Proheat X30 Guía del usuario
OWNER’S HANDBOOK
X30 Owner’s Handbook Page 1
Safety ................................................................................................................................. 2
Introduction ....................................................................................................................... 4
Operating your PROHEAT ................................................................................................... 5
Optional Sleeper Fan Operation ......................................................................................... 7
Toggle Switch – Timer – PFC ........................................................................................... 8
Timer Instructions .............................................................................................................. 9
PFC Instructions .............................................................................................................. 10
Caring for your PROHEAT ................................................................................................ 11
Troubleshooting ............................................................................................................... 17
Troubleshooting – Operation Indicators/Diagnostic Codes ............................................. 18
Troubleshooting – Function Diagnostics ......................................................................... 22
Warranty .......................................................................................................................... 25
Owner’s responsibility ...................................................................................................... 26
Contents
Page 2 X30 Owner’s Handbook
ELECTRICAL – Electric shock can cause severe personal injury, burns, and death. Before working
on any unit, disconnect the batteries. Use only approved materials and methods when working on the
electrical system and follow local electrical codes. Never work with electricity in wet conditions or
when you are feeling fatigued.
WARNING
POISONS/TOXINS – Fuel and coolant are toxic and in some cases, carcinogenic. Wear eye and hand
protection at all times. Remove contaminated clothing immediately and wash contaminated skin. Do not
breathe in vapors.
WARNING
MOVING/HOT PARTS – Moving/hot parts can cause severe injury and or death. Before working on
any unit, shut it off. Do not operate any unit until protective covers have been replaced. Always ensure
bolts and clamps are correctly torqued and secured. Inspect mechanical components periodically for
damage and corrosion.
WARNING
CALIFORNIA PROPOSITION 65 WARNING – Do not operate heater in garages or in other closed
or unventilated areas. Diesel exhaust and some of its constituents are known to the State of California
to cause cancer, birth defects, and other reproductive harm.
Electrical components in this product may contain lead, a chemical known to the State of California to
cause cancer and birth defects and other reproductive harm.
DANGER
COOLANT – Never remove the filler cap when the engine is hot – escaping steam or scalding water
could cause serious personal injury. The coolant level in the expansion tank should be checked at least
weekly (more frequently in high mileage or arduous conditions). Always check the level when the system
is cold. Unscrew the filler cap slowly, allowing the pressure to escape before removing completely.
Never run the engine without coolant.
Prevent anti-freeze coming in contact with the skin or eyes. If this occurs, rinse immediately with plenty
of water. Anti-freeze will damage painted surfaces.
Never top-up with salt water. Even when travelling in territories where the water supply contains salt,
always ensure you carry a supply of fresh (rain or distilled) water.
WARNING
Safety
X30 Owner’s Handbook Page 3
Throughout this manual, you will see notes labeled DANGER, WARNING, CAUTION and NOTICE
to alert you to special instructions or precautions concerning a particular procedure that would be
hazardous if performed incorrectly or carelessly.
Observe them carefully!
These safety alerts alone cannot eliminate all hazards. Strict compliance with these special
instructions and common sense are major accident prevention measures.
Safety
Information that is important to
proper installation or maintenance,
but is not hazard-related.
Notice
Immediate hazards that
will result in severe injury
or death.
DANGER
Hazards or unsafe practices
that could result in severe
personal injury or death.
WARNING
EXHAUST – Inhalation of exhaust gas (containing carbon monoxide) may cause severe personal injury
and/or death. Anyone suspected of suffering from CO inhalation should be removed from the
hazardous area and given medical assistance immediately.
WARNING
FUEL – Exercise extreme caution when working near fuel or fuel-filled equipment. Do not operate
heater during fueling operations. In addition, do not smoke or handle open flame equipment, such as
a blowtorch, around fuel.
WARNING
EXPLOSION HAZARD – Do not operate heater where combustible fumes or airborne particles, such
as sawdust, are present.
WARNING
Hazards or unsafe practices
that could result in minor
injury or product or
property damage.
CAUTION
Safety Considerations
FIRE HAZARD – Do not place any flammable items around the heater and exhaust pipe.
WARNING
BATTERIES – Wear hand and eye protection when working near batteries. Do not smoke or use
open flames near batteries.
WARNING
Page 4 X30 Owner’s Handbook
Congratulations on your purchase of a PROHEAT X30 diesel-fired heater. This handbook is provided to
summarize the operation and maintenance of the PROHEAT X30 for the Owner/Operator.
For complete information, please refer to the Installation and Service manual SL9211 at www.proheat.com
Although trucks have been used throughout this book, applications for PROHEAT are by no means
limited to trucks. PROHEAT heaters are designed to be used on any diesel equipped vehicle
including: trucks, buses (school, transit and coach), construction equipment, off road equipment,
military equipment and cargo.
PROHEAT heaters are used in the following applications:
• Preheats an engine block to ensure reliable cold weather starting.
It is recommended that PROHEAT is used year round (winter and summer) to reduce engine
wear associated with cold starting.
• With the engine off—supplies heat to the engine and sleeper for comfort and reduced idle time
resulting in cost savings through reduced fuel consumption and engine wear.
• With the engine running—adds heat to the coolant system when the engine does not provide
adequate reject heat for the vehicles interior.
• Provides heat to protect cargo from cold weather damage.
• With the engine off - supplies minimal heat to prevent freezing over long periods of time.
Introduction
Notice
eNgiNe Block heat
eNgiNe & Sleeper heat
SupplemeNtal heat
cargo heat
aNti-Freeze heat
X30 Owner’s Handbook Page 5
Your PROHEAT X30 is controlled by either an ON/OFF manual toggle switch or by an optional
PROHEAT 7-day timer. The timer can be controlled manually, or it can be set to start at a predetermined
time. Both devices have a light that indicates when the heater is operational as well as flashing to indicate an
error state
. Your installer may have enabled optional features and heating modes.
Please see the X30
Installation and Service manual SL9211 at www.proheat.com or your Dealer for more information.
1. SWITCH ON – The ON/OFF switch (or Timer) lamp and the Proheat Control Module (PCM) “ON”
LED will light. In addition, the Hour Meter (Auxiliary Output) will be powered. If the coolant
temperature is below 150°F (65°C) the PROHEAT enters Pre-check. If the coolant temperature is
above 150°F (65°C) the PROHEAT enters Standby.
2. PRECHECK – The PCM performs a short diagnostic cycle. This takes a few seconds to check
components for proper ranges, short-circuits and open circuits. If there are no errors indicated,
the PROHEAT goes to “Ignition”.
3. IGNITION –
The blower starts first, followed by the coolant pump, ignition spark, air compressor
and
fuel pump. The ignition electrode sparks for up to 60 seconds. Once a good flame is detected, the
PROHEAT goes to “Full Output”.
4. FULL OUTPUT – The PROHEAT runs at Full BTU Output until the coolant temperature reaches
185°F (85°C) at the heater outlet. If the time to heat the coolant to 185°F (85°C) is longer than
10 minutes the PROHEAT then shuts the flame off and goes to “Cool Down” (Purge). If the time to
heat the coolant to 185°F (85°C) is shorter than 10 minutes the heater will slow down and reduce
the heat output for the remainder of the 10 minutes.
5. MODULATING BTU OUTPUT – The PROHEAT may reduce the heat output up to 50% automatically
once the coolant temperature reaches 185°F (85°C) at the heater outlet.
Operating your PROHEAT
StaNdard mode
operatiNg SequeNce
Page 6 X30 Owner’s Handbook
The heating cycle will end once the 10 minutes have past OR the coolant temperature reaches
194°F (90°C) at the heaters outlet.
The PROHEAT then shuts the flame off and goes to “Cool down” (Purge).
6. COOL DOWN (Purge) – The air compressor and fuel pump shut off immediately. The blower
and coolant pump continue to run. After 3 minutes, the blower stops and the PROHEAT goes
to “Standby.”
7. STANDBY – The coolant pump circulates the coolant through the system until the temperature
drops to 150˚F (65˚C) at the heater outlet; then it will enter Precheck and repeat steps 2 to 6. The
PROHEAT will continue to repeat steps 2 to 5 until it is switched “off.”
8. SWITCH OFF – If PROHEAT is in Full Output, it will Cool Down (Purge) first, then shut “OFF”.
If PROHEAT is in Standby, it will shut “OFF” immediately.
When switched OFF, the Sleeper Fan (if equipped) output turns off.
When switched OFF, the Hour Meter (Auxiliary Output) will shut off.
Operating your PROHEAT
X30 Owner’s Handbook Page 7
Optional Sleeper Fan Operation
Today’s sleepers are designed for maximum comfort for the vehicle operator. Generally the units are
larger and have accessories that compete for battery power with auxiliary heaters. PROHEAT is a
cost-saving component by reducing fuel consumption and engine maintenance. Therefore, it should
be given priority over these accessories.
PROHEAT installation recommendations are designed to allow the operator to:
• Run the PROHEAT with the vehicle ignition key in the OFF position
• Set the desired sleeper ambient temperature using the dedicated Proheat thermostat
The vehicle operator’s responsibility is to ensure that:
• Coolant valves used in the heating system are open: These can be manually or electrically
operated (electrically operated valves must be opened before shutting the vehicle OFF)
• When operating the PROHEAT, power consuming accessories such as refrigerators, DVD’s, TV’s,
satellite receivers, heated mirrors, etc. are not used to ensure enough starting current for the engine
• Sleeper curtains are closed: The PROHEAT is designed to heat the sleeper and engine as efficiently
as possible – heating the cab, fuel tanks and batteries means longer run time which will require
more battery power
Notice
For more information on Sleeper Fan installation,
please refer to the Installation and Service manual
SL9211 at www.proheat.com
Page 8 X30 Owner’s Handbook
Up Arrow
Manual Mode
Solid Red Led = Heater Active
Flashing Red Led = Heater Fault
Timer Mode
Solid Green Led = Timer Active
Back Soft Key
Back (Default) Or No
Down Arrow
Select Soft Key
Select (Default), Set,
On, Off, Edit Or Yes
11:52AM
MON106F
STANDARD
M00:59T1 T2 T3
Toggle Switch – Timer – PFC
T-II Manual
Indicator Light
(Red)
Timer
Indicator Light
(Green)
timer
proheat FuNctioN coNtroller (pFc)
toggle Switch
X30 Owner’s Handbook Page 9
T-II
Timer Instructions
MANUAL button is used to turn the PROHEAT
On and Off when desired.
STEP 1 Press “MANUAL” to turn on the
PROHEAT (red light will go on and
the heater will operate indefinitely).
STEP 2 Press “MANUAL” again to turn Off
the heater (red light and the
PROHEAT will turn Off).
STEP 1 Press and Hold “TIMER” (green light
will turn on and “T1” will flash).
STEP 2 Press “ ” or “ ” to set time
STEP 3 Press “DAY” to advance the day.
STEP 4 Release “TIMER”. (green light and
“T1” will remain lit to activate timer).
STEP 1 Press and hold “CLOCK”
STEP 2 Press “ ” or “ ” to set time
STEP 3 Press “DAY” to advance the day.
STEP 4 Release “CLOCK”.
For complete Timer information, please refer
to the T-II Timer Installation and Operating
Instructions 958829 at www.proheat.com
Notice
maNual operatioN timed operatioN
SettiNg clock
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