1/1
QWT-Microdot
QWT Zusammenbau
Olaf Specht
Ø23
15.5
ISO M5
5
32
ähnl. ISO 10642 Torx M5x20 T25
10-32 female (Microdot compatible)
MCX-Sensor (QWT-MCX - Optimizer4D)
Microdot-Sensor (QWT-Micro - CiS.01)
1
A
2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
B
C
D
E
F
A
B
C
D
E
F
Dept. Technical reference Created by Approved by
Document type Document status
Title DWG No.
Rev. Date of issue Sheet
18.12.2017
1/1
QWT-Microdot
QWT Zusammenbau
Olaf Specht
Ø23
15.5
ISO M5
5
32
ähnl. ISO 10642 Torx M5x20 T25
10-32 female (Microdot compatible)
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