Pro Spot PR-3 AUTO Manual de usuario

Instruction Manual

Version 2.0

PR-3 AUTO

Pro Spot training and services

Pro Spot Distributors and Sub-Distributors are carefully se-

lected and are well trained in the collision repair industry. We offer

technical and service education at our world wide training facilities at

regular intervals so your local distributor will always be up to date and

able to pass on the latest in spot welding technology to our custom-

ers.

Customer service is an important part of any investment and

our distributors and sub-distributors will be there to support your

technical and service needs. We have a great customer service re-

cord, we tend to keep it that way.

About Pro Spot

Pro Spot International, Inc. U.S.A.

www.prospot.com

5932 Sea Otter Pl.

Carlsbad, CA 92010

Phone: +1 760-407-1414

Toll free (US only): 877- PRO SPOT

Fax: 760-407-1421

E-Mail: [email protected]

Contact Information

Pro Spot is certified by CASE and a member of the ICAR Industry Training Alliance

Pro Spot International, Inc., based in Carlsbad, California, manufactures resistance spot welding equipment spe-

cializing in applications for the collision repair industry. The company began in 1986. The company owns and manages

an on site machine shop, research & development department, a fabrication facility and production lines for the various

welders

Pro Spot International exports its products worldwide, export sales are managed through our headquarter office.

The company owns numerous patents for our ingenious application tools, machines, and procedures.

For Instructional Videos:

TABLE OF CONTENTS

Installation Requirements............................4

Warning .........................................4

Product Information and Function .....................4

PR-3 Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Part List .........................................5

Weld-on Ground ...................................5

Manual Mode | Auto Mode ...........................6

Spot Hammer Welding | Washer Welding | Shrinking ......7

Stretching | Moulding Clip Rivets | Stitch Welding .........8

Welding of Threaded Studs and Nuts...................9

Weld-on Pull Assembly..............................10

Pull Key Welding ..................................11

Troubleshooting Guide ..............................12

NOTES ..........................................13

Need Description/Step by Step

SA-0157

Need Description.

WELDING-ON GROUND Auto Or Manual

MANUAL TRIGGER MODE

PR-3 Parts List

PR-3 Assembly Instructions

• When the Manual Mode gun assembly is used, the operator

has control of when to weld by pulling the trigger.

• Typically used with large slide hammer and heavier pulls.

• Used when stretching with carbon rod or stitch welding.

• When the Auto Mode gun assembly is used, the welder delays

for one second and welds automatically. Ground and weld tip

needs to be on clean/bare metal.

• Can be used with either Auto or Manual Guns attached. (When

the manual gun is used in Auto Mode, the trigger does not

function and machine welds after the 1 second delay.)

• Typically used for small or quick pulling applications.

1. Push in and twist main weld cable clockwise to lock in place.

2. Connect command/trigger cable by pushing in and turning the lock ring.

3. Move the Trigger Mode switch to Manual, located on the front panel.

1. Push in and twist main weld cable.

2. Move the Trigger Mode switch to Auto, located on the front panel.

Manual Mode

Auto Mode

CLP-70

1. Attach the Spot hammer (CLP-70) to the cable adapter.

2. Set the welder controls according to the menu.

This is an average setting. If more or less heat is

required, adjust accordingly.

This easy-to-use dent pulling system is much faster than any other method on the market.

Simply weld on the slide hammer to the area to be pulled, immediately start to hammer the

dent out and twist clockwise to release the hammer from the sheet metal. Each welding tip

lasts for more than 1000 welds, then simply replace it.

SPOT HAMMER WELDING

For Quick Dent Pulling Auto Or Manual

MANUAL TRIGGER MODE

PS-840

This feature, using washers for dent pulling, increases

flexibility and speed. Since the washers can be used over

again, it will also save you material costs.

1. Set the welder controls according to the menu. This is an average setting, adjust the

current knob if more or less heat is desired.

2. Attach the adapter electrode (PS-840) to the cable adapter.

3. Grind the sheet metal clean where the washer is to be welded.

4. Insert a washer into the slot or hold in the adapter, and place it against the metal

Push the trigger.

5. Use slide hammer with hook (CLP-72) to pull, twist the washer to release.

WASHER WELDING

For Dent Pulling Auto Or Manual

MANUAL TRIGGER MODE

1. Set the welder controls according to the menu. This is an average setting, adjust the

current knob if more or less heat is desired.

2. Attach the shrinking electrode (PS-860) to the cable adapter.

3. Grind the sheet metal clean where you will be shrinking.

4. Place and push the electrode to the sheet metal. Push the trigger.

5. Compressed air can be applied to the work area to cool the metal, and to enhance

shrinking performace.

PS-870

This function is excellent for shrinking any kind of high

spot and can be used with a wet rag or compressed air

to enhance the shrinking performance.

SHRINKING

With Copper Tip Auto Or Manual

Back of Rivet Electrode

MANUAL TRIGGER MODE

1. Set the welder controls according to the menu. This is an average setting, adjust the

current knob if more or less heat is desired.

2. Attach the carbon rod (CLT-29) to the cable adapter.

3. Grind the sheet metal clean where you will be stretching.

4. Place and push the electrode to the sheet metal. Push the trigger.

5. Compressed air can be applied to the work area to cool the metal, and to enhance

stretching performance.

CLT-29

This function is excellent for stretching sheet metal. Here

you can control the heat very accurately. Use a wet rag or

compressed air to enhance the stretching performance.

STRETCHING

of Sheet Metal With Carbon Rod

MANUAL TRIGGER MODE

Manual

1. Set the welder controls according to the menu. This is an average setting, adjust the

current knob if more or less heat is desired.

2. TURN THE INTERMITTENT SWITCH ON THE FRONT PANEL TO “ON” (to engage

intermittent output).

3. Attach the stitch electrode (CLT-33) to the cable adapter.

4. Grind the sheet metal clean at the welding area. 3 sides must be clean.

5. Place and push electrode to the sheet metal edge. Push the tirgger. As the current starts

pulsating begin rolling the blade. The intermittent speed can be adjusted by turning the

timer knob. (For best results use 24 guage stainless sheet metal.)

NOT RECOMMENDED FOR STRUCTURAL REPAIR

CLT-33

Stitch Welding makes it possible to perform a seam type

weld by simply rolling the blade on top of the edge of sheet

metal. The welder will send an intermittent current output.

Excellent for patching holes, rust repair, etc.

STITCH WELDING Manual

MANUAL TRIGGER MODE

1. Set the welder controls according to the menu. This is an average setting, adjust the

current knob if more or less heat is desired.

2. Attach an adapter electrode (PS-800) to the cable adapter.

3. Grind the sheet metal clean at the welding area.

4. Insert a rivet (PS-1204) into the adapter electrode, place it against the sheet metal and

push the trigger.

PS-870

This function will weld on factory type clips for the window

moulding. The clips that hold the moulding do not come on

the replacement parts. Simply insert the rivet into the

adapter and weld it in place. Quick and easy.

WELDING OF

MOULDING CLIP RIVETS Auto Or Manual

MANUAL TRIGGER MODE

1. Set the welder controls according to the menu. This is an average setting, adjust the

current knob if more or less heat is desired.

2. Attach the stud adapter electrode (PS-830) to the cable adapter.

3. Grind the sheet metal clean at the welding area.

4. Insert a desired stud into the adapter electrode, place it against the sheet metal and

push the trigger.

CLT-820, CLT-830

This function will weld threaded studs and nuts M6x20 and

M5x12 on to sheet metal. Many of today’s vehicles come with

studs and nuts to hold interior panels, tail lights, door mouldings,

etc., although they are not attached to the replacement parts.

WELDING OF

THREADED STUDS AND NUTS Auto Or Manual

MANUAL TRIGGER MODE

SA-0151 : 9” Weld-on Shaft

SA-0152 : 16” Weld-on Shaft

SA-0153 : 21” Weld-on Shaft

WELD-ON PULL ASSEMBLY

For Use With Pro Pull

MANUAL TRIGGER MODE

1. Set the welder controls according to the menu. This is an average setting, adjust the

current knob if more or less heat is desired.

2. Attach the desired quick pull shaft to the Auto gun.

3. Attach the appropriate adapter (1 of 3 plates, or single pull legs).

4. Slide shaft through the Pro Pull.

5. Contact tip will weld to the panel after one second delay.

6. Pull the handle on the Pro Pull to remove the dent.

7. Twist the handle to remove the tip from the panel.

Use the 21” Weld-on shaft with the pull bar for pulling a crease or a larger repair.

The pull bar provides stability when moving in a line. Open area is good to

hold pressure on the pull and using a hammer to work the area.

Use the 16” Weld-on shaft with the single pull stand on medium sized repairs.

Adjustable legs on the stand will allow for hammer access to work the area, or

to close in to isolate the repair area.

Use the 9” Weld-on shaft with the Pro Pull for small repairs. The three different

sized plates are easily changed to isolate the size of the dent being pulled.

The Quick Pull weld-on shafts are typically used for small and

quick pulls. The three different length shafts and options give

the user flexibility based on the type of repair.

Auto

+ +

Tabla de contenidos

Otros manuales de Sistema de soldadura de Pro Spot

Pro Spot

Pro Spot IONSTAR 14883 Manual de usuario

Pro Spot

Pro Spot i4s Manual de usuario

Pro Spot

Pro Spot SP-5 Manual de usuario

Pro Spot

Pro Spot PR-2000 Manual de usuario

Pro Spot

Pro Spot i4 Manual de usuario

Pro Spot

Pro Spot SP-5 DP Manual de usuario

Pro Spot

Pro Spot Hybrid Series Guía de inicio rápido

Pro Spot

Pro Spot i4s Manual de usuario

Pro Spot

Pro Spot PR-155 Manual de usuario

Pro Spot

Pro Spot PHS-101 Manual de usuario

Pro Spot

Pro Spot PR-111 Manual de usuario

Pro Spot

Pro Spot SP-2 Manual de usuario

Pro Spot

Pro Spot AL-5 Manual de usuario

Pro Spot

Pro Spot i5 Manual de usuario

Pro Spot

Pro Spot PR-1.6 Manual de usuario

Pro Spot

Pro Spot PR-8 Manual de usuario

Pro Spot

Pro Spot PR-205 Manual de usuario

Pro Spot

Pro Spot NP-3 Manual de usuario

Pro Spot

Pro Spot AL-5 Manual de usuario

Pro Spot

Pro Spot PHS-101 Manual de usuario

Pro Spot

Pro Spot SP-5.3 Manual de usuario

Manuales populares de Sistema de soldadura de otras marcas

Berner

Berner PLASMACUT 54 Manual de usuario

Forney

Forney 210 Manual de usuario

Thermal Arc

Thermal Arc 400S Manual de usuario

Lincoln Electric

Lincoln Electric HANDYMIG 170I Manual de usuario

GYS

GYS PROTIG 201 AC/DC Manual de usuario

TAFA

TAFA 30*8B35 Manual de usuario

Lincoln Electric

Lincoln Electric INVERTEC V350-PRO CE Manual de usuario

ESAB

ESAB Buddy Arc 145 Manual de usuario

CIGWELD

CIGWELD 636804 Guía rápida

Red-D-Arc

Red-D-Arc DC-400 Manual de usuario

Hobart Welding Products

Hobart Welding Products Spool Gun DP 3035-10 Manual de usuario

Elettro

Elettro HI-MIG 3000 SYNERGIC Manual de usuario

WIA

WIA Weldmatic 270 CP132-2 Manual de usuario

Sonics

Sonics H520T Manual de usuario

Miller

Miller Big Blue 400D Manual de usuario

NewArc

NewArc RT2000 Guía de inicio rápido

Hypertherm

Hypertherm powermax1000 Manual de usuario

Lincoln Electric

Lincoln Electric POWER WAVE I400 Manual de usuario