Proluxe DP2000E Manual de usuario
Operations Manual
Endurance X2 Dual Heat Manual Dough Press
Model #: DP2000
WWW.PROLUXE.COM
Version: 122820
Congratulations on your selection of
the Endurance X2 Manual Dough
Press. Proluxe is a leading
manufacturer of food preparation
and cooking equipment designed for
the most demanding commercial
kitchens. Proluxe equipment is a
result of the highest quality
engineering and time-tested design.
This manual includes installation,
operation, and maintenance
procedures for your new Endurance
X2 Dough Press. Please read this
manual carefully and keep it with
your machine for proper operation
and lasting service.
I N S T A L L A T I O N
Domestic
Use a separate 15 amp AC circuit. Only
industrial extension cords with proper wire
size should be used; size 16/3 wire for
distance up to 25 feet, and size 14/3 for
distance up to 50 feet.
International
Use a designated 16 amp AC circuit. Only
industrial extension cords with proper wire
size (2.5 sq. mm) shall be used. Make sure
there is a proper electrical wall outlet located
within reach of the cord and plug attached to
the press.
Then place the dough press in an area which
allows for “swing clearance” of the lower
platen. The machine requires a vertical
clearance of 33” from the bottom of the
machine to the top of the pull handle shown
in FIG. 1.
FIG. 1
Limited Machine Warranty
Proluxe warrants this dough press machine,
when operated under normal conditions, to
be free from manufacturing defects in
material and workmanship for a period of
one year on parts and labor from the invoice
date.
This warranty will be effective only when
Proluxe authorizes the original purchaser to
return the product to the factory in Perris,
California freight prepaid and only when the
1
product, upon examination, has proven to be
defective.
This warranty does not apply to any machine
that has been subjected to misuse,
negligence or accident. Proluxe shall not be
liable for the injury, loss or damage, direct or
consequential, arising out of the use or the
inability to use the product. No claim of any
kind shall be greater in amount than the sale
price of the product or part to which claim is
made.
This is the sole warranty given by the
company, it is in lieu of any other warranties,
expressed or implied, in law or in fact,
including the warranties of merchantability
and fitness for a particular use, and is
accepted such by the purchaser in taking
delivery of this product.
S P E C I F I C A T I O N S
Electrical:
240V/50-60Hz/3000W/12.5Amps
Requires 30 AMP outlet
Also available; specify when ordering:
●Voltage: 240/208
●Amps: 12.5/22
●Watts: 3000/4600
Includes: 72” NEMA 6-15P approved cord
and plug.
Shipping Weight:
180lbs. (82kg.)
I N T E R N A T I O N A L S Y M B O L S
Symboles internationaux
Power Off
éteindre
Power On
allumer
Hot Surface
surface chaude
Risk of Electrical Shock
Risque de choc électrique
Protective Earth Terminal
Borne de terre de protection
Caution - Warning
chaud - avertissement
2
S A F E T Y S U M M A R Y
Warning
To reduce the risk of electrical shock, do not
remove or open cover. No user-serviceable
parts inside. Refer servicing to qualified
personnel.
Avertissement
Pour réduire le risque de choc électrique, ne pas
retirer ou couvercle ouvert Aucune pièce
réparable par l’utillsateur, reportez-vous à du
personnel qualifié.
Warning
In case of power cord damage, do not
attempt to repair or replace the power cord.
Please contact the manufacturer or the local
distributor.
Avertissement
Pour une protection continue contre l’incendie
et de choc électrique, remplacer avec le même
type et calibre du fusible. Mis fusible
supplémentaire nominale max 3A, 120 Vac.
Warning
For continued protection against fire and
electric shock, replace with the same type
and rating fuse. Listed Supplemental Fuse
rated max 3A, 120Vac.
Avertissement
Pour une protection continue contre l’incendie
et de choc électrique, remplacer avec le même
type et calibre du fusible. Mis fusible
supplémentaire nominale max 3A, 120 Vac.
Caution Hot
Avoid touching hot surfaces while operating
the machine.
Attention à chaud
Évitez de toucher les surfaces chaudes lorsque
vous utilisez la machine.
Caution
When servicing or cleaning the machine,
make sure that the power cord is removed
from the wall socket.
During normal operation, the base of the
machine must be installed or placed above
the wall socket.
Avertissement
Lors de l'entretien ou du nettoyage de la
machine, assurez-vous que le cordon
d'alimentation est débranché de la prise murale.
3
Familiarize yourself with the controls and
operating mechanisms before using the
Endurance X2.
(A) Pull-down pressing handle for raising
and lowering the upper platen. This
action forces the closing of the platens.
(B) Thickness control dial.
(C) On/Off button. The green light
above the button will illuminate when
powered on.
(D) Control Panel (See control board
operations)
(E) Handle for swing-out platen.
(F) Upper Platen
(G) Lower Platen
(H) Handle Adjustments (See tightening
the pull-down handle.)
Your dough press is equipped with a set of
rubber mounting pads.
If you would prefer a set of legs which would
raise your machine off the table 4 inches.
Please contact sales at [email protected] for
a set. Shipping charges may apply.
O P E R A T I O N T E M P E R A T U R E
& T I M E R C O N T R O L
FIG. A
4
Solid State Controller
This controller has three (3) control features:
1. Temperature – May be set from
100°-425°F (38°-163°C) Factory default is
200ºF.
2. Time – Time may be set from 1 second to
10 minutes.
3. Counter – Cycle counter counts the
number of applications from 1 to 9999 (see
additional Notes – Counter).
4. “2 Lower” (Fig. A) Refers to models using
upper and lower heated surfaces.
Controller Operation
1. Viewing the Modes of Operation:
To view the set points of temperature, timer
and counter, press MODE button to view the
desired mode of operation.
2. Changing Temperature:
Press MODE button until temperature is
displayed.
Press and hold SET button while pressing the
UP (↑) and DOWN (↓) arrow buttons to
desired temperature setting.
Fahrenheit/Celsius Conversion:
The temperature controller can be
programmed to display either ºF or ºC. Press
the MODE button until the temperature is
displayed . Then push a hold the SET button
for 10 seconds.
3. Changing Time:
Press MODE button until time is displayed.
Press and hold SET button while pressing the
UP (↑) and DOWN (↓) arrow buttons to
desired timer setting.
4. Resetting the Counter:
Press MODE button until the
counter is displayed.
To reset the counter (# of cycles),
simultaneously push UP (↑) or DOWN (↓)
arrow buttons (approx. 5 seconds).
D O U G H P R E S S I N G
O P E R A T I O N S
Setting Crust Thickness Control:
The thickness is determined by dough
weight and temperature setting on each
platen. Setting crust thickness is as
simple as the twist of a dial The thickness
adjustment dial can be located on the top of
the machine.
Pressing Dough:
For best results, your dough should be
proofed before pressing, but it will also press
directly out of your refrigerator. Flour is not
required to press a crust and should not be
dusted on any part of the machine.
1. Check to see if you have the correct type
of electrical current or serious damage could
occur.
2. Press the power button, the green light
above will illuminate when powered on.
3. Set your desired temperature on the
control panel by using FIG. A and the
instructions above. We recommend a
temperature of 150ºF. Testing with your own
dough may desire a different setting.
5
Note
: Heat is provided in the upper platen is only
for purposes of enabling the dough to flow more
rapidly in the pressing cycle. The heat IS NOT
intended for baking
.
4. Set the thickness control which is located
on top of the machine. You can adjust this
control to your needs and requirements.
Note
: Diameter and thickness is determined
through experimenting with your own dough
and is a product of dough weight, temperature,
pressing time, and thickness setting.
5. Swing open the lower platen and
apply a quick spray of a good
water based food release on the lower
platen.
6. Place your pre-portioned ball of dough in
the approximate center of the lower platen.
Add another light spray to the top of the
dough ball.
7. Close the platen and pull the handle down
to begin pressing.
8. Hold the handle down and the timer will
actuate and, when the time cycle is
completed. Pull the handle back to starting
position and remove your product.
9. Remove the finished product by rotating
the lower platen until you have proper space
to remove your dough.
10. Remove the crust, place on a pan or peel,
add toppings and bake.
A D D I T I O N A L N O T E S
Tightening the Pull-down Handle
The pull-down pressing handle requires
adjustment periodically to prevent it from
free falling. Whenever the handle becomes
loose it can easily be tightened.
1. Using a 3/16” hex shaped Allen
wrench, insert in key slot located on
the right beneath the upper shroud.
2. Tighten until the press action of the
handle becomes firm.
R E C O M M E N D E D S E A S O N I N G
& C L E A N I N G P R O C E D U R E S
Before use you must properly season
your platens to prevent your dough from
sticking.
Tools Required:
●Food release
●Soapy water solution
●Washcloth
●Paper towels
DO NOT use steel wool or harsh abrasives, it
can cause costly damage.
1. Before cleaning make sure the
unit is turned off.
2. Spray lower platen with approved
food release/oil spray.
3. Wipe oil across lower platen with
paper towel.
4. Wipe oil across upper platen.
6
5. Mix a warm dish soap and water
solution.
6. Soak washcloth and wring to
remove excess water.
7. Wipe lower and upper platen with
damp cloth.
P R E V E N T A T I V E
M A I N T E N A N C E
Proluxe machines are relatively maintenance
free. For a long lifespan, the following
preventative maintenance should be
followed:
Daily Care:
1. Platens: Turn your machine off and allow
to cool down before attempting to clean.
These platens should only be cleaned with
mild soap and warm water then wiped off
with a clean, soft cloth or soft sponge.
2. Exterior surfaces: Wipe daily with mild
soap and warm water will do the job quite
nicely.
DO NOT use ice or cold water to cool the
unit down. This can cause platens to warp.
Piston Maintenance:
In order to ensure pop and trouble free
operation of the press piston, it is important
that the machine be lubricated once every
three months, under normal operation. High
volume users may require more frequent
lubrication.
Please follow these instructions:
1. Locate the grease port on the
machine. Machines with pull down
arms have a single grease port
located below the upper head on the
right side of the vertical post.
2. Place grease gun head against grease
port and apply enough pressure to
allow gun head to engage the grease
port.
3. Squeeze handle of grease gun. This
will force the grease into the piston.
The lubricant use must be USDA-H-I
authorized for food machinery. This lubricant
can be ordered through Proluxe, part #
110-002.
Service Problems:
Contact our factory at (800) 624-6717 (U.S.
only) or approved service agency. When
contacting the factory for information, parts
or service instructions, please provide the
serial number of the machine be provided.
This number can be found on the serial plate
located on the rear of the machine.
7
Endurance X2 Troubleshoot Guide - Model #: DP2000
8
Problem
Cause
Action
Ref #
Power button on
digital controller face
is depressed but
doesn’t turn on.
1. Power cord is not plugged in.
2. Circuit breaker is tripped off in the
site's breaker box.
3. Transformer has taken an
electrical surge and is damaged.
4. Check voltage on the secondary
side of the Transformer. If you read
12VDC then you are receiving
voltage to the controller.
5. Possible blown fuse.
1. Plug the power cord into wall
receptacle and power button.
2. Reset circuit breaker that the
grill is plugged into. Depress
Power Button to turn on.
3. Replace Transformer after you
check secondary side of
transformer. If working properly,
you should receive 12vdc.
4. Replace controller. Controller
should be on once the power
button is depressed.
5. Replace fuse.
68
-----
91
85
105
Digital controller's
LED's are scrambled
or randomly erratic.
If when turning on,
the display will first
go to segment check
1. Possibly a component on the
Digital controller is damaged.
2. Control needs to reset.
1. Replace digital controller.
2. While unit is on unplug unit,
wait for 1 min. Then plug machine
on again and depress the power
button.
-----
85
Digital controller on
startup goes through
LED segment check
(8888) then to
version # and then
loops back to to the
above reboot.
The relay driver on the digital control
may be blown.
Replace digital controller.
85
Digital display shows
PROB. No heat on
upper platen.
Sensor lost it's continuity as shown
on a muti-meter.
Disconnect prob that is open (no
continuity as shown on a multi-
meter. Must replace sensor
(RTD). Do not cut and splice new
sensor. Install new 2000 ohm
RTD sensor to under side of heat
platen and reconnect to the
controller.
41
9
When depressing the
tactile button on
digital controller,
nothing happens.
The tactile buttons under the overlay
may be not close enough to activate.
Same goes if the buttons are already
pressed by overlay without
depressing button.
Carefully (no too much at one
time to avoid fracturing the
traces on the controller) tighten
the nuts on the back of the
controller until button activate.
Same goes in reverse if buttons
are held down by the overlay.
Digital display shows
relay and particular
zone is overheating.
Beeper not
functioning or
intermittent beeper
sound.
1. The relay on the switched side is
not opening to regulate temperature.
2. Beeper on digital control board
failed.
1. Replace the relay.
2. Replace digital controller board
92
85
If setpoint is reached
but slightly off in
temperature.
Offset may need to be calibrated and
adjusted.
Call (800) 624-6717 ext. 129 for
instructions.
Heater platen
overheating
If the relay (depending on the year of
the model) on the coil side are
receiving 12vdc indicates the
controller is functioning properly. On
the switching side of the relay, is
there 120 vac going to the heater in
question. If there is no voltage on
the to the switching side of the relay
to the heaters, the relay is not
working properly.
Replace relay If the controller's
heat-on LED is not lit indicating
the controller is working
properly.
92
Dough not having
same thickness
across the press
dough.
Adjust upper platen for level press
Underneath the housing there is
4 stacked hex bolts sitting over
the upper platen attached to the
arm. The top bolts are called
locking bolts. The 4 larger hex
bolts below are adjustment bolts.
Break free the 4 locking bolts.
With an open end wrench adjust
the bolts (1/8 turn at a time).
After testing, tighten the locking
bolts making sure not to move
the larger adjustment bolts
11
And
12
Este manual sirve para los siguientes modelos
3
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