Proceq PaperSchmidt Manual de usuario

... more than 50 years of know-how you can measure!

Made in Switzerland

Operating Instructions

Paper Roll Hardness Tester

Operating Instructions

1. Getting Started 3

2. Safety and Liability 4

2.1 General Information 4

2.2 Liability 4

2.3 Safety Instructions 4

2.4 Correct Usage 4

3. Real Tests 5

3.1 Preparation 6

3.2 Deﬁne a Roll ID for the Test Series 6

3.3 Measure the Roll Hardness Proﬁle 7

3.4 Terminate the Series and review 7

3.5 Entering a Roll ID manually 8

3.6 Accept or modify limits 8

3.7 Review list 9

4. Technical Speciﬁcations 9

5 Part Numbers and Accessories 10

5.1 Units 10

5.2 Parts and Accessories 10

6. Maintenance and Support 10

6.1 Self test function 10

6.2 Checking the calibration on the anvil 10

6.3 Support Concept 10

6.4 Standard Warranty and Extended Warranty 10

7 Paperlink Software 11

7.1 Starting Paperlink 11

7.2 Viewing the data 11

7.3 Adjusting the max/min settings 13

7.4 Adjusting the date and time 13

7.5 Exporting data 13

7.6 Deleting and restoring data 14

7.7 Further Functions 14

7.8 Pre-deﬁne Roll IDs 15

7.9 Technical Information Paperlink software 15

1. Getting Started

Note: First time user: Complete the tutorial OR see a demo by a qualiﬁed Proceq

representative. If you only need to do simple measurements, please go to chapter

3.3.

Charging the PaperSchmidt

The PaperSchmidt uses a built-in Lithium Polymer accumulator. In case of a low battery alert, you

can still record approximately 100 to 200 impacts. When the display indicates a low battery, connect

the PaperSchmidt to the charger or to a PC. Approximately 90 minutes of charging will bring your

PaperSchmidt to its full capacity. The PaperSchmidt can be recharged at any time.

Power ON

Press the SELECT button to power on.

Plunger USB port LC Display SELECT button

Check the calibration of the hammer

Perform a calibration check on your hammer as described in chapter 6.

Congratulations! Your new PaperSchmidt is fully operational and you can now continue with your

measurements.

Performing a reset

In case a reset is required, this can be done by performing an impact with the select button

pressed.

Note: This will remove any lower and upper limits that may have been set.

Note: Should your instrument be fully discharged, start with a reset after recharging.

Power OFF

The PaperSchmidt will shut down automatically after 5 minutes of inactivity.

Standards and Regulations Applied

The following standard has been applied in the PaperSchmidt.

TAPPI T 834 om-07 (Determination of containerboard roll hardness)

The following recommendation has been taken into consideration in the PaperSchmidt.

TAPPI TIP 1004-01 (TAPPI Roll Number for inventory/tracking systems and bar codes)

This standard recommends a 12 digit roll number. The PaperSchmidt is able to accept roll identiﬁer

names (Roll IDs) in this format.

2. Safety and Liability

2.1 General Information

This manual contains important information on the safety, use and maintenance of the PaperSchmidt.

Read through the manual carefully before the ﬁrst use of the instrument. Keep the manual in a safe

place for future reference.

2.2 Liability

Our “General Terms and Conditions of Sales and Delivery” apply in all cases. Warranty and liability

claims arising from personal injury and damage to property cannot be upheld if they are due to one

or more of the following causes:

Failure to use the instrument in accordance with its designated use as described in this manual.•

Incorrect performance check for operation and maintenance of the instrument and its compo-•

nents.

Failure to adhere to the sections of the manual dealing with the performance check, operation•

and maintenance of the instrument and its components.

Unauthorised modiﬁcations to the instrument and its components.•

Serious damage resulting from the effects of foreign bodies, accidents, vandalism and force•

majeure.

All information contained in this documentation is presented in good faith and believed to be correct.

Proceq SA makes no warranties and excludes all liability as to the completeness and/or accuracy of

the information.

2.3 Safety Instructions

The equipment is not allowed to be operated by children or anyone under the inﬂuence of alcohol,

drugs or pharmaceutical preparations. Anyone who is not familiar with this manual must be super-

vised when using the equipment.

Carry out the stipulated maintenance properly and at the correct time.•

Following completion of the maintenance tasks, perform a functional check.•

2.4 Correct Usage

The instrument is only to be used to determine the roll hardness proﬁle of paper and ﬁlm rolls.•

Replace faulty components only with original replacement parts from Proceq.•

Accessories should only be installed or connected to the instrument if they are expressly autho-•

rized by Proceq. If other accessories are installed or connected to the instrument then Proceq will

accept no liability and the product guarantee is forfeit.

3. Real Tests

3.6 Accept or modify limits

C omplete G etting S tarted

7.8 Pre-define R oll IDs in

P aperlink and download to

hammer

Method 1: P erform an

impact (Roll ID = Counter)

Method 2: Manually

enter R oll ID

Method 3: S elect a pre-

defined R oll ID

3.3 Meas ure the Roll Hardness Profile

3.4 T erminate the Series and review

3.1 Preparation

3.2 Define a R oll ID for the Tes t Series

3.1 Preparation

If desired, deﬁne Roll IDs for the paper rolls under test using Paperlink and download these onto the

PaperSchmidt (See 7.8)

3.2 Deﬁne a Roll ID for the Test Series

The data list is the starting point for a new test series. Navigate within the data list by rolling the Pa-

perSchmidt either away from you or towards you.

There are 3 methods to deﬁne a Roll ID for a new test series.

Method 1 – Perform an impact

It is not necessary to deﬁne a speciﬁc Roll ID. Simply begin a measurement series by performing an

impact directly from the data list. Whatever upper/lower limits were previously set will be adopted

automatically for this series. In this case the actual 4-digit value of the internal impact counter is used

as a Roll ID and will appear in the review list once the series has been terminated.

Roll ID = Counter

Method 2 – Manual entry of the Roll ID

Method 3 – Select a pre-deﬁned Roll ID

Note: A single pre-deﬁned name can be used for a whole batch of rolls. In this case,

each time you move on to the next roll, select the same name again from the review

list and the device will increase an index which is used to identify that particular roll

in the list.

Scroll to “NEW” and press the SELECT button.

Enter the Roll ID on the PaperSchmidt (see 3.5)

Accept or modify the upper/lower limits (see 3.6)

and begin measuring the roll hardness proﬁle.

Scroll to the desired pre-deﬁned Roll ID in the up-

per section of the data list and press the SELECT

button.

Accept or modify the upper/lower limits (see 3.6)

and begin measuring the roll hardness proﬁle.

The upper section contains empty series with

pre-deﬁned Roll IDs.

The lower section contains completed series

which can be reviewed.

3.3 Measure the Roll Hardness Proﬁle

Each factory has its own recommendations for measuring the roll hardness. However, the method

is very similar in all cases and some general principles can be applied. Begin at one end of the roll,

not too close to the edge. To carry out an impact, place the hammer perpendicular to the paper roll.

Push the hammer against the surface of the roll at a moderate speed until the impact is triggered. (For

best results, impact at the same angle and apply the same pressure for each reading.) Repeat this

procedure at a regular spacing to obtain a proﬁle across the entire roll.

“TIP” the plunger to display the running proﬁle. The mini-

mum and maximum measured values are displayed on

the right. (TIP = Slightly depress the plunger, but not far

enough to impact.)

The rebound value is displayed on the screen after each

impact along with the number of impacts in the current

series. (A series may contain up to 99 impacts.)

Pressing the SELECT button gives you the option of ter-

minating a series (SUM icon) or deleting the last impact

if it was an obvious outlier (Dustbin icon). Scroll to the

desired icon and press the SELECT button again.

A conﬁrmation screen prevents terminating a series pre-

maturely. Use cancel (X-symbol) or conﬁrm (tick-symbol).

If an outlier is deleted, the display returns to the previous

value and the series counter is reduced by one.

3.4 Terminate the Series and review

At the end of the roll, terminate the series by pressing the SELECT button. Then press on the “Sum”

icon as shown above and conﬁrm the action. This will take you to the statistics screen where you can

review all of the signiﬁcant data for the test series.

Mean R value Standard deviation

Range (Max-Min) No. of impacts

Tilt the PaperSchmidt to show the roll hardness proﬁle. The screen can show a roll hardness proﬁle

of up to 50 impacts. However, a single series may contain up to 99 impacts for very large rolls. To see

beyond the 50 impacts simply TILT the PaperSchmidt to show the impacts to the right. A marker on

the scale at the bottom of the proﬁle shows the “50th” impact position on both screens.

50th impact 50th impact

Exit the summary display mode by pressing the SELECT button if you want to enter or select a new

roll ID. Simply proceed to a next measurement series if you don’t use speciﬁc roll IDs.

3.5 Entering a Roll ID manually

Having selected “NEW” from the data list, the user may deﬁne a Roll ID for the test series manually.

The Roll ID can be up to 12 characters long. The screen begins with the last Roll ID that was entered,

or with the impact counter value following a reset.

TILT to scroll to the character you wish to change and press the SELECT button to access the•

character select screen.

ROLL and TILT to the desired character and press the SELECT button to set it.•

Repeat this procedure to enter the complete Roll ID.•

Scroll to the “ENTER” symbol at the far right of the Roll ID and press the SELECT button.•

Deleting a character

TILT to scroll to the character you wish to delete and press the SELECT button to access the•

character select screen.

TILT to the delete symbol and press the SELECT button. (See below)•

The character is deleted. Any characters to the right of the character deleted will shift left.•

3.6 Accept or modify limits

This function is a rapid way to check if the roll hardness proﬁle is within a pre-deﬁned tolerance.

After selecting a pre-deﬁned Roll ID or after entering a Roll ID manually, the actual upper and lower

limit values are displayed, e.g. 28R is the lower limit, 56R is the upper limit.

TILT to adjust the value and press SELECT.

(It may also be blank if you were previously working with no limits. To work without limits, adjust them

to 0R resp. 100R.) To accept the limits displayed press the SELECT button. To modify the limit values,

scroll the cursor to the limit you wish to change and press SELECT.

Note: If the lower limit is higher than the upper limit, they will be reversed automati-

cally

The cursor position is shown inverted.

The screen can show up to 10 characters.

Arrows at the bottom indicate if there is more to the left or

right.

The character select screen is arranged in 3 rows to

allow the user to locate the desired characters quickly.

The character select screen has a special symbol (high-

lighted), that allows the user to delete the selected charac-

ter from the Roll ID

Display warnings

3.7 Review list

A previous series can be reviewed directly from the data list. The lower portion of the data list shows

the last 20 completed measurement series identiﬁed by name.

This symbol identiﬁes a ﬁle which contains data.

Scroll to the series you wish to review and press the select button. You are given the option to look at

the summary data or to delete the series. If you choose to delete the series, the conﬁrmation window

will be displayed.

If you wish to look at the summary data, you will be taken

directly to the statistics screen. (See 3.4)

Note: Only the last 20 completed measurement series can be reviewed in the data

list. The PaperSchmidt stores many more. The remaining series can only be seen

once the data has been put into Paperlink.

4. Technical Speciﬁcations

Mechanical Data

Impact energy 0.735 Nm

Hammer mass 115 g

Spring constant 0.262 N/mm

Spring extension 75 mm

Dimensions of housing 55 x 55 x 250 mm (340 mm to tip of plunger)

Dimensions (plunger visible part) 105 x ø15 mm (radius of spherical tip 25mm)

Weight 570 g

Memory Data

No. of impacts in a series Maximum 99

No. of series names 50 series names. Each name can be up to 12 characters long.

Memory capacity Dependent on length of test series, Example 1: 401 series with 10

values per series, Example 2: 246 series with 20 values per series

Electrical Data

Display 17 x 71 pixel, graphic

Power consumption ~13 mA measuring, ~4 mA set-up and review, ~0.02 mA idle

Accumulator duty > 5000 impacts between charges

Charger connection USB type B (5V, 100 mA)

Accumulator capacity ~150 mAh

Environmental conditions

Operating temperature 0 to 50°C

Storage temperature -10 to 70°C

When carrying out a measurement (See 3.3) the display

will give a warning if any of the limits are exceeded. In

this example, the limit sign next to the R indicates that the

lower limit has been exceeded. If the upper limit has been

exceeded, the arrow points upwards.

In the roll proﬁle view (after TIP function and in the sum-

mary view), impacts which exceed the limits will blink.

5 Part Numbers and Accessories

5.1 Units

Part No. Description

342 10 000 PaperSchmidt consisting of battery charger with USB-cable, CD with Paperlink

software, carrying strap, documentation, carrying bag

5.2 Parts and Accessories

341 10 113 Cover for USB port

342 10 310 Plunger complete with plunger spring

342 10 400 Testing Anvil PaperSchmidt

341 80 105 Carrying bag

351 90 018 USB cable 1.8m

341 80 112 USB charger, global

341 80 203 Carrying strap (loop)

Please contact your Proceq business unit or authorized service centre for pricing and availability.

6. Maintenance and Support

6.1 Self test function

The PaperSchmidt performs a number of self checks and gives an alert when there is a problem.

These three alerts show the

battery status:

Low battery, Battery full,

Battery charging

Low impact energy: The impact

spring is out of tolerance and should

be replaced. It is recommended to

return the PaperSchmidt to an au-

thorized service centre.

6.2 Checking the calibration on the anvil

The PaperSchmidt checks for correct impact energy with each and every impact. Nevertheless, it is

recommended to check the calibration on a regular basis.

Perform a series of 10 impacts on the anvil (Proceq Part Nr. 342 10 400)•

Check that the average R-value lies within the tolerance shown on the label.•

If it is out of tolerance, it should be returned to an authorized service centre for recalibration.•

The EURO anvil p/n 310 09 040 can also be used.

6.3 Support Concept

Proceq is committed to providing a complete support service for this instrument by means of our

global service and support facilities. It is recommended that the user register the product on www.

proceq.com to obtain the latest on available updates and other valuable information.

6.4 Standard Warranty and Extended Warranty

The standard warranty covers the electronic portion of the instrument for 24 months and the me-

chanical portion of the instrument for 6 months. An extended warranty for one, two or three years for

the electronic portion of the instrument may be purchased up to 90 days of date of purchase.

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