Porsche Boxster S Manual de usuario

Technical Manual

-~~s:.re.,-

Technical Information

Contents:

Group 7

Body equipment, interior

WKD483 521 31

Boxster(986) Bodyequipment,interior

Supplement Overview

Supple-

ment Edition Topic Article number

05/1996 Basicedition WKD483521

10 08/1996 Disassemblingandassemblingthe dashboard WKD483521.02

04/1997 WKD483521,10

General supplement on the seat

14 08/1997 WKD483521.14

Removingandinstallingcoveringfor front back-

rest

26 16/1997

04/1999

WKD483521.16Removingandinstallingcowlpanelcover

Disassemblingandassemblingdoortrim panel

(newbowdencable) WKD483521.26

36 08/1999 FolderseparationGroups6 and 7 WKD483521.31

12/1999

General remarks on the dashboard WKD483521.36

WKD483521.37

37 OS/2000 Generalsupplement

Supplement Overview

Printedin Germany-37, 2000 Master7

Boxster (986) Foreword

Table of Contents

0 Foreword

Foreword

ForewordUse . 1

-1 page

-2 page

Table of Contents

Printed in Germany -37, 2000 masterY

Boxster (986) Foreword

Foreword

ThismanualcontainsTechnicallnformationaswell asinstructions

on repairsfor Porschevehicles.Itis intendedfor the soleuse of

workshopsbelongingto PorscheAG.

Thedescriptionsformthe basisfor professionalandcorrect mainte-

nanceandrepairwork. The contentofthe work procedures

describedis basedonthe leveloftrainingofafitter who hascom-

pletedvocationaltrainingand hasa soundknowledgeofthe prod-

uct. Thislevelof knowledgeis necessaryin orderto carry outthe

workdescribed.

Warning notes

Thewarningnotesand safetyinstructionsareclassifiedbythe

respectivesignalisingword (Danger,Warning,Caution)besidethe

warningsymbol.

To preventinjuryandrestricted operatingandtraffic safetyofthe

vehicle,or damageto thevehicleasthe resultof incorrectwork,

readthese instructionscarefullyandobservethem withoutfail.

Itis notpossiblefor PorscheAGto givea detailedevaluationof all

dangersituationsfor the personscarryingoutthework. Itis there-

fore imperativethatallpersonscarryingoutrepairandmaintenance

work on Porschevehiclesusetheir specialistknowledgeto ensure

thattheirownsafetyis not atrisk andthe procedurechosenwill not

haveanynegativeeffects onthe vehicle-especiallywith regardto

safety.

Itistherefore expresslyspecified

proceduresdescribedshouldbec

the validguidelinesandregulation

blewith respectto healthandacc

-1 page 1

Foreword

Printedin Germany-37,2000 vorwort

Warns against death or very serious injury which will cer-

tainly occur if the instructions are not observed.

Warns against death or very serious injury which may occur

if the instructions are not observed.

Warns against minor injury or damage to property if the

instructions are not observed.

thatallworkinvolvedintheworkarried

outonlyinaccordancewiths

ofthe localauthoritiesresponsi-

identpreventionandenvironmen-

Boxster(986)

Foreword

tal protection,andin compliancewiththe legalrequirementsof

individualcountries.

Notes

Notescontainadvisoryinformationrelatedto the work procedure

whichmakesthe fitter's work easier.Thefollowingpictogram indi-

catesthis information:

[IJ Note!

Containsadvisoryinformationwhichmakestheworkprocedureeas-

ter.

Dueto the continuousdevelopmentand improvementof our vehi-

cles,there maybe discrepanciesbetweenthe actualtechnicalsta-

tus ofthe vehiclesandthe work descriptions.Anyexisting

deviationsarecorrected by meansof supplements,andthe scope

ofthe descriptionsis extendedwithsupplements.

PorscheAGretainsthe rightto implementchangesat anytime and

withoutpriornotice.

Boxster (986) Foreword

Use

Theworkshopdocumentationfor the Boxster(986)modelhasthe

designation

-"Boxster (986)" Technical Manual- andcontainsTechnical

Informationaswell as instructionson repairs.

Theintegrationofthetechnicalinformationpublishedinthe "Boxster

(986)"TechnicalManualwiththe descriptivematteronrepairs pro-

videsthe userwith a complexreferencework that combinesinto

onebook associatedor cross-referencedmaterialof relevanceto

workshopsandoriginatingfrom variousinformationmedia.

The"Boxster(986)"TechnicalManualconsists of 15 folders, subdi-

videdintothefollowingGroups

.0 Entirevehicle-General

.0 Diagnosis,1 Engine,part1 (upto RepairGroup45)

.0 Diagnosis,1 Engine,part 2 (asof RepairGroup69)

.1 Engine,part 1 (upto RepairGroup13)

.1 Engine,part 2 (asof RepairGroup15)

.2 Fuel,exhaust,engineelectronics

.3 Transmission,manualtransmission

.3 Transmission,automatictransmission

.4 Runninggear

.5 Body

.6 Bodyequipment,exterior

.7 Bodyequipment,interior

.8 / 9 Airconditioning/ Electrics

.9 Circuitdiagrams,part1 (upto andincluding'99 model)

.9 Circuitdiagrams,part 2 (asofandincluding'00 model)

Thetwo folders withGroup0 areto be regardedasone folder;i.e.

file the "Technicallnformation"noticesonlyinthefolder"Group0

Diagnosis,part I" -up to Repair Group 45-.

Thesecondfolder Group0 Engine,part 2 -as of Repair Group

69- includesthe furtherRepairGroupsbelongingto Group1.

Thetwo folders withGroup1 areto be regardedasone folder;i.e.

filethe liTechnicallnformation"onlyinfront ofthe repairdescriptions

inthe folder Group1 -Engine, part1 -up to Repair Group 13-.

-2 page 1

handhabung

Use

Printed in Germany -37, 2000

Boxster(986)

Foreword

Thesecondfolder Group1 -Engine, part2 -as of Repair Group

15- includesthe further RepairGroupsbelongingto Group1.

Thetwo folders withGroup9 areto be regardedas one folder;i.e.

filethe "TechnicalInformation"noticesonlyinthe folder Group9 Cir-

cuit diagrams,part 1 -up to '99 model-.

Thesecondfolder Group9 Engine,part2 -as of '00 model-

includesthefurther RepairGroupsbelongingto Group9.

The"Boxster(986)"TechnicalManualhasthe samestructurein

eachfolder,withthefollowingbreakdownfor allGroups:

Title page: "Boxster (986)" Technical Manual

> Foreword

Title page: "Technical information"

> Tableof contents,Technicalinformation>Telchnicalinformation

Title page: "Repair'

> RepairGroups:overview>Tableof contents,repairs>General/

technicaldata> Instructionsonrepairs

As canbe seenfrom the breakdown,the publishedTechnicallnfor-

mationis inthe front part of eachfolder-numbered accordingto

theGroups.TheTable ofContentsassignedto eachGroupwill be

periodicallyupdated.

Followingthe TechnicalInformation,separatedbyatitle page,the

instructionson repairs-assigned accordingto the Groupsor bro-

kendowninto RepairGroups-are includedinthe folders.

Theinstructionsonrepairswillbeextendedandupdatedbymeans

ofsupplements.

rn Note!

Sheetsthat alreadyexistinthe "Boxster(986)"TechnicalManual

andareupdatedor revisedandtherebyexchangedbyasupplement

are designatedin the footer withthesupplementnumbercorre-

spondingto the currentversion:e.g. "Printedin Germany-2,-

2000"

rn Note!

Dueto a systemmodificationinthe TechnicalLiteratureproduction,

thefollowingprocedureshavechangedin modelyear20001

Boxster(986) Foreword

1 -The previous record sheet in the folder "O-General" and

the supplement contents sheet -red sheet- have been

omitted. A supplement overview now appears sepa-

rately in each folder. The new supplement contents

sheet can be destroyed after the supplement is filed in

the folder.

rn Note!

Thesupplementoverviewsheetis replacedwiththerelevant

supplementinthecorrespondingfolderandmustnolongerbe

maintainedby hand.

2 -The page numbering in the new and the replaced chap-

ters are no longer continuous. Each new chapter is now

given an additional chapter number followed by the

page number e.g.-2 Page 11 =>Rep. Gr. 0; General

3 -The old page numbering still applies to existing chap-

ters and those that are not replaced.

-2 page 3

Use

Printedin Germany-37, 2000 handhabung

Boxster Overview of repair groups

Group 0: Entire vehicle -General

Maintenance 0

Group 0: Diagnosis

Salescheck

On-boarddiagnosis

DMEdiagnosis

Tiptronicdiagnosis

ABSdiagnosis

Group 0: Diagnosis

Airbagdiagnosis

Seatmemorydiagnosis

Heatingdiagnosis

Alarmsystemdiagnosis

PCMdiagnosis

ParkAssistentdiagnosis

HBAdiagnosis

Group 1: 1

Engine

Engine-Crankcase, suspension

Engine-Crankshaft, pistons

Group 1: 1

Engine

Engine-Cylinder head,valvedrive

Engine-Lubrication

Engine-Cooling

Group 2: 2

Fuel, exhaust, engine electronics

Fuelsupply,control

Exhaustsystem,turbocharging

Fuelsystem,electronicinjection

Fuelsystem,K-Jetronic

Exhaustsystem

Starter,powersupply,cruisecontrol

Ignitionsystem

Group 3: 3

Transmission, manual transmission

Clutch,control

Manualtransmission-Actuation, housing

Manualtransmission-Gears, shafts, intogearsh.

Finaldrive, differential,differentiallock

Group 3: 3

Transmission, automatic transmission

Torqueconverter

Automatictransmission-Actuation, housing

Automatictransmission-Gears, control

Finaldrive,differential,differentiallock

Overview of repair groups

Printed in Germany -34, October 1999 REPGRU.CHP

Overview of repair groups Boxster

Group 4: 4

Running gear

Frontwhee!suspension,drive shafts

Rearwheelsuspension,driveshafts

Wheels,tires, suspensionalignment

Anti-LockBrakeSystem(ABS)

Brakes-Brake mechanics

Brakes-Hydraulics, regulator,booster

Steering

Group 5: 5

Body

Bodyfront

Bodycenter,roof,frame

Bodyrear

Lids,flaps

Doorfront,centrallockingsystem

Group 6: 6

Body equipment, exterior

Slidingroof

Convertibletop, hardtop

Bumpers

Glazing,windowcontrol

Exteriorequipment

Interiorequipment

Passengerprotection

Body equipment, interior

Linings,insulation

Seatframes

Seatupholsteries,covers

Group 7:

Group 8: Air conditioning

Heating

Ventilation

Airconditioning

Auxiliaryairconditioningsystem

Group 9 9

Electrics

Instruments,alarmsystem

Radio,telephone,on-boardcomputer,navigation

Windshieldwiperandwashersystem

Lights,lamps,switchesexterior

Lights,lamps,switchesinterior,theftprotection

Group 9: Circuit diagrams

Wiring(upto and includingthe '99 model)

Group 9: Circuit diagrams

Wiring(fromthe'00 model)

Overview of repair groups

Printed in Germany -34, October 1999

REPGRU.CHP

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