Prebena 11-Z64 Instrucciones de instalación
PREBENA
Wilfried Bornemann GmbH & Co. KG
FASTENING TECHNOLOGY
PREBENA Telephone: +49(0)6044 / 9601-0 Email: info@pre ena.de
Wilfried Bornemann Gm H & Co. KG Telefax: +49(0)6044 / 9601-820 www.pre ena.de
Seestraße 20-26, D-63679 Schotten
Original operating manual
for stationary, compressed air-operated
industrial staplers
PREBENA MODULE -Z64
97509304
Page 2 of 44
Introduction
This instruction manual will help you to use the pneumatic PREBENA Module 11-Z64 industrial
stapler in a
•proper,
•safe and
•economic
manner.
In these operating manual. the PREBENA Module 11-Z64 industrial stapler is simply referred to as the
stapler.
We assume that every user of the stapler has knowledge of the handling of compressed air-operated
devices and the utilised materials. Persons without this knowledge must e instructed in the
operation of the stapler y an experienced user.
This instruction manual is intended for use y the following persons:
•Persons operating this stapler,
•persons who clean or use this stapler, or
•persons disposing of this stapler.
Each of these persons must have read and understood the contents of this instruction manual.
This instruction manual is an integral component of the product. It must always e kept at the
stapler. Hand over the instruction manual together with the stapler if you sell it or otherwise pass it
on.
Page 3 of 44
Contents
Design features ........................................................................................................................................6
General design features .......................................................................................................................6
Characteristics of the hazard warnings ................................................................................................6
Characteristics of the notes on damage to property or the environment ...........................................6
Safety .......................................................................................................................................................7
Intended use .........................................................................................................................................7
Improper use ........................................................................................................................................7
Avoiding risk of fatal injuries ................................................................................................................7
Avoiding risk of explosion .....................................................................................................................7
Avoiding damage to the stapler ...........................................................................................................7
Description ...............................................................................................................................................8
Information on the type plate ..............................................................................................................9
Preparing the stapler ............................................................................................................................ 0
Unpacking the stapler........................................................................................................................ 10
Checking the condition ...................................................................................................................... 10
Assembly instructions ...........................................................................................................................
Assem ling the stapler ...................................................................................................................... 11
Connecting the stapler to the compressed air supply....................................................................... 11
Connecting the stapler to the control line ........................................................................................ 13
Changing the magazine ..................................................................................................................... 14
Removing the magazine .................................................................................................................... 14
Installing the magazine ...................................................................................................................... 15
Operating the stapler ........................................................................................................................... 6
Regulating the stapler with the operating pressure ......................................................................... 16
Servicing the stapler ............................................................................................................................. 7
Cleaning the housing and outer surface ............................................................................................ 17
Oiling the stapler ............................................................................................................................... 18
Malfunctions ......................................................................................................................................... 9
Malfunction overview ....................................................................................................................... 19
Other malfunctions............................................................................................................................ 20
Page 4 of 44
Ordering accessories ............................................................................................................................. 2
Fasteners ........................................................................................................................................... 21
Disposing of the stapler ........................................................................................................................ 22
Technical details ................................................................................................................................... 23
Manufacturer's address ........................................................................................................................ 24
Warranty ............................................................................................................................................... 25
Circuit diagrams .................................................................................................................................... 26
Pneumatics diagram .......................................................................................................................... 26
Electrical diagram .............................................................................................................................. 27
Spare parts list ...................................................................................................................................... 29
Declaration of Incorporation in accordance with 2006/42/EC ........................................................... 43
Appendix to the Declaration of Incorporation .................................................................................... 44
Page 5 of 44
Design features
General design characteristics
Various elements of the instruction manual are marked with defined design characteristics. These
ena le you to easily differentiate etween
normal text,
•lists or
action steps.
Tips contain additional information such as specific details a out using the stapler in an economic
manner.
Characteristics of the hazard warnings
All the hazard warnings in this instruction manual have the same layout. On the left is a sym ol
indicating the type of danger. On the right, is another sym ol and a signal word descri ing the source
of the danger and notes on how to avoid it.
DANGER
Notes with the word DANGER warn a out hazards that will directly result
in serious or fatal injury.
WARNING
Notes with the word WARNING warn a out hazards that could result in
serious or fatal injury.
CAUTION
Warnings with the
word CAUTION warn a out hazards that could result in
minor to moderate injury.
Characteristics of the notes on damage to property or the environment
IMPORTANT
These notes warn a out hazards that could result in damage to property or the environment.
Page 6 of 44
Safety
When using the stapler, o serve and follow all warnings and instructions in this instruction manual
and on the stapler itself.
Intended use
When using the stapler, o serve and follow all warnings and instructions in this instruction manual
and on the stapler itself.
The PREBENA Module 11-Z64 stationary stapler is used for driving staples into wooden materials,
insulating material and plaster oard. Use with other materials is only permitted after consultation
with the manufacturer. Intended use also includes compliance with accident prevention regulations
and the statutory regulations and standards applica le at the place of use. Any other use is
considered improper use and may result in material damage or even personal injury.
Improper use
In particular, improper use is considered to e if the stapler is operated
•y persons who are not familiar with the use of staplers and the utilised materials,
•with a ridged circuit reaker,
•after it has een modified y the operator without authorisation,
•using fasteners that do not originate from PREBENA, see page 24.
PREBENA WILFRIED BORNEMANN GMBH & CO. KG will not accept any lia ility for damage caused as
the result of improper use.
Avoiding risk of fatal injuries
•Connecting the stapler to the regulating and compressed air network is prohi ited as long as
the stapler is not connected to the production system in the intended direction of
installation.
•Never point the stapler at people, animals or their ody parts.
•Do not allow children to play with packaging film - danger of suffocation.
Avoiding risk of explosion
•Do not use the stapler in potentially explosive environments.
•Never operate the stapler with oxygen or with other ignita le gases or gas mixtures.
•Do not expose the compressor to temperatures a ove 100 °C.
Avoiding damage to the stapler
•Never open the stapler housing. Always leave repair work to a qualified technician.
•Do not use the stapler if it has een dropped or damaged. Have the stapler checked y a
qualified technician efore putting it ack into operation.
Page 7 of 44
Description
Page 8 of 44
No.
Explanation
1
Fastening screw with nut
2
Interchangea le magazine
3
Retaining pawl
4
Sensor; magazine fill level
5
Sensor; feed monitoring
6
Bar ; staple
reloading channel
7
Bar ; staple infeed
8
Venting hole
9
Regulator connection socket
10
Clamping nut
11
Bump stop
12
NW10 compressed air connection
13
Driver
Information on the type plate
The type plate is affixed to the left-hand side of the housing. It contains the following information:
•Company name and country of origin,
•type designation of the stapler,
•type designation of the fasteners to e used.
Page 9 of 44
Preparing the stapler
Unpacking the stapler
Take the stapler out of its packaging.
Remove all packaging material such as plastic film and padding material.
WARNING
Risk of suffocation for children when playing with packaging film.
Do not allow children to play with packaging film.
Keep packaging material out of the reach of children.
Keep the packaging material for future use.
Keep the transport case for transporting the stapler.
The stapler may only e transported in the transport case.
Checking the condition
WARNING
Risk of injury when operating a damaged stapler or if
the accessories are
not attached properly.
Check the condition of the stapler every time efore using it.
Make sure that the stapler is in a flawless condition.
In particular, check the following points:
•The hose line must e undamaged.
•All parts of the stapler and all accessories must e securely fastened.
•The safety mechanisms must not e locked or otherwise impaired in their
functionality.
•No parts of the stapler or its accessories may display external damage such as
scratches or dents.
Scratches
in the paintwork of the housing or magazine are not considered to e
damage.
Do not connect a damaged stapler to a compressed air supply.
Have a damaged stapler repaired y a qualified technician efore putting it into operation.
Page 0 of 44
Assembly Instructions
Assembling the stapler
The assem ly procedure can vary on account of the differences in production systems.
CAUTION
When assem ling the drive stapler, ody parts could get clamped and
crushed etween the stapler and the production plant.
Have the installation tool ready at hand (ring/open-ended wrench SW24)
Place the stapler in the designated assem ly position and secure it with the fastening nut and
tool.
Tighten the fastening nut to 210 Nm.
The height is adjusted on the plant.
Connecting the stapler to the compressed air supply
Only connect the stapler to the compressed air supply after it has een attached to
the production system as descri ed in the installation instructions.
The stapler can e connected to a compressor or a compressed air system.
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