Pro Spot NP-3 Manual de usuario

Instruction Manual

MNL-NP-3-1.4

NP-3

Nitrogen

plastic welder

5932 Sea Otter Place

Pro Spot International, Inc.

Carlsbad, CA 92010

Toll Free: (877) PRO SPOT

Phone: +1 (760) 407-1414

Fax: (760) 407-1421

E-mail: [email protected]om

Web: www.prospot.com

Pro Spot Training and Services

About Pro Spot

Pro Spot International specializes in quality welding and repair products for the collision repair industry. Pro

Spot owns three patents for special welding equipment and applications, and works with the largest auto

manufacturers in the world. Pro Spot is a proud 'MADE IN THE USA' manufacturer in Carlsbad, CA. The turnkey

facility includes Design, Engineering, Machine and Sheet Metal Shops, Powder Coating, Assembly, Training and

Customer Support. The Pro Spot equipment line includes resistance spot welders, aluminum & steel dent

repair systems, pulse MIG welders, rivet guns and tools, dust-free sanding systems, fume extraction and more.

Pro Spot provides on-going training to all of our distributors and their

technicians, therefore, all owners of Pro Spot products receive complete

training rst hand. Pro Spot has two ASE certied training programs that

are I-CAR alliance approved. Pro Spot has a fully equipped training

facility at their Headquarters in Carlsbad, CA for groups to come in and

train on all products. To stay up-to-date, Pro Spot oers their unique

My.prospot.com which includes interactive training courses for shops

and technicians to access online.

Pro Spot is constantly striving to improve. Whether that means design-

ing innovative equipment, implementing cutting edge technical

support or further improving their already extensive training programs,

Pro Spot is always looking for ways to better our customer's experiences.

http://my.prospot.com

Technical Support Training Documents

Pro Spot wants to personalize your experience.

Come to my.prospot.com and register today! Gain access to exclusive product demonstration

videos, training, important product documents, and more. My Pro Spot is a site just for you with an

easy to use interface that is custom tailored based on the products you own. This means quicker

troubleshooting solutions with less hassle. My Pro Spot is constantly evolving, and we have more

exciting features to come.

http://my.prospot.com is where you’ll find updates on new related products and features so be

sure to come check it out.

Table of Contents

1. Cart Assembly Instructions ..................................................................................................

2. Safety .............................................................................................................................................

3. System Setup ...........................................................................................................................

4. User Interface Setup .............................................................................................................

5. Basic Welding Instructions

Identifying The Material .................................................................................................

Preparing The Surface .....................................................................................................

Aligning The Damage .....................................................................................................

Nitrogen Plastic Welding ...............................................................................................

6. Advanced Gun Settings .......................................................................................................

7. Smoothing Iron Setup ..........................................................................................................

8. Appendix ...................................................................................................................................

9. Notes ............................................................................................................................................

12 10

3031 33

90-0530 : HANDLE BRACKET

N-33 : M4 HEX NUT

S-266 : 1/4-20 X 3/4 PHMS

22 90-0243 : CABLE HOOK 1

90-0199 : GUN HOOK

M-88 : TANK CHAIN, 27.5” (NOT SHOWN)

90-0551 : UPPER SHELF

90-0571 : UNIVERSAL CART AXLE

90-0513 : BOTTOM TRAY, SHORT

90-0517 : BOTTLE BRACKET

90-0572 : 4 X 10 TOOL BOARD

52-3211 : LICENSE PLATE NUT

S-1212 : #12 X 1/2 PHSMS

90-0611 : BACK SIDE, NON-COMBI

90-0557 : BOTTLE BRACE 1

90-0558 : BOTTLE BRACE 2

90-0605 : TANK TROLLEY

ITEM NO.

DESCRIPTION

QTY.

90-0508 : TOP SHELF

90-0509 : CART SIDE 1

51-0008 : SLIDE RAIL (SET)

90-0511 : DRAWER

61-0003 : 6” SOLID WHEEL

W-82 : 1/2” FLAT WASHER

SR-07 : 1/2” EXTERNAL SNAP RING

P2-09 : 2” SWIVEL CASTER

P-05 : 1/4-20 U-BOLT

W-20 : 1/4” LOCK WASHER

90-0515 : 1 DRAWER BRACKET

N-06 : 1/4-20 HEX NUT

S-209 : M5 X 10 PHMS

S-43 : M6 X 10 PHMS

S-97 : M1 X 8 PHMS

90-0516CARTSIDE 2

90-0516 : SHELF

90-0528 : FRONT HANDLE

NP-3 CART

ASSEMBLY

INSTRUCTIONS

STEP 1: BASE ASSEMBLY

STEP 1 COMPLETE.

STEP 1A: ATTACH WHEELS TO AXLE WITH 1/2” FLAT

WASHERS AND 1/2” EXTERNAL SNAP RING.

STEP 1B: FASTEN AXLE TO TANK TROLLEY USING UBOLTS, PLATES,

1/4” LOCK WASHERS, AND 1/4-20 HEX NUTS. TIGHTEN

FIRMLY BUT DO NOT OVER TIGHTEN

STEP 1C: ATTACH SWIVEL CASTORS TO FRONT HALF OF BASE

WITH M6 X 10 PHMS.

STEP 1D: ATTACH TANK TROLLEY TO BASE WITH M5 X 10 PHMS.

STEP 2: CHASSIS ASSEMBLY

STEP 2A: ATTACH SIDE PANELS TO BOTTOM TRAY WITH

M5 X 10 PHMS.

STEP 2B: ATTACH BACK PANEL TO BOTTOM TRAY AND

SIDE PANELS WITH M5 X 10 PHMS.

STEP 2C: ATTACH SHELVES AND BOTTLE BRACES WITH

M5 X 10 PHMS.

STEP 2D: SNAP IN TOOL PANELS.

STEP 2E: SECURE HOOKS TO TOOL PANELS WITH

#12 X 1/2 PHSMS AND BLACK PLASTIC LICENSE

PLATE NUTS.

STEP 3: DRAWER ASSEMBLY

STEP 3A: ATTACH NP-3 MOUNT BRACKETS WITH M4 X 8 PHMS.

IF YOU DO NOT HAVE THE NP3 MOUNTING BRACKET TO ATTACH TO THE TOP SHELF.

SCREW ON YOUR NP3 THROUGH THE BOTTOM OF THE TOP SHELF WITH M6 X 30 PHMS.

STEP 3B: ATTACH OUTER SLIDE RAILS TO THE DRAWER BRACKETS WITH M4 HEX NUTS.

STEP 3C: ATTACH DRAWER BRACKETS TO THE TOP SHELF WITH M5 X 10 PHMS.

STEP 3D: ATTACH INNER SLIDE RAILS TO DRAWER WITH M4 X 8 PHMS.

STEP 4: FINAL ASSEMBLY

STEP 4A: ATTACH TOP SHELF AND HANDLE BRACKETS TO SIDE PANELS WITH M6 X 10 PHMS.

STEP 4B: ATTACH BOTTLE BRACKET TO BACK PANEL WITH M5 X 10 PHMS.

STEP 4C: MATE SLIDE RAILS TOGETHER AND SLIDE ALL THE WAY IN.

STEP 4D: SCREW FRONT HANDLE TO HANDLE BRACKETS WITH 1/4-20 X 3/4 PHMS.

CART COMPLETE

Safety

1. Refer to OSHA for recommended PPE.

2. If any melted plastic comes in contact with your skin, wash with borax soap and

water or alcohol.

3. Make sure you are working in a well ventilated area.

4. Keep chemicals such as gasoline, brake uids and other solvents out of the work area.

5. PVC plastics can produce poison gas when burned and should be kept away from

excess heat and ames.

6. Avoid any contact with your skin when using hot air welders and airless welders as

they can produce very high temperatures when in use.

7. Identify a re extinguisher close enough to use if necessary.

8. Always turn o all welding equipment when repair procedures are complete.

System Setup

1. Connect 120V power cable to the back of the unit.

2. Thread 1/4” male coupler plug to air inlet on the back of the unit.

3. Connect air to male coupler plug.

Warning: Incoming Air Pressure

must not exceed 130 psi.

4. Thread the Nitrogen regulator into the nitrogen tank.

5. Connect the gas hose from Nitrogen regulator to the barb tting on the back of the unit.

6. Open the Nitrogen tank valve and set the regulator output pressure to roughly

80 psi.

User Interface Setup

1. Switch on the power. You will be presented with a welcome screen and then the system home

screen.

Air Press - The compressed air pressure set by the Air Control dial. The air keeps the

heating element cool while the hot air gun is not in use.

Gas Press - The nitrogen gas pressure set by the Nitrogen Control dial. The hot air gun

trigger activates the nitrogen gas. You have to adjust the gas pressure while holding

the trigger.

Air Power - The power delivered to the hot air gun. This determines how hot the hot air

gun gets.

Iron Power - The power delivered to the soldering iron. This determines how hot the

soldering iron gets.

2. Use a phillips screwdriver to unlock the Air Control dial by turning counter-clockwise until dial is loose.

For machines with the push-pull type regulators, pull the Air Control dial to unlock it.

3. Turn the dial until Air Press reads 8 psi.

4. Use a phillips screwdriver to lock the Air Control dial by turning clockwise until dial is tight.

For machines with the push-pull type regulators, push the Air Control dial to lock it.

Welcome Screen: Home Screen:

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