PPS PPS71 Manual de usuario

PPS71 GEOTHERMAL MEMORYTOOL

User Manual (MAN-0011 Rev. 04)

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MANU-0011 R03

REVISION HISTORY

Revision

Date

Comments

2015-08-12

Combined Geothermal Memory Gauge with GRD user manual Rev. 06 and Geothermal

Memory Gauge user manual Rev. 09. Replaced draft system user manual (MANU-0011)

Rev 01 & 02. Updated specifications, formatting, module information and imagery. The

following history from previous manuals have been transferred:

2010-08-20 R01 Initial release

2010-12-15 R02 Information about maintenance of spinner

2011-01-13 R03 More Information about operation time and maintenance

2011-02-07 R04 More Information about flask test

2011-07-27 R05 Update for maintenance tool kit

2011-09-19 R06 Update for specification

2012-01-31 R07 Update for description about accessories

2013-06-12 R08 Updated specification. Updated information about setting the type

of spinner by SmartLog; Updated parts list for gauge, accessories,

options and maintenance kit

2013-11-07 R09 Information about how to install spinner and disassemble flask

Housing

2017-08-02

- Reference to EC17-0005

- Added PPS71 Pt & PTS Tools and renamed tool names in Appendix A, E.

- Added PPS71 Quartz & Inconel to Appendix F

- Updated Part name to item 1 in Appendix G

-Added PT, PTS and Quartz to Appendix J

- Updated section 1.3

2019-10-25

- More information about using centralizer with 1.69” spinner

2022-04-26

Reference to EC22-0003.

Updated tool with new 3-reed TPS sub (01-AC-2676-A) and 7/16-28UNEF pressure

filter (01-AC-2181-A).

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MANU-0011 R03

REVISION HISTORY.................................................................................................................................................2

1. INTRODUCTION ................................................................................................................................................5

1.1. OBJECTIVE...........................................................................................................................................................5

1.2. OVERVIEW ..........................................................................................................................................................5

1.3. CONFIGURATIONS.................................................................................................................................................5

PPS71 PT..................................................................................................................................................5

PPS71 PTS................................................................................................................................................6

PPS71 PTS-C ............................................................................................................................................6

PPS71 ELITE .............................................................................................................................................6

PPS71 QUARTZ ........................................................................................................................................6

1.4. APPLICATIONS......................................................................................................................................................7

1.5. PRIMARY FEATURES ..............................................................................................................................................7

1.6. RESPONSIBLE PERSONNEL ......................................................................................................................................7

2. GETTING STARTED............................................................................................................................................8

2.1. TESTING THE FLASK HOUSING .................................................................................................................................8

2.2. INSTALLING SMARTLOG .......................................................................................................................................10

To install PPS SmartLog software from the CD/USB: ............................................................................10

2.3. ATTACHING SPINNER...........................................................................................................................................11

Attaching a Spinner...............................................................................................................................11

Attaching a Centralizer & Spinner Combo ............................................................................................12

Attaching a Centralizer on 1.69” Spinner..............................................................................................13

Attaching a Bullnose - No Flow Profile..................................................................................................14

2.4. SETTING THE SPINNER TYPE IN THE TOOL STRING......................................................................................................15

Spinner Configuration ...........................................................................................................................17

Impeller Pitch ........................................................................................................................................17

Flow Direction .......................................................................................................................................18

Spinner Outside Diameter.....................................................................................................................18

2.5. RUNNING DIAGNOSTICS.......................................................................................................................................19

Bench Test Pressure & Temperature ....................................................................................................19

Bench Test CCL......................................................................................................................................20

Bench Test Gamma Ray Detection........................................................................................................20

Bench Test Flow Profile.........................................................................................................................22

2.6. PROGRAMMING ATOOL ......................................................................................................................................23

2.7. ADDING A BATTERY.............................................................................................................................................24

Activate and test battery.......................................................................................................................24

Test battery with module......................................................................................................................25

2.8. ADDING A HOUSING (1.75” OD TOOL)..................................................................................................................26

2.9. ADDING A HOUSING (1.56” OD TOOL)..................................................................................................................30

2.10. FILLING THE SPINNER WITH OIL..............................................................................................................................33

2.11. REMOVING THE HOUSING (1.75” OD TOOL) ..........................................................................................................35

2.12. REMOVING THE HOUSING (1.56” OD TOOL) ..........................................................................................................36

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MANU-0011 R03

2.13. DOWNLOADING DATA .........................................................................................................................................38

3. MAINTENANCE...............................................................................................................................................40

3.1. CHANGE PRESSURE FILTER ....................................................................................................................................40

3.2. ASSEMBLY,DISASSEMBLY AND CLEANING THE 2.125” OD SPINNER ............................................................................41

Disassembly and Cleaning of the 2.125”/1.69” OD Spinner (for 1.75” OD Flask).................................41

Assembly of the 2.125” and 1.69” OD Spinner (for 1.75” OD Flask).....................................................43

3.3. ASSEMBLY,DISASSEMBLY AND CLEANING THE 1.44” OD SPINNER ..............................................................................45

Disassembly and Cleaning of the 1.44” OD Spinner (for 1.56” OD Flask) .............................................45

Assembly of the 1.44” OD Spinner (for 1.56” OD Flask) .......................................................................47

3.4. VIEWING SPINNER MAINTENANCE VIDEOS ..............................................................................................................49

3.5. MANUFACTURER'S MAINTENANCE.........................................................................................................................50

4. TROUBLESHOOTING .......................................................................................................................................51

APPENDIX A: PPS71 MEMORY TOOL PART NUMBERS.......................................................................................... 52

APPENDIX B: MAINTENANCE KIT (FOR 1.75” OD).................................................................................................53

APPENDIX C: MAINTENANCE KIT (FOR 1.56” OD)................................................................................................. 54

APPENDIX D: THERMOMETER PART NUMBERS.................................................................................................... 54

APPENDIX E: PPS71 TOOL & ACCESSORIES (PT, PTS, PTS-C; 1.75” OD) .................................................................55

APPENDIX F: PPS71 TOOL & ACCESSORIES (ELITE, QUARTS, 1.75” OD)................................................................. 56

APPENDIX G: PPS71 TOOL & ACCESSORIES (ELITE 1.56” OD WITH GRD)............................................................... 57

APPENDIX H: SPINNER ACCESSORIES PART NUMBERS ......................................................................................... 59

APPENDIX I: PARTS TO CONVERT A MEMORY TOOL TO AN SRO TOOL................................................................. 60

APPENDIX J: SPECIFICATIONS............................................................................................................................... 61

APPENDIX K: DIAGRAM .......................................................................................................................................65

APPENDIX L: LIST OF IMAGES............................................................................................................................... 66

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MANU-0011 R03

1. Introduction

1.1. OBJECTIVE

This manual explains the general operation of the PPS71 Geothermal Memory Tool. It can provide those

working with the tool the necessary knowledge and skills for programming, deployment, retrieval, and data

extraction (downloading of data files from the tool). All personnel involved in the process of operating

thePPS71 geothermal tools, should familiarize themselves with the detailed procedures outlined in this

manual.

This manual includes important information about the operation of PPS71

geothermal tools. Please read it carefully before operating the tools.

PPS SmartLog software is used with the PPS71 geothermal tools. This manual will cover some of the basic

steps using the software to prepare the tool for operations; however will not cover all of the software's

capabilities in detail. Please refer to the software manual for further instructions on advanced features.

1.2. OVERVIEW

The PPS71 geothermal tool is designed for extreme, high temperature downhole conditions. The tool can

measure pressure, temperature, casing collar locations, gamma ray (optional) and Flow Profile (optional).

The robust electronics combined with vacuum flask technology allow the tool to perform at

350 °C (662 °F)* continuously, for four hours. The main component of the PPS71 geothermal tool is the

Memory module. The module is protected by a flask (Heat Shield Inner Tube) housing for operations up to

350 °C*, or a regular housing for operations up to 177 °C.

The tool can be run in the traditional mode (pressure and temperature) or run in conjunction with a depth

recorder (such as the PPS36 DepthWatcher which records depth, speed, time and tension) to incorporate

depth with downhole data, thereby becoming a mini-logging tool.

1.3. CONFIGURATIONS

PPS71 PT

The PPS71 PT Geothermal Tools are designed for extreme, high temperature downhole conditions. The

robust electronics combined with vacuum flask technology allow these products to perform at 350 °C (662

°F) continuously, for four hours. The tool measures pressure and temperature, and can be configured as

either a memory tool or surface read out (SRO) tool. The measurements are done with a highly sensitive

silicon-sapphire (Piezo) transducer and a resistance temperature detector (RTD). The RTD is exposed to

the well fluids for faster response and higher accuracy

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MANU-0011 R03

PPS71 PTS

The PPS71 PTS Geothermal Tools are designed for extreme subsurface conditions. The robust

electronics combined with vacuum flask technology allow these products to perform at 350 °C (662 °F)

continuously, for four hours. The PTS tool measures pressure, temperature, and flow profile and can be

configured as either a memory tool or surface read out (SRO) tool. The measurements are done with a

highly sensitive silicon-sapphire (Piezo) transducer, a fast response resistance temperature detector (RTD)

and the customer’s choice of either a continuous or full-bore spinner flowmeter. Both continuous and full-

bore spinners are intended for quantitative use in flow streams with the spinners’ greatest quantitative

application being injection profiling.

PPS71 PTS-C

The PPS71 PTS-C Geothermal Tools are designed for extreme subsurface conditions. The robust

electronics combined with vacuum flask technology allow these products to perform at 350 °C (662 °F)

continuously, for four hours. The tool measures pressure, temperature, casing collar location, and flow

profile and can be configured as either a memory tool or surface read out tool (SRO) tool. The

measurements are done with a highly accurate silicon-sapphire (Piezo) transducer, a fast response

resistance temperature detector (RTD), and the customer’s choice of either a continuous or full-bore

spinner flowmeter and a highly sensitive CCL. The CCL has a magnet and central coil arrangement which

amplifies current providing a readable voltage spike or “collar kick” as data, giving end users an important

control for depth correlation.

PPS71 ELITE

The PPS71 Elite Geothermal Tools are designed for extreme, high temperature downhole conditions.

The robust electronics combined with vacuum flask technology allow these products to perform at 350 °C

(662 °F) continuously, for four hours. The tool measures pressure, temperature, casing collar location, flow

profile and gamma rays, and can be configured as either a memory tool or surface read out tool (SRO)

tool. The measurements are done with a highly accurate silicon-sapphire (Piezo) transducer, a fast

response resistance temperature detector (RTD), a continuous or full-bore spinner flowmeter, magnetic

CCL and sensitive gamma ray crystal which detects incoming gamma rays from the formation.

PPS71 QUARTZ

The PPS71 Quartz Geothermal Tools are designed for extreme, high temperature downhole conditions.

The robust electronics combined with vacuum flask technology allow these products to perform at 350 °C

(662 °F) continuously, for four hours. The tool measures pressure, temperature, casing collar location, flow

profile and gamma ray, and can be configured as either a memory tool or surface read out tool surface

read out tool (SRO) tool. The measurements are done with a superior quartz transducer, a fast response

resistance temperature detector (RTD), a continuous or full-bore spinner flowmeter, magnetic CCL and

sensitive gamma ray crystal. By combining the downhole measurements with PPS’s DepthWatcher

(PPS36), a depth versus time recorder, customers have the capability to create synchronized profile logs

which have many applications for the end user such as monitoring radioactive tracers in injected fluids,

interpreting lithology, estimating shale volume and correlating cores with logged depth.

* Note: 350°C for 1.75” OD flask

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MANU-0011 R03

FRAGILE! If the tool includes a flask housing - PLEASE HANDLE WITH CARE!

1.4. APPLICATIONS

Steam Injection Profile Logging

Geothermal Well Test

Real-time Pressure Build-Up Tests

Real-time Pressure and Temperature Gradients

Tubing and Casing Leak Detection

Fluid Production/Injection Profiles

1.5. PRIMARY FEATURES

Memory logging capabilities

Fast data transfer @10samples/sec

Robust electronics and vacuum flask technology for outstanding performance at 350°C (662°F)*

Creates complete profile logs when used in conjunction with PPS36 DepthWatcher

Performs as an exceptional pressure and temperature tool when ordered without gamma and

spinner

Can be used as a temperature tool with a regular housing (up to 177°C)

The tool automatically recognizes bidirectional flow

Advanced customer support with online maintenance and software tutorials available

1.6. RESPONSIBLE PERSONNEL

All personnel, such as Field Supervisors, Field Engineers and Field Service Managers involved in the process

of running PPS71 Geothermal Tools, and acquiring job data from the tools should familiarize themselves with

the operational instructions included in this manual. Failure to do so may result in non-optimum job data or

tool damage.

* Note: 300°C for 1.56” OD flask

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MANU-0011 R03

2. Getting Started

This is a quick overview of the steps necessary to get started with a PPS71 Geothermal Memory Tool. For

more details on any particular step please refer to that expanded section of the manual.

(1) Test the flask housing for heat protective capabilities

(2) Install SmartLog software

(3) Attach and configure the spinner if recording Flow Profile, or a bullnose if not

(4) Run diagnostics on the tool using SmartLog software

(5) Program the tool

(6) Add a battery

(7) Install the housing (either flask or standard)

(8) Fill the spinner with (high temperature) hydraulic oil

(9) Run the job(s)

(10) Disassemble tool

(11) Attach a computer using the USB cable and download job data

It is essential to test and inspect the flask housing prior to any

operation. If the flask is damaged or fails the temperature test please

contact PPS immediately and DO NOT run the tool, as this could result in

permanent irreparable damage.

2.1. TESTING THE FLASK HOUSING

To ensure optimum performance of the flask (Heat Shield Inner Tube) and proper protection for the module,

regular inspection of the flask is necessary and PPS recommends testing the flask before EVERY operation. To

properly test the flask you'll need an RTD thermometer (0 –100°C, Error < ±0.5°C, Resolution 0.1°C) as the

test measurement instrument and the ambient temperature should be between 20 to 30°C.

Figure 1 - RTD thermometer and heat insulator for testing

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MANU-0011 R03

(1) Begin by boiling five litres (5L) of water to the boiling point (100°C)

(2) Fill the flask with the boiled water to 10-cm below the top of the flask

Figure 2 - Water level for flask testing

(3) Sink the RTD probe into the top of the flask, sealing it with the heat isolator

Figure 3 - Insert RTD probe into the flask and seal with heat insulator

(4) Start recording the RTD temperature readings every three (3) minutes for the next fifteen (15)

minutes

(5) After fifteen (15) minutes subtract the temperature at 15 minutes from the start temperature

in order to calculate the temperature difference, as illustrated in the chart below.

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MANU-0011 R03

The temperature difference should be no greater than 16°C / 30°F after the

first 15 minutes of the test.

Test Sample

Elapsed Time (min.)

Temp. °C

Temp. °F

81.40

178.52

80.88

177.58

80.24

176.43

79.79

175.62

79.55

175.19

79.33

174.79

Temp. Difference @ 15 min

2.07

3.73

Figure 4 –Calculating temperature difference when testing the flask

(6) Remove the RTD probe and the heat isolator

(7) Empty the water out of the flask

(8) Let the flask air dry

2.2. INSTALLING SMARTLOG

Before installing the SmartLog software, you should have your computer system ready with any one of the

following operating systems: Windows 2000/XP/Vista/7/8/10.

The SmartLog software CD or USB drive in the shipping package contains all the files you need to install the

program. Alternatively, registered customers can download the latest version from our web site at

www.pioneerps.com.

To install PPS SmartLog software from the CD/USB:

(1). Connect the USB drive or Insert the CD into your CD drive.

(2). To view the contents, click the My Computer icon on your computer desktop or in the

Start Menu and then choose the Compact Disc, DVD, or USB icon.

(3). Double click the Setup.exe icon to launch the SmartLog installation.

(4). Follow the instructions leading you to finish the installation process.

Figure 5 - PPS SmartLog software shortcut

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