Power Fist 8667834 Manual de usuario

V4.0 8667834

Please read and understand all instructions before use. Retain this manual for

future reference.

User Manual

10 Ton Hydraulic Porta-Power

Autobody and Frame Repair Kit

8667834 10 Ton Hydraulic Porta-Power Autobody and Frame Repair Kit V4.0

2 For technical questions call 1-800-665-8685

SPECIFICATIONS

Capacity Hydraulic Ram 10 Ton (20,000 lb)

Duckbill Spreader 0.5 Ton (1,000 lb)

Body Toe/Ram Toe 0.8 Ton (1,600 lb)

Max. Continuous Pressure 8,900 PSI

Ram Stroke

5 in. (130 mm)

Duckbill spreader Range 3-1/4 in. (83 mm)

INTRODUCTION

The 10 Ton Hydraulic Porta-Power Autobody and Frame Repair Kit is essential for

auto body and frame repair. The kit straightens, bends or separates metal to repair

collision damage in half the time of conventional pounding methods.

The pump features a 5 in. stroke with a 13-5/8 to 18-3/4 in. extension range.

Extension tubes with snap-lock design allow for quick and easy assembly. An

automatic pump overload system helps prevent damage to the ram and accessories.

SAFETY

WARNING! Read and understand all instructions before using this tool. The

operator must follow basic precautions to reduce the risk of personal injury

and/or damage to the equipment.

Keep this manual for safety warnings, precautions, operating or inspection and

maintenance instructions.

HAZARD DEFINITIONS

Please familiarize yourself with the hazard notices found in this manual. A notice

is an alert that there is a possibility of property damage, injury or death if certain

instructions are not followed.

10 Ton Hydraulic Porta-Power

Autobody and Frame Repair Kit

V4.0 10 Ton Hydraulic Porta-Power Autobody and Frame Repair Kit 8667834

Visit www.princessauto.com for more information 3

DANGER! This notice indicates an immediate and specific hazard that will

result in severe personal injury or death if the proper precautions

are not taken.

WARNING! This notice indicates a specific hazard or unsafe practice that

could result in severe personal injury or death if the proper

precautions are not taken.

CAUTION! This notice indicates a potentially hazardous situation that may result

in minor or moderate injury if proper practices are not taken.

NOTICE! This notice indicates that a specific hazard or unsafe practice will

result in equipment or property damage, but not personal injury.

WORK AREA

1. Operate in a safe work environment. Keep your work area clean, well-lit

and free of distractions. Place lights so you are not working in a shadow.

2. Keep anyone not wearing the appropriate safety equipment away from the

work area.

3. Store unused tools properly in a safe and dry location to prevent rust or

damage. Lock tools away and keep out of the reach of children.

4. Do not install or use in the presence of flammable gases, dust or liquids.

PERSONAL SAFETY

WARNING! Wear personal protective equipment approved by the Canadian

Standards Association (CSA) or American National Standards Institute (ANSI).

PERSONAL PROTECTIVE EQUIPMENT

1. Always wear impact safety goggles that provide front and side protection

for the eyes. Eye protection equipment should comply with CSA Z94.3-07

or ANSI Z87.1 standards based on the type of work performed.

2. Wear the appropriate type of full-face shield in addition to safety googles,

as the work can create chips, abrasive or particulate matter.

3. Wear gloves that provide protection based on the work materials or to

reduce the effects of tool vibration.

4. Wear protective clothing designed for the work environment and tool.

8667834 10 Ton Hydraulic Porta-Power Autobody and Frame Repair Kit V4.0

4 For technical questions call 1-800-665-8685

5. Non-skid footwear is recommended to maintain footing and balance in the

work environment.

6. Wear steel toe footwear or steel toe caps to prevent a foot injury from

falling objects.

PERSONAL PRECAUTIONS

Control the tool, personal movement and the work environment to avoid

personal injury or damage to tool.

1. Do not operate any tool when tired or under the influence of drugs, alcohol

or medications.

2. Avoid wearing clothes or jewelry that can become entangled with the

moving parts of a tool. Keep long hair covered or bound.

3. Do not overreach when operating a tool. Proper footing and balance

enables better control in unexpected situations.

SPECIFIC SAFETY PRECAUTIONS

WARNING! DO NOT let comfort or familiarity with product (gained from

repeated use) replace strict adherence to the tool safety rules. If you use

this tool unsafely or incorrectly, you can suffer serious personal injury.

WARNING! Do not use the porta-power repair kit to lift or support a vehicle.

The pump will fail and the vehicle may move in an unexpected manner,

causing an injury or death.

1. Use the correct tool for the job. This tool was designed for a specific function.

Do not modify or alter this tool or use it for an unintended purpose.

2. Do not use the tool if any parts are damage broken or misplaced. Repair or

replace the parts.

3. Each attachment and extension tube reduces the hydraulic ram’s rated

capacity (see Specifications). See Operation – Reduced Tonnage Capacity.

4. Do not extend the ram beyond the ram stroke length (see Specifications).

5. Do not twist the hydraulic hose (#26).

6. The ram must be properly seated against the workpiece at both ends to

avoid an accident. An accessory at an angle may slip when under pressure

and cause an injury.

V4.0 10 Ton Hydraulic Porta-Power Autobody and Frame Repair Kit 8667834

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a. Off-set accessories may be used in tandem as long as they are both

properly seated during use.

HYDRAULIC PRECAUTIONS

DANGER! Seek immediate medical attention if hydraulic fluid under pressure

penetrates your skin. See Injection Injury precautions for instructions

before using a pressurized hydraulic system.

1. Do not touch or handle hydraulic hoses or components while under

pressure. Hydraulic fluid escaping under pressure has sufficient force to

penetrate your clothing and skin. A pinpoint hole may inject hydraulic fluid

into your body. Seek immediate medical attention if this occurs (see

Injection Injury).

2. Never exceed the hydraulic system’s load capacity (see Specifications).

3. Do not adjust the hydraulic system’s relief setting. The settings are pre-set

by the factory.

4. Hydraulic oil under pressure is hot and can cause a burn injury if touched,

sprayed or spilled. Allow the hydraulic system to cool before conducting

maintenance.

5. Hydraulic components require regular inspection. Release all pressure

from the system before you inspect it. Replace damaged hydraulic parts

with identical manufacturer's components.

6. Do not attempt makeshift repairs to a hydraulic system. Such repairs can

fail suddenly and create a hazardous condition.

7. A damaged or disconnected hydraulic hose under pressure may whip

around and inflict personal injury or damage the work area. Secure the

hose to a fixed or permanent structure with clamps or cable ties.

8. Hydraulic fluid has a combustible flash point of 200°F (93°F). Do not

expose the fluid to an ignition source.

9. Change your clothing immediately if sprayed with hydraulic fluid. Store

clothing or rags contaminated with hydraulic fluid in an approved metal

safety can with a spring-closing lid and venting designed to contain a fire.

10. Only use hydraulic fluid in the pump. Do not substitute or mix brake fluid,

or any other fluid, with the hydraulic fluid. This can result in a pump failure

and injure the user or bystander. It may also damage the pump.

8667834 10 Ton Hydraulic Porta-Power Autobody and Frame Repair Kit V4.0

6 For technical questions call 1-800-665-8685

INJECTION INJURY

DANGER! Seek immediate, professional medical treatment if fluid penetrates

your skin. It may feel like a pricking or sting. Do not wait for the appearance

of symptoms. A toxic reaction can occur from the exposure. Delay in

treatment can lead to amputation or death.

Inform the medical staff that you have a fluid penetration injury as soon as you

arrive at the medical facility. The severity of the symptoms will depend on the

type of fluid injected. Bring the Safety Data Sheet for the fluid with you to the

medical facility if possible.

INJECTION PRECAUTIONS

Fluid can penetrate the skin at 100 PSI pressure. Fluid escaping under pressure

from the tool has sufficient force to penetrate your clothing and skin. Follow the

precautions below to avoid an injection injury.

1. Always check for leaks wearing a face shield, safety goggles, rubberized

gloves and protective clothes.

2. Release all pressure from the system before you inspect it.

3. Do not use your hands to detect a fluid leak. Use a large piece of wood,

cardboard or paper and watch for discolouration.

4. Replace damaged parts with identical manufacturer's components to

ensure it is rated to handle the pressure.

UNPACKING

WARNING! Do not operate the tool if any part is missing. Replace the

missing part before operating. Failure to do so could result in a malfunction

and personal injury.

Remove the parts and accessories from the packaging and inspect for damage.

Make sure that all items in the Identification Key are included.

V4.0 10 Ton Hydraulic Porta-Power Autobody and Frame Repair Kit 8667834

Visit www.princessauto.com for more information 7

IDENTIFICATION KEY

A Carrying Case

B Hydraulic Pump and Hose

C Ram

D Extension tubes: 3-7/8 in. (98 mm), 7-3/4 in. (197 mm), 11-3/4 in.

(299 mm) and 21-5/8 in. (549 mm)

E Serrated Saddle

F Duckbill Spreader

G Flex Head

H Flat Base

I Ram Toe

J Body Toe

K Wedge Head

L 90º V-Head

M Male Connector

ACCESSORIES

Serrated Saddle (E) – The default attachment. The saddle’s rough surface will

grip a metal workpiece.

Flex Head (G) – The rubber head surface is suitable for popping dents in sheet

metal or working the inner curve of a metal surface without marring it.

Wedge Head (K) – Fits into hard-to-reach areas to push out small dents. Also

suitable for working on angled workpieces.

V-Head (L) – The four peaks and interior ‘steps’ catch and hold angled

workpieces to focus the ram’s pushing force without slipping.

Body Toe (J) – The offset toe can reach difficult locations partially blocked

by the vehicle’s structure. Substitute for the flat base when only a narrow space

is available.

Ram Toe (I) – Offset toe used in conjunction with body toe when using the ram

as a spreader. Screws onto the ram threads.

Fig. 1

8667834 10 Ton Hydraulic Porta-Power Autobody and Frame Repair Kit V4.0

8 For technical questions call 1-800-665-8685

Flat Base (H) – Install on the ram’s base to provide a broad surface to spread

the load during use. Attach using the male connector (M).

Duckbill Spreader (F) – Fits into small spaces and forces the structure apart

when the jaws open. The spreader connects directly to the pump (B).

ASSEMBLY & INSTALLATION

Numbered references in parenthesis (#1) refer to the included Parts List. Letter

references in parenthesis (A) refer to the included Identification Key.

RAM SET-UP

All accessories and adapters are friction fit, except the ram toe (I). Lubricate the

inside of the accessory with grease if it does not slide on until seated.

1. Screw the handle (#12) into the pump’s handle socket (#13).

2. Screw the hydraulic hose (B) onto the ram’s (C) inlet port until hand tight.

3. Slide an accessory onto the ram piston and push it down until fully seated.

4. Press the male connector (M) into the ram end, adding grease as

necessary. Press the flat base (H) or body toe (J) onto the male connector.

Fitting other accessories to the male connector is not recommended. The

ram needs a wide base to distribute the force applied at the other end of

the ram.

5. Add one or more extension tubes (D) between the accessory and the ram

piston or male connector to help fit the ram into a space or reduce the

distance the ram must travel.

a. When using two or more extension tubes together, arrange them with

the longest attached to the ram and the shortest as the final tube

attached to the accessory.

6. Screw the ram toe (I) onto the pump if using it to spread a workpiece.

Remove the plastic cap from the ram to expose the threads. Thread the

ram toe into place until it is tight. Place the body toe on the piston and

make sure it is aligned with the ram toe. Do not attempt to use this set-up

when the body toe is not aligned.

V4.0 10 Ton Hydraulic Porta-Power Autobody and Frame Repair Kit 8667834

Visit www.princessauto.com for more information 9

DUCKBILL SPREADER SET-UP

1. Screw the handle (#12) into the pump’s handle socket (#13).

2. Screw the hydraulic hose (B) onto the duckbill spreader’s (F) inlet port

until hand tight.

OPERATION

The Porta-Power Repair Kit has various attachments to push, pull, stretch and

spread metal structure and panels to reshape them. The pump works in both

the vertical and horizontal position. The oil filling screw must be at the top when

used in a vertical position.

1. Set-up the ram or duckbill spreader. Attach to the pump.

2. Loosen the oil filling screw (#35) several turns to allow air to enter the pump.

3. Open the pump valve (#29) clockwise to allow oil to flow to the ram.

4. Place a block of wood or similar buffer at the end of the accessory that is

bracing the ram to protect the vehicle structure.

5. Pump the handle slowly until the accessory touches the workpiece. Continue

pumping to apply pressure to the workpiece until it is reshaped as desired.

6. Slowly turn the pump valve counterclockwise one turn to release the

pressure and allow the oil to flow back into the pump’s cylinder. Tighten

the pump valve.

7. Tighten the oil filling screw until tight.

8. Remove and store the attachments and extensions.

ACCESSORY

Each accessory can be used by itself or in conjunction with other accessories to

apply force against a vehicle’s panels and frame to reshape or realign them.

REDUCED TONNAGE CAPACITY

The base ram set-up is an accessory directly attached to the ram piston and

another to the base via the male connector. This retains the full tonnage capacity

(see Specifications). Reduce the tonnage capacity by 50 percent for each extra

attachment or extension tube added to the ram. Two extension tubes or an

extension tube with another accessory will reduce the tonnage capacity to 25

percent (10 ton to 5 ton for extension tube to 2.5 ton for the third attachment).

8667834 10 Ton Hydraulic Porta-Power Autobody and Frame Repair Kit V4.0

10 For technical questions call 1-800-665-8685

Always use the longest extension tube possible to avoid minimizing the

tonnage capacity.

ADAPTERS

Extension Tubes (D) extend the ram’s reach between 3-7/8 to 45 in. Extension

tubes are attached end-to-end from. Always arrange multiple extension tubes

with the longest piece connected to the ram piston and the shortest piece

connected to the accessory.

The male connector (M) is inserted into the ram’s base. Accessories or

extension tubes can then be attached to the ram.

PUSHING

The primary method to modify the structure is pushing the damaged structure

back into place

1. Install the flat base or body toe at the bottom of the ram. This provides a flat

area to brace against and spreads out the force, allowing the narrower

accessory on the piston head to concentrate the force and reshape the metal.

2. Determine the distance between the bracing point and the damaged structure

by holding the ram in place. Add extension tubes to the piston end to extend

the reach, remembering to accommodate the length of the accessory. The

distance left should be less than the ram piston’s stroke length (see

Specifications). Stop and add additional extension tubes as needed.

a. Depending on the workspace, you may need to add an extension

between the ram and the flat base/toe plunger to fit it into the

available space.

3. Choose the appropriate accessory based on the type of repair being

attempted and install it on the ram piston.

a. The body toe (J) must be aligned so the offset flange is aligned with

the length of the flat base. This will keep the force parallel to the

direction of the bend. Using the body toe to push in any other

configuration can result in a failure and result in damage or injury.

This does not apply when using the body toe as a base.

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