Potterton Performa System HE Manual de usuario

User’s Guide Performa

System HE

This is a Wall Mounted Powered Flue Condensing Boiler Gas Fired Central Heating Unit.

The boiler meets the requirements of Statutory Instrument “ The Boiler (Efficiency) Regulations 1993 No3083” and is

deemed to meet the requirements of Directive 92/42/EEC on the energy efficiency requirements for new hot water

boilers fired with liquid or gaseous fuels:-

Type test for purpose of Regulation 5 certified by:

Notified Body 0051.

Product/Production certified by:

Notified Body 0051.

For use in GB/IE only.

2Publication No. 5111818

Natural Gas

Potterton Performa System 12 HE

G.C.No41 591 24

Potterton Performa System 18 HE

G.C.No41 591 25

Potterton Performa System 24 HE

G.C.No41 591 26

Potterton Performa System 28 HE

G.C.No41 591 27

IMPORTANT - Installation, Commissioning, Service & Repair

This appliance must be installed in accordance with the

manufacturer’s instructions and the regulations in force. Read

the instructions fully before installing or using the appliance.

In GB, this must be carried out by a competent person as

stated in the Gas Safety (Installation & Use) Regulations.

Definition of competence: A person who works for a CORGI

registered company and holding current certificates in the

relevant ACS modules, is deemed competent.

In IE, this must be carried out by a competent person as

stated in I.S. 813 “Domestic Gas Installations”.

Lifting - This product should be lifted and handled by two

people. Stooping should be avoided and protective equipment

worn where necessary. Carrying & lifting equipment should be

used as required, e.g. when installing in a loft space.

The addition of anything that may interfere with the normal

operation of the appliance without express written permission

from the manufacturer or his agent could invalidate the

appliance warranty. In GB this could also infringe the Gas

Safety (Installation and Use) Regulations.

Warning - Check the information on the data plate is

compatible with local supply conditions.

Benchmark Commissioning Checklist

Please ensure that your installer hands you the boiler

Installation & Service Instructions with the Benchmark

Commissioning Checklist sections completed. The details in

the Checklist will be required in the event of any warranty

work. Keep the instructions in a safe place and ensure that the

Service Interval Record at the back is completed at each

service visit.

CORGI

All CORGI registered installers carry a CORGI identification

card and have a registration number. You can check your

installer is registered by telephoning 0870 4012300 or writing

to:-

1 Elmwood,

Chineham Business Park,

Crockford Lane,

Basingstoke. RG24 8WG

or check online at www.corgi-gas-safety.com

This product has an energy rating (B) on a scale of A to G.

For more information see www.boilers.org.uk. This is a certification mark.

Publication No. 5111818

In an Emergency

If a water or gas leak occurs or is suspected, the boiler

can be isolated at the inlet valves as follows;

1. Turn off the electrical supply and turn the selector

switch on the facia box to the Off position.

2. Using a suitable open ended spanner or screwdriver

turn the square on the gas tap to the left to isolate the

gas supply at the boiler (Fig. 1).

3. The isolating valves are positioned under the boiler

and can be closed by turning their taps to the right

towards the wall (Fig. 2).

4. Call your Installer or Service Engineer as soon as

possible.

In case of gas leaks

1. If a gas leak is found or suspected, turn off the gas

supply at the meter immediately and at the isolating

valve on the boiler if possible. Contact your Gas

Supplier immediately.

Servicing your Appliance

1. For reasons of safety and economy your appliance

should be serviced annually. Servicing must be

performed by a competent person. Your Installer or

Service Engineer will be able to advise you.

2. Any purpose provided ventilation should be checked

periodically to ensure that it is free from obstruction.

Electricity Supply

1. THIS APPLIANCE MUST BE EARTHED.

2. A standard 230V ~ 50Hz supply is required. The

appliance must be protected by a 3 amp fuse.

Never Hang Flammable Items Over The Appliance

Gas Tap

Heating Flow and

Heating Return

Isolating Valves

Fig. 1

Fig. 2

4Publication No. 5111818

Introduction

1. Your Potterton Performa System HE is a gas fired,

room sealed, powered flue boiler, providing central

heating and hot water for your home. It is fully

automatic and does not have a pilot light.

2. Due to the high efficiency and resultant low flue

gas temperature when in condensing mode a white

plume of condensate will be emitted from the

terminal. This will be particularly evident during

periods of low outside temperature.

Facia Panel

1. The facia panel is behind the hinged lower door

panel. As well as the On/Off/Reset selector switch,

temperature control knob and pressure gauge, the

facia incorporates nine neon indicator lights.

2. Neons 10, 11 & 12 indicate the operational status

of the boiler. Neons 4 to 9 have a dual function,

indicating the temperature of the central heating

water when constantly illuminated. If a fault develops

the appropriate neon will begin to flash.

bar

30°40°50°60°70°80°

Reset

Fig. 3

30°40°50°60°70°80°

1. On/Off/Reset Selector Switch

2. Temperature Control

3. Central Heating System Pressure Gauge

Neon Indicators

4. Flame Failure or Blocked Condensate Drain

5. Safety Thermostat Activated (Boiler or Flue)

6. Fault on Fan or Flue

7. Fault on Pump or Low System Pressure

8. Fault on Temperature Sensor

9. Fault on Temperature Sensor

10. Power On

11. Boiler On

12. Burner On

When neons 4 to 9 are constantly illuminated,

they indicate the temperature of the central

heating water.

213

4567 9

10 12

KEY TO FACIA PANEL (Fig. 3)

Hinged Lower

Door Panel

Facia Panel

Publication No. 5111818

Operating the Boiler

1. Ensure that the electricity and gas supplies are

turned on. Check that the central heating pressure is

between 0.2 and 1.0 bar (Fig. 4).

2. Turn the On/Off/Reset selector switch anticlockwise

from the off position (Fig. 6) to the on position.

3. The green power on indicator ( ) will illuminate

(Fig. 5).

4. On Position: In this position the boiler will provide

central heating or domestic hot water according to

demand (Fig. 7). The boiler on ( ) will illuminate

(Fig. 5). Neons 4 to 9 will illuminate as the

temperature rises.

5. The boiler will light automatically on demand.

6. The orange burner on neon ( ) will illuminate

when the boiler is operating and the main burner is on

(Fig. 5).

IMPORTANT: When the selector switch is in the ‘0’

(Off) position the electrical supply to the boiler is

isolated. The boiler will not operate.

bar

30°40°50°60°70°80°

Reset

Fig. 7

Reset

Off Position

Fig. 6

Fig. 5

Fig. 4

bar

Power On

Neon Burner On

Neon

Central Heating

System Pressure

Gauge

On/Off/Reset

Selector Switch

Central

Heating Neon

30°40°50°60°70°80°

4567 9

On position

6Publication No. 5111818

Temperature Control

1. The water flow temperature can be adjusted

between 30°C (± 5°C) minimum and 85°C

(± 5°C) maximum.

2. Turn the control knob clockwise to increase the

temperature (Fig. 8).

3. In normal winter usage we recommend that the

temperature be set at maximum.

Flame Failure Reset

1. The red flame failure neon ( ) will illuminate in

the event of the burner failing to light, when

incomplete lighting of the burner occurs or blockage

of the condensate drain (Fig. 9).

2. Turn the selector switch fully anti-clockwise

against the spring pressure to the ‘Reset’position for

at least two seconds and release (Fig. 10).

3. If the flame failure light illuminates repeatedly a

fault is indicated with the boiler, gas supply or

condensate drain. Your Installer or Service Engineer

should be contacted as soon as possible.

Reset

Fig. 8

Temperature Control

Reset Position

Fig. 10

30°40°50°60°70°80°

Flame Failure

Neon

Fig. 9

Publication No. 5111818

Air Flow Monitor

1. The boiler is fitted with an air pressure sensing

device. This monitors the flue system.

2. If the ( ) neon illuminates it indicates that the

flue or flue terminal is blocked or obstructed in some

way, or that there is an internal fault. If there is no

external blockage of the flue terminal that can be

easily removed contact your Installer or Service

Engineer (Fig. 11).

Pump Fault or Low Pressure

1. The neon ( ) will illuminate if the circulating

pump is faulty or the system pressure drops below the

minimum requirement (Fig. 11).

2. Check the pressure gauge as described on page 8.

If the pressure is in the normal range, a pump fault is

indicated. Contact your Installer or Service Engineer

to determine the nature of the fault.

Sensor Fault

1. When either of the the ( ) neons is illuminated a

fault on one of the temperature sensors is indicated

(Fig. 11). Contact your Installer or Service Engineer.

Pump Protection

1. With the selector switch in the on position (Fig. 12)

the pump will automatically operate for 1 minute in

every 24 hours to prevent sticking.

Safety Thermostat

1. Your Potterton Performa System HE is fitted with

an additional safety devices, which shut down the

boiler in the event of the system, boiler or flue

overheating. The safety thermostat neon ( ) will

light in this instance (Fig. 11).

2. To reset: Turn the selector fully anti-clockwise

against the spring pressure to the ‘Reset’position for

at least two seconds and release (Fig. 12).

3. If after turning the selector to the ‘Reset’position

the boiler does not relight or the safety thermostat

operates repeatedly, causing boiler shutdown, a fault

is indicated. Your Installer or Service Engineer should

be contacted as soon as possible.

30°40°50°60°70°80°

Air Flow

Monitor Neon

Pump/Low

Pressure Neon

Sensor Fault

Neons

Reset

Fig. 11

Fig. 12

Safety Thermostat

Neon

8Publication No. 5111818

Central Heating System Pressure

1. The water pressure in the central heating system

is indicated by the pressure gauge.

2. With the system cold and the boiler not operating

the pressure should be between 0.2 and 1.0 bar.

During operation the pressure should not exceed 2.5

bar, and will normally be between 1.0 and 2.0 (Figs.

13 & 14).

3. A pressure of 3 or greater indicates a fault. The

safety pressure relief valve will operate, at a pressure

of 3 (Fig. 15). It is important that your Installer or

Service Engineer is contacted as soon as

possible.

4. The minimum pressure for correct operation is 0.2.

If the pressure falls below 0.2, this may indicate a

leak on the central heating system (Fig. 16).

To Shut Off the Boiler

1. For short periods: Turn the selector switch to the

Off position (Fig. 17).

2. For long periods: Turn off the selector switch

(Fig.17), electricity and gas supplies.

If your home is to be left unoccupied for long

periods during cold weather the boiler and whole

system should be drained unless there is

additional frost protection.

3. Your installer will advise you about frost protection

and draining the system.

IMPORTANT: When the selector switch is in the

‘0’(Off) position the electrical supply to the boiler

is isolated. The boiler will not operate.

Frost Protection Mode

1. The frost protection feature will operate when the

selector switch is in the On position.

The gas and electrical supplies to the boiler must be

on and then system pressure be within the range

described above.

2. If the system temperature falls below 5°C, then the

boiler will fire until the water temperature has been

raised.

3. Further frost protection can be incorporated by

using a frost thermostat to protect the whole system.

bar

On/Off

Selector Switch

Reset

Off Position

Fig. 17

Normal Pressure (when cold)

Normal Pressure (operating)

Fig. 13

Fault

Fig. 14

Below Minimum

Fig. 15

Fig. 16

Pressure Gauge

Publication No. 5111818

Clearances around the Boiler (Figs. 18 & 19)

1. The minimum clear spaces needed around the boiler

measured from the casing are as follows:

Top - 200mm

Bottom - 200mm

Left Side - 5mm

Right Side - 20mm/5mm*

Front - 5mm (In Operation)

- 450mm (For Servicing)

*NOTE: The boiler can be operated with a clearance

of 5mm at the right. This is also sufficient for routine

maintenance. However a clearance of 20mm is

required if it is necessary to remove the secondary

heat exchanger. This should be considered when

siting the appliance and in the event of any

subsequent alteration in the area of installation.

2. These areas must not be obstructed in any way.

Blocking the clearance spaces may result in the

boiler overheating and damage may occur.

3. The gas burning compartment of your boiler is

completely sealed from the room in which it is fitted.

Products from the combustion of gas are vented to the

outside through the flue terminal which must be kept

free from obstruction as this would interfere with the

correct operation of the boiler.

4. The boiler may be installed in a cupboard if these

minimum clearances are kept. The compartment

should be large enough to house the boiler and

ancillary equipment only.

5. IT SHOULD NOT BE USED AS A STORAGE

CUPBOARD.

Check List

1. If a fault develops, or is suspected, call your Installer

or Service Engineer as soon as possible.

2. Go through the following check list before you make

contact.

a) Is the electricity supply on ?

b) Is the selector switch in the On Position (giving a

green “Power On”neon) ?

c) Is the red “Flame Failure”neon lit ? Turn the

On/Off/Reset selector fully anti-clockwise.

d) Is the gas supply on ?

e) Is the system pressure correct ?

f) Is the boiler temperature control set high enough ?

g) Is the time clock (if fitted) calling for heat ?

h) Is the room thermostat (if fitted) set high enough ?

i) Are the radiator valves open ?

200mm Min

780mm

450mm

200mm Min

20mm/5mm Min

see *NOTE:

5mm Min

450mm Min

For Servicing

Purposes

Fig. 18

Fig. 19

In Operation

10 Publication No. 5111818

Cleaning the Outercase

The painted panels should be wiped with a damp

cloth and then dried completely. DO NOT USE

ABRASIVE CLEANING AGENTS.

Spare Parts

IMPORTANT - Only a competent person should be

used to service or repair this boiler.

1. Any repairs to the boiler will usually be the

responsibility of the Installer during the guarantee

period after which spare parts may be obtained

through approved Potterton stockists if required.

2. Quote the appliance name, model number and

where possible the part number when ordering

spares. A parts list is included in the Installation and

Servicing Instructions.

3. The name, model number and serial number can

be found on the information label on the back of the

hinged lower door (see back page).

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