Profire Energy PF3100 Series Manual de usuario

PF3100 SOFTWARE SETUP GUIDE

A WALKTHROUGH FOR COMMISSIONING

V1.3

Revised Nov 29, 2016

PF3100 SOFTWARE SETUP GUIDE 
 
 
 
©2016 Profire Energy Inc. –All rights reserved. No part of this publication 
may be reproduced, distributed, or transmitted in any form without the prior 
written permission of the publisher for reasons other than personal use 
V1.3 
Nov 29, 2016 
Page 1 
Table of Contents 
1Setup overview ........................................................................................................................................................................................................... 2 
1.1 Layout Overview............................................................................................................................................................................................. 2 
1.1.1 System Overview ...................................................................................................................................................................................... 2 
1.1.2 System Settings......................................................................................................................................................................................... 3 
1.1.3 Appliance Screen ...................................................................................................................................................................................... 3 
1.1.4 Appliance Settings .................................................................................................................................................................................... 3 
1.2 Setup Tips........................................................................................................................................................................................................ 4 
1.2.1 Multi-Controller Setup ............................................................................................................................................................................. 4 
1.2.2 Quick PID Adjustment .............................................................................................................................................................................. 4 
1.2.3 Setpoint Quick Adjust............................................................................................................................................................................... 5 
2FIRMWARE UPDATE.................................................................................................................................................................................................... 6 
3UI Settings.................................................................................................................................................................................................................... 7 
4APPLIANCE CONFIGURATION..................................................................................................................................................................................... 8 
4.1 Appliance wizard ............................................................................................................................................................................................ 8 
5TEMPERATURE CONFIGURATION .............................................................................................................................................................................. 9 
5.1 Temperature Wizard ...................................................................................................................................................................................... 9 
6IGNITION CONFIGURATION...................................................................................................................................................................................... 11 
6.1 Ignition wizard .............................................................................................................................................................................................. 11 
7IO EXPANSION CONFIGURATION ............................................................................................................................................................................. 12 
7.1 I/O Wizard..................................................................................................................................................................................................... 12 
7.1.1 Adding Inputs:......................................................................................................................................................................................... 12 
7.1.2 Allocating inputs to I/O modules:.......................................................................................................................................................... 13 
7.1.3 PID Setup................................................................................................................................................................................................. 13 
8Appliance & Controller settings ............................................................................................................................................................................... 15 
8.1 Purge Time and Timing ................................................................................................................................................................................ 15 
8.2 PID Setup for process control...................................................................................................................................................................... 15 
8.3 Cold Start Ramping....................................................................................................................................................................................... 15 
8.4 Proof of Closure............................................................................................................................................................................................ 16 
8.5 Main permissive ........................................................................................................................................................................................... 16 
8.6 Fuel Pressure Input....................................................................................................................................................................................... 16 
8.7 Tank level input ............................................................................................................................................................................................ 17 
8.8 Valve setup.................................................................................................................................................................................................... 17 
8.9 Status contact Control ................................................................................................................................................................................. 18 
8.10 Minimum controllers running ..................................................................................................................................................................... 18 
8.11 System voltage.............................................................................................................................................................................................. 18 
8.12 System restarts............................................................................................................................................................................................. 19 
9Backup Settings ......................................................................................................................................................................................................... 20 
10 Restore Settings ........................................................................................................................................................................................................ 21 
11 Document Revision History...................................................................................................................................................................................... 22 
 

PF3100 SOFTWARE SETUP GUIDE

may be reproduced, distributed, or transmitted in any form without the prior

written permission of the publisher for reasons other than personal use

V1.3

Nov 29, 2016

Page 2

1Setup overview

The following document outlines key software items to configure for an initial system commissioning. It is

recommended to work through the software setup in the order shown below.

If the system has previously been commissioned, then it is recommended to backup settings before making any

changes or updating the firmware.

1.1 Layout Overview

1.1.1 System Overview

The system overview screen is the top level view of the user interface. It is the first screen that appears during

power up. This screen displays all appliances serviced from the user interface. From here you can access the

System Settings and each individual Appliance. In the image below the appliances are shown as Heater 1 and a

Combustor.

PF3100 SOFTWARE SETUP GUIDE

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1.1.2 System Settings

The system settings screen is accessed from the System overview screen. From here you can configure and access

the following items:

Item

Used for:

Appliance Wizard

Configuring appliances and allocating controllers to them.

Temperature Wizard

Configuring temperature inputs for process control including setpoints and allocating

temperature modules.

Ignition Wizard

Configuring ignition settings and allocating ignition modules.

I/O Wizard

Allocation of I/O Expansion Modules and configuration of settings.

Swap Wizard

A tool to assist with replacing hardware on site, such as temperature and ignition modules.

Reset to Defaults

A tool to reset the settings of controllers in appliances.

UI Settings

General configuration of UI Display settings, including Sleep timeout and units.

Settings Backup

A tool to backup configured settings to a USB drive.

Settings Restore

A tool to restore configuration settings from a USB drive.

Firmware Update

A tool to update the firmware of all connected modules in the system.

About Screen

Information on the firmware and build version of the system. This dialog also includes license

and copyright information.

1.1.3 Appliance Screen

This is the primary status screen for each appliance. It will display all key information such as process

temperatures, setpoints, control outputs such as firing rate and inputs such as tank level and fuel pressure.

The appliance settings are accessed from here.

1.1.4 Appliance Settings

The Appliance settings can be accessed from the Appliance screen. These are the primary configuration settings for

all controllers in the appliance and the appliance as a whole. Some of these settings are identical to ones found in

the temperature and ignition wizard and may be configured in either place.

PF3100 SOFTWARE SETUP GUIDE

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1.2 Setup Tips

1.2.1 Multi-Controller Setup

In many of the settings screens the multi-button can be used to open a dialog to independently adjust the setting

independently for each controller in the appliance.

When a setting is highlighted press the Multi-Button to open the Multi-Dialog. An example is shown below:

A. Link Settings is on. All of the settings are identical for all controllers in the appliance.

B. Link Settings is off. Settings may be individually adjusted for each controller.

1.2.2 Quick PID Adjustment

The BMS and I/O Expansion PID may be adjusted while the system is running for easy system tuning. They can be

accessed here:

The BMS PID is used for primary process control. The output is located on the BMS board.

The I/O expansion module PID operates only when the BMS is in a run state and can control any generic

peripherals for the system. The output is located on the I/O expansion board.

PF3100 SOFTWARE SETUP GUIDE

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1.2.3 Setpoint Quick Adjust

From the System Overview or Appliance screen the primary process temperature may be adjusted in small

increments. Press the Multi-Button when on one of these screens to open up the quick adjust dialog as shown

below.

In this example we increased the process setpoint by 2.0 F. All other setpoints scale together, but are limited on

the top end by the High Temp Setpoint and on the low end by the Low Temp SP.

PF3100 SOFTWARE SETUP GUIDE

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2FIRMWARE UPDATE

Anytime a system is first commissioned or a new/replacement module is added a firmware update should be

performed. The user interface, all controllers and modules must have the same firmware bundle in order for them

to communicate.

A copy of the firmware required for your system can be provided by Profire.

1. Copy the firmware bundle onto a USB stick.

2. Place the USB stick into the PF3100 User Interface (USB port is located inside the enclosure on the UI

card).

3. Open the Update Firmware Dialog:

4. Select the firmware bundle from the Dialog.

5. Wait for all hardware to show up on the connected modules screen.

6. After all hardware has shown up, select Accept to begin the firmware update process.

7. When complete the Update report will show all of the successfully updated targets (shown in green). If

some targets fail to update (shown in red) re-run the firmware update process.

8. The user interface will automatically firmware update after the modules have been updated.

9. Restore the settings from before the firmware update or re-commission the system.

10. A power cycle is recommended after the firmware update process.

PF3100 SOFTWARE SETUP GUIDE

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3UI Settings

Set the following to the preferred units.

Setting

Used for:

Temperature units

All system temperatures, including process temperature and PID control.

Pressure units

Used for fuel pressure input.

Volume units

Used for level input.

PF3100 SOFTWARE SETUP GUIDE

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written permission of the publisher for reasons other than personal use

V1.3

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4APPLIANCE CONFIGURATION

4.1 Appliance wizard

The appliance wizard allows you to create and modify appliances in the system.

1. Start by adding an appliance and naming it appropriately.

2. More than one appliance may be added to match the application.

3. Assign the controllers used for the appliance to the appliance by selecting the controller.

4. Name the controller after what it will be used for or where it will be located. For example: “East Burner”,

“West Burner”, “Burner 1”.

5. In the review tab, apply the changes to save them.

PF3100 SOFTWARE SETUP GUIDE

may be reproduced, distributed, or transmitted in any form without the prior

written permission of the publisher for reasons other than personal use

V1.3

Nov 29, 2016

Page 9

5TEMPERATURE CONFIGURATION

5.1 Temperature Wizard

The temperature wizard allows you to set up and allocate different temperature inputs for the system.

1. Start by selecting the Appliance you would like to configure. Only one appliance can be configured at a

time.

2. A primary process must always be configured in order for the system to operate. Additional inputs may be

added as needed. A description of the input types is provided below.

3. Make sure to uniquely name the temperature inputs. This can be done by selecting the temperature input

name, a keyboard will pop up to edit the data.

4. Change the appliance shutdown for the input according to the needs of the application. An input with the

shutdown enabled will prompt an appliance level alarm if lost from a controller.

5. The input can be selected as a single or dual input. This should match the type of thermocouple

connection used.

6. Under the assign inputs tab, the temperature inputs previously created may now be allocated to the

installed temperature module hardware. It’s important to have the temperature modules plugged in and

communicating or else they will not show up in the wizard. If you are missing a module from the list –

check its PFRN connection.

7. Match up the temperature module hardware inputs to the temperatures connected to them. Each

module has a MAC address on it, this is shown in the temperature wizard to identify the unit.

8. The setpoints may now be adjusted for the application.

9. Low fire must be enabled if using PID control.

Temperature input configuration

Settings

Function

Name

A unique identifier for each temperature input.

Mode

Primary Process

This is the minimum temperature input required for the system to operate.

Temperature will be satisfied if the primary setpoint is achieved. Often this

will be something like tank temperature.

Aux Process

The input is used as an additional secondary process. This is controlled in

conjunction with the primary process. Temperature will be satisfied if the

primary setpoint or secondary process setpoint is achieved. Often this will

be something like outlet temperature.

High Temp ESD

The input is used as a high temperature shutdown only. Often this will be

something like stack temperature.

Display Only

The temperature will only be displayed; it has no effect on system

operation.

Disabled

The input may be disabled if it is temporarily not required or if a

temperature module is undergoing service.

Appliance Shutdown

Enabled

Disabled

Input Type

Single

Only one thermocouple or RTD input is used.

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