Prince Castle 296 Series Manual de usuario

Operating

Instructions

355 East Kehoe Blvd. • Carol Stream, IL 60188 USA

Telephone: 630-462-8800 • Fax : 630-462-1460

Toll Free: 1-800-PCASTLE

www.princecastle.com

Vertical Contact Toaster

296 & 297 Series

Electrical Specifications

Table of Contents

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 – 8

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Volts Hz Watts Amps

230 60 1700 7.5

110/120 60 1700 15.5

220 50/60 1700 7.5

Limited Warranty

This product is warranted to be free from defects in

material and/or workmanship for a period of 1 year from

date of original installation, not to exceed 18 months

from the date of manufacture.

Any component which proves to be faulty in material

and/or workmanship will be replaced or repaired (at the

option of Prince Castle, Inc.) without cost to the

customer for parts and labor. This warranty covers on

location service (i.e. trip charges and/or mileage). Travel

mileage is limited to 100 miles (200 Kilometers) round

trip (one trip warranty) from an authorized service

agency or its sub-service agency.

This warranty is subject to the following exceptions/

conditions:

• Use of any non-genuine Prince Castle parts voids

this warranty.

• All labor to be performed during regular work hours.

Overtime premium (the incremental amount) will be

charged to the customer.

• Damage caused by carelessness, neglect and/or

abuse (e.g., dropping, tampering or altering parts,

equipment damaged in shipment, by fire, flood or an

act of God) is not covered under this warranty.

• All problems due to operation at voltages other than

that specified on equipment nameplates are not

covered by this warranty. Conversion to correct

voltage is the customer’s responsibility.

• This equipment must be serviced by Prince Castle

Authorized Service Agency or a Prince Castle

Service Technician during the warranty period.

• Normal adjustments as outlined in this manual are

not covered under warranty.

• Motors that fail due to the lack of monthly lubrication

will not be covered under warranty.

Installation

1. After you have removed the toaster from the carton,

inspect the unit for signs of damage. If there is damage

to the unit:

• Notify carrier within 24 hours after delivery.

• Save carton and packing material for inspection

purposes.

• Contact your Prince Castle dealer or the

Prince Castle Customer Sales Department at

1-630-462-8800 if purchased directly.

2. Verify that all parts have been received.

• Slim-Line Bun Toaster and conveyor assembly.

• Release Sheet Kit — located in a 14" box.

• Crumb Tray — taped to the front of the conveyor.

3. Place toaster on flat surface. Remove protective

covering.

4. Lift conveyor off conveyor guide rails and set aside.

Remove all packing materials (nylon tape, foam block,

plastic coating on sheet metal, and black rubber

packaging spacers) from conveyor and conveyor

guides.

Figure 1

5. Place the Teflon sheet over the top of the platen

housing, making sure to have three inches of overhang.

Figure 2

6. Slide the release sheet holding bracket onto the top of

the platen housing.

Figure 3

7. Attach conveyor to the toaster by sliding the four pins

(conveyor slides) on the conveyor housing into the four

conveyor guides. Lower the conveyor housing until it is

securely in place.

8. Hook the back end of the crumb tray onto the bar

located below the conveyor assembly.

9. Plug unit into a grounded receptacle.

Operation

1. Turn the Power switch to the “On” position. The orange

indicator light will illuminate. Allow 30 minutes for platen

to reach operating temperature.

Figure 4

2. Place a sample run of the product being toasted into

the top of the conveyor housing. The side to be toasted

should face the platen.

Figure 5

3. The toasted product will be dispensed automatically

from the bottom of the conveyor assembly.

4. Verify that product meets acceptable standards. If not,

see adjustment section.

Conveyor Guides

3-inch Overhang

Release Sheet

Holding Bracket

Power Switch

Adjustments

Conveyor and Motor Gears:

There will be a 1/64" clearance between the conveyor gear

and motor gear when properly aligned. Improper alignment

will cause the conveyor to periodically bind.

Figure 6

1. Working from the “back side” of the toaster, loosen the

2 setscrews at the bottom of the conveyor guide until

they are even with the conveyor stop. Note: the

conveyor assembly may need to be removed for easier

access.

2. Use the Allen Wrench to tighten the left setscrew (end

housing side) until the setscrew just touches the

conveyor slide.

Figure 7

3. Tighten the right setscrew (motor housing side) until

the bottomof the conveyor housing is parallel to the top

of the base.

4. Carefully tighten each setscrew another 1/2 turn.

5. Remove the conveyor assembly.

6. Apply a drop of wicking grade thread locking fluid to

each setscrew.

7. Replace conveyor assembly.

Bun Compression:

The toaster platen can be adjustedto provide the necessary

compression needed on various products.

• Turn the two platen adjustment knobs clockwise to

compensate for use on thicker bread products. Turn

the two platen adjustment knobs counterclockwise

for thinner products. The numbers on thefront of the

endandmotorhousingwillindicatethesettings, 1 for

thinnest product, 5 for thickest.

Figure 8

Figure 9

Platen Temperature:

The temperature of the platen can be adjusted to

compensate for darker or lighter toasting requirements.

• Turn the thermostat adjustment knob clockwise for

darkertoasting.Turnthethermostatadjustmentknob

counterclockwise for lighter toasting.

IMPORTANT:

Allow 15 minutes for toaster to stabilize after

adjusting the thermostat.

Tools Needed: 3/32" Allen wrench

Wicking grade thread locking fluid

1/64" Clearance Gears

Properly

Mesh

Top of the #10-32 Setscrew

Both Sides

3/32 Hex

Head Key

Thermostat Knob

Platen Adjustment

Knobs

THICKER

THINNER

Cleaning

CAUTION: This is not jet-water approved, and

should not be cleaned with a water hose or jet

spray.

CAUTION: Do not immerse in water.

1. Turn off the Power switch and unplug the toaster.

2. Allow platen to cool for 60 minutes before cleaning.

3. Remove the conveyor assembly.

4. Wipe the conveyor with a damp cloth. For the chain use

a soft bristle brush.

5. Remove the release sheet and lay it on a flat surface.

Thoroughly clean both sides with a damp cloth making

sure all carbon buildup is removed. Allow to air dry.

IMPORTANT:

Rotate two sheets daily for longer life. Sheets

last 4 – 6 months based on care and volume of product

toasted.

6. Use a damp cloth to remove any carbon buildup on the

platen surface.

IMPORTANT:

Do not use sharp objects, Scotch Brite pads,

scouring pads, or abrasive cleaners on the platen or Teflon

release sheets as it will cause irreparable damage.

Preventive Maintenance (Motor)

To extend the life of your replacement motor, have an

authorized factory service technician or store manager wick

the shaft of the motor with 2-3 drops of oil every 3,000 hours

of run time.

IMPORTANT:

Unplug toaster before performing any

preventive maintenance.

Figure 10

Shaft

Troubleshooting

Front View Parts List

* Not shown.

PROBLEM PROBABLE CAUSE SOLUTION

Unit will not heat up. No power to unit. Ensure power cord is connected to proper

receptacle and the power inlet.

Power rocker switch light off. Inoperable power cord. Replace power cord.

Loose connection on power switch. Tighten power switch connections.

Inoperable power switch. Replace power switch.

Unit will not heat up. Inoperable thermostat. Replace thermostat.

Power rocker switch light on. Inoperable platen. Replace platen.

Unit heats up, but the conveyor

does not run. Loose motor switch connection. Tighten motor switch connection.

Inoperable motor. Replace motor.

Stripped drive gear. Replace drive gear.

Loose chain sprockets. Adjust and tighten sprockets.

Gears not meshing. Adjust conveyor setscrews (see Conveyor and

Motor Gears on page 3).

Inoperable motor switch. Replace switch.

Unit under- and over-heats

(does not respond tothermostat

adjustments).

Inoperable thermostat. Replace thermostat.

Buns under or over done. Check platen adjustment. (See Bun

Compression on page 3.) Adjust platen for proper compression.

Check platen temperature. (See Platen

Temperature on page 3.) Adjust thermostat for proper temperature.

Item Part

Number Description

178-184S Power Lighted Rocker Switch

2197-185S Platen Adjustment Knob (Pkg of 2)

370-012 Thermostat Knob

4197-232S Foot (Pkg of 4)

5197-124 Conveyor Guide with Handle

* 197-475 Overlay (Motor Housing)

*197-259 Release Sheet Conversion Kit,

197/297

*197-402 Release Sheet (Pkg of 2)

Conversion Kit 296 Series

*297-151 Release Sheet (Pkg of 4)

297-T12PHH only

*297-149 Clamp Bar

297-T12PHH only

*197-260 Release Sheets (Pkg of 2),

297 Series

Conveyor Assembly

Parts List

454

776

Item Part

Number Description

1197-463S Left and Right Side Shaft Carrier

Assy

2197-459S Left and Right Side Shaft Carrier

Adjustment Assy

381-015 Compression Spring

4 197-467 Conveyor Slide

5197-280 Shaft Assy.

Item Part

Number Description

6197-465 Driven Shaft

7197-302 Sprocket Kit (Pkg of 2)

889-684 Complete Chain Assy

9 89-590 Single Conveyor Chain Link

10 197-7S Black Handle with Screw

11 197-466S Complete Conveyor Assy (Passive)

Rear View

Parts List

12 13

4 Places

Item Part

Number Description

1197-436S Gear Kit (20/40 Second)

197-476S Gear Kit (12 Second)

197-477S Gear Kit (14 Second)

197-437S Gear Kit (30 Second)

196-026S Gear Kit (55 Second) (196-Jack)

2 197-114 Motor Cover

3 197-473 End Housing

476-225 Slotted Pan Head Screw

5197-131 Guard

6197-33 Crumb Tray

197-497 Crumb Tray (297-T12PHH only)

873-007 Hex Nut

197-16 Conveyor Stop

76-165 Setscrew

9 76-640 Screw

10 197-96 Left Side Bun Fence

Item Part

Number Description

11 73-008 Self Locking Hex Nut

73-030 Hex Nut

79-016 Flat Washer

76-033 Slotted Flat Head Screw

12 76-640 Screw

13 197-13 Lead Pan Weldment

14 197-97 Right Bun Fence

15 197-431S Platen (220 Volt) (297)

197-430S Platen (110 Volt) (297)

196-023S Platen (110 Volt) (296)

16 197-95 Tray Support

17 72-232S Line Cord (CE)

72-233S Line Cord (GB)

72-280S Line Cord (120 Volt)

* Instruction Card for 297-T12PHH

* Part not shown.

Internal Components Parts List

Item Part

Number Description

1 76-300 Slotted Pan Head Screw

2 87-028AS Motor (208-240 Volt)

87-029S Motor (120 Volt)

373-031 Hex Nut

4 79-033 Washer

576-051 Slotted Binder Head Screw

6 79-055 Flat Washer

776-040 Slotted Binder Head Screw

79-017 Split Lock Washer

73-030 Hex Nut

8 76-150 Slotted Pan Head Screw

79-094 Flat Washer

9 79-016 Flat Washer

76-095 Slotted Binder Head Screw

10 197-90 LH Side Plate Weldment with

Adjustment Screw

197-89 RH Slide Plate Bracket with

Adjustment Screw

11 197-428 Baffle (Motor Housing)

197-429 Baffle (End Housing)

12 196-19 Housing

13 197-140 Thermostat with Knob

297-010S Thermostat with Knob and Thermo

Compound

355 East Kehoe Blvd. • Carol Stream, IL 60188 USA

Telephone: 630-462-8800 • Fax : 630-462-1460

Toll Free: 1-800-PCASTLE

www.princecastle.com

Wiring Diagram

Voltage Connection

High Voltage Connection (220-240 Volts) Low Voltage Connection (200-208 Volts)

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