Pioneer PD-M602 Manual de usuario

WY)

PIONEER’

The

Art

Entertainment

Service

ORDER

NO.

ARP2694

MULTI-PLAY

COMPACT

DISC

PLAYER

PDO-M602

PD-M552

PD-M502

PD-M602,

PD-M552

AND

PD-M502

HAVE

THE

FOLLOWING:

Penna

Sei

PD-M602

PD-M552

PD-M502

This

manual

applicable

the

following

PD-M602/KU,

KUXJ,

KUXJS,

and

KCXJ

;

PD-M552/KU,

KUXJ,

and

KUXJS

;

PD-M502/KU,

KUXJ,

KUXJS,

and

KCXJ.

For

the

following

PD-M602/KUXJ,

KUXJS,

and

KCXJ

;

PD-M552/KU,

KUXJ,

and

KUXJS

;

PD-M502/KU,

KUXJ,

KUXJS,

and

KCXJ,

refer

page

38.

CONTENTS

SAFETY

INFORMATION

<c-sscseescceeecseeeecceeceeeessees

ADJUSTMENTS

--+---eceescccececceceececececersseeesaeseerns

PACKING

AND

PARTS

LIST

--+-e:--eseeeeeeeeeeeeeereeees

INFORMATION

--+eee--sceeeseeecereeececeeececeneeseeenns

EXPLODED

VIEWS

AND

PARTS

LIST

----+-----+-+20++

10.

FOR

PD-M602/KUXJ,

KUXJS,

KC,

KCXJ,

BLOCK

DIAGRAM

-+-+--+-re-seeeceeeeeeerceeeeceeereeserens

PD-M552/KU,

KUXJ,

KUXJS,

PD-M502/KU,

SCHEMATIC

DIAGRAM.

------+-----2seeeeeeeeseeeeceeees

KUXJ,

KUXJS,

AND

KCXJ

TYPES-------------+-

PCB

CONNECTION

DIAGRAM.

--resccesecseseeeesseees

11.

PANEL

FACILITIES

-------------seeseeeecceeececeeeeeecesenns

PCB

PARTS

LIST

«+--c+eceorscsssesssercoseneciccccteczeenees

12.

SPECIFICATIONS

-----s0:se-eseeeeeeereeececeeeeeeeeteneens

PIONEER

ELECTRONIC

CORPORATION

4-1,

Meguro

1-Chome,

Meguro-ku,

Tokyo

153,

Japan

PIONEER

ELECTRONICS

SERVICE

INC.

P.O.

Box

1760,

Long

Beach,

California

90801

U.S.A.

PIONEER

ELECTRONICS

CANADA,

INC.

300

Allstate

Parkway

Markham,

Ontario

L3R

OP2

Canada

PIONEER

ELECTRONIC

[EUROPE]

N.V.

Haven

1087

Keetberglaan

9120

Melsele,

Belgium

PIONEER

ELECTRONICS

AUSTRALIA

PTY.

LTD.

178-184

Boundary

Road,

Braeside,

Victoria

3195,

Australia

TEL:

[03}

580-9911

PIONEER

ELECTRONIC

CORPORATION

1993

Spiren

ase

PD-M602

SAFETY

INFORMATION

This

service

manual

intended

for

qualified

service

technicians;

not

meant

for

the

casual

do-it-yourselfer.

Qualified

technicians

have

the

necessary

test

equipment

and

tools,

and

have

been

trained

properly

and

safely

repair

complex

products

such

those

covered

this

manual.

improperly

performed

repairs

can

adversely

affect

the

safety

and

reliability

the

product

and

may

void

the

warranty.

you

are

not

qualified

perform

the

repair

this

product

properly

and

safely,

you

should

not

risk

trying

and

refer

the

repair

qualified

service

technician.

WARNING

Lead

solder

used

this

product

listed

the

California

Health

and

Welfare

agency

known

reproductive

toxicant

which

may

cause

birth

defects

other

reproductive

harm

(California

Health

Safety

Code,

Section

25249.5).

When

servicing

handling

circuit

boards

and

other

components

which

contain

lead

solder,

avoid

unprotected

skin

contact

with

the

solder.

Aliso,

when

soldering

not

inhale

any

smoke

fumes

produced.

NOTICE

(FOR

CANADIAN

MODEL

ONLY)

Fuse

symbols

-§&—

(fast

operating

fuse)

and/or

-§&—#

(slow

operating

fuse)

PCB

indicate

that

replacement

parts

must

identical

designation.

REMARQUE

(POUR

MODELE

CANADIEN

SEULEMENT)

Les

symboles

fusible

-@&—

(fusible

type

rapide)

et/ou

-§E—=%

(fusible

type

lent)

sur

CCI

indiquent

que

les

piéces

replacement

doivent

avoir

méme

désignation.

(FOR

USA

MODEL

ONLY)

SAFETY

PRECAUTIONS

ANY

MEASUREMENTS

NOT

WITHIN

THE

LIMITS

The

following

check

should

performed

for

the

OUTLINED

ABOVE

ARE

INDICATIVE

PO-

continued

protection

the

customer

and

service

TENTIAL

SHOCK

HAZARD

AND

MUST

COR-

RECTED

BEFORE

RETURNING

THE

APPLIANCE

THE

CUSTOMER.

technician.

LEAKAGE

CURRENT

CHECK

Measure

leakage

current

known

earth

ground

(water

pipe,

conduit,

etc.)

connecting

leakage

PRODUCT

SAFETY

NOTICE

current

tester

such

Simpson

Model

229-2

equivalent

between

the

earth

ground

and

all

exposed

metal

parts

the

appliance

(input/output

terminals,

screwheads,

metal

overlays,

contro}

shaft,

etc.}.

Plug

the

line

cord

the

appliance

directly

into

120V

60Hz

outlet

and

turn

the

power

switch

on.

Any

current

measured

must

not

exceed

0.5mA.

Reading

should

Leakage

NOt

above

current

0.5mA

Device

under

test

Test

all

exposed

metal

surfaces

Also

test

with

plug

reversed

Earth

(Using

adapter

ground

plug

required)

Leakage

Test

Many

electrical

and

mechanical

parts

the

appli-

ance

have

special

safety

characteristics.

These

are

often

not

evident

from

visual

inspection

nor

the

protection

afforded

them

necessarily

can

ob-

tained

using

replacement

components

rated

for

vol-

tage,

wattage,

etc.

Replacement

parts

which

have

these

special

safety

characteristics

are

identified

this

Service

Manual.

Electrical

components

having

such

features

are

identified

marking

with

the

schematics

and

the

parts

list

this

Service

Manual.

The

use

substitute

replacement

component

which

dose

not

have

the

same

safety

characteristics

the

PIONEER

recommended

replacement

one,

shownin

the

parts

list

this

Service

Manual,

may

create

shock,

fire,

other

hazards.

Product

Safety

continuously

under

review

and

new

instructions

are

issued

from

time

time.

For

the

latest

information,

always

consult

the

current

PIONEER

Service

Manual.

subscription

to,

ad-

ditionai

copies

of,

PIONEER

Service

Manual

may

obtained

nominal

charge

from

PIONEER.

;

PD-M602

PACKING

AND

PARTS

LIST

NOTES:

Parts

marked

“NSP”

are

generally

unavailable

because

they

are

not

our

Master

Spare

Parts

List.

The

mark

found

some

component

parts

indicates

the

importance

the

safety

factor

the

part.

Therefore,

when

replacing,

sure

use

parts

identical

designation.

Parts

marked

“©”

are

not

always

kept

stock.

Their

delivery

time

may

longer

than

usual

they

may

unavailable.

Parts

List

Mark

No.

Description

Part

No.

Mark

No.

Description

Part

No.

Connection

cord

with

PDE

—

319

packing

case

PHG1869

mini

plug

(for

cord)

Mirror

mat

sheet

223

—

007

Connection

cord with

PDE1109

case

PYY1169

plug

(for

Audio)

Bag

Z21

—

038

Remote

control

unit

PWW1068

;

Battery

cover

PZN1010

NSP

101

Dry

cell

battery

VEM

—

022

(R038,

AAA)

Magazine

assembly

PXA1504

Operating

instructions

PRB1184

(English)

Styrol

protector

(F)

PHA1228

Styrol

protector

(R)

PHA1229

PD-M602

EXPLODED

VIEWS

AND

PARTS

LIST

NOTES:

Parts

marked

“NSP”

are

generally

unavailable

because

they

are

not

our

Master

Spare

Parts

List.

The

mark

found

some

component

parts

indicates

the

importance

the

safety

factor

the

part.

Therefore,

when

replacing,

sure

use

parts

identical

designation.

Parts

marked

“@”

are

not

always

kept

stock.

Their

delivery

time

may

longer

than

usual

they

may

unavailable.

3.1

EXTERIOR

Parts

List

_—,

Strain

relief

32P

FF.C/30V

Power

transformer

Power

cord

with

plug

Bonnet

Insulator

Screw

Knob

(Headphone)

Function

panel

Mode

button

Name

plate

Power

button

13.

Screw

Function

button

Display

window

Spring

(Door)

17.

LED

lens

Door

Function

panel

assembly

Mother

board

assembly

Screw

27.»

~Screw

Screw

PNW1912

IBZ30P080FCC

PAC1707

PNW2250

PAC1709

PAM1608

PAC1719

BBZ26P120FZK

PAC1717

PAM1607

PBH1022

PNW2019

PNW2264

PEA1265

PWM1746

BBZ30P060FMC

BBZ30P080F

ZK.

PPZ30P120FMC

FBT40P080FZK

IBZ30P060FCC

IBZ30P100FCC

IBZ30P180F

PDZ30P050F

Function

board

assembly

PWZ2516

Mark

No.

NSP

101

NSP

102

NSP

103

NSP

104

NSP

=-:105

NSP

106

107

NSP

108

NSP

109

Description

Part

No.

PCB

mould

AMR1525

Under

base

PNA1751

Rear

base

PNA1915

Multi

mechanism

assembly

PXA1469

Flat

cable

(6P)

D20PYYO615E

Earth

lead

unit

XDF

—

502

Switch

board

assembly

PWZ2520

Headphone

board

assembly

PWZ2524

eee

Exterior

6PD-M602

NOTE:

Screws

adjacent

mark

the

product

are

used

for

disassembly.

Multi

mechanism

assembly

rer

See

section

3.2.)

The

stopper

consist

the

big

ring

part

and

the

small

ring

part.

you

stick

the

stopper

the

leg,

stick

the

big

ring

part

the

front

leg,

and

the

small

ring

part

the

rear

leg.

Cut

the

Function

button.

Stopper

(For

the

rear

leg)

]

(For

the

front

leg)

‘

Cut

the

section

(shown

above),

that

separate

Fix

button

section

and

Function

button

section.

]

PD-M602

3.2

MULTI

MECHANISM

ASSEMBLY

the

label

attached

the

motor

faces

the

direction

illustrated.

~°

Label

o-17

*2:

Fix

the

motor

101

the

motor

board

assembly

110

that

the

label

attached

the

motor

faces

the

direction

illustrated.

How

install

the

disc

table

ctions

marked

and

the

three

sections

marked

(4)

Usenippers

other

tool

cut

the

three

figure.

Then

remove

the

spacer.

stick

the

disc

table

top

(takes

about

9kg

press-

the

stopper,

put

spacer

top

yoke

and

ure).

Detach

the

spacer.

{2]

While

supporting

the

spindle

motor

shaft

with

PD-M602

Parts

List

Mark

No.

Description

Part

No.

Mark

No.

Description

Part

No.

Motor

pulley

PNW1634

Guide

bar

PLA1094

Gear

holder

PNW1929

Disc

table

PNW

1067

eee.

Gear]

PNW2052

Cam

gear

PNW1923

Gear2

PNW2053

Belt

PEB1138

53.

Gear3

PNW2054

Top

guide

PNW2061

Pinion

gear

PNW2055

Gear

pulley

PNWI1918

PWB

holder

PNW2057

GearS

PNW1919

Carriage

motor/0.3W

PXMI1027

GearL

PNW1920

D.C.

motor

assembly

PEA1235

Eject

spring

PBH1107

(spindle,

with

oil)

Switch

lever

PNW1927

Pickup

assembly

PEA1285

Seven

bar

PNW1931

Disc

table

assembly

PEA1035

13.

Sub

rotary

lever

PNW1933

Screw

BBZ26PO60FMC

Sub

rotary

lever

spring

PBH1111

Screw

BPZ20P060FMC

Rotary

lever

PNW1932

Screw

BPZ26P100FMC

Drive

plate

PNW1930

Screw

JFZ17PO025FZK

Motor

screw

PBA

112

Screw

JFZ20P040FMC

Holder

lever

spring

PBH1110

Washer

WT12D032D025

Disc

holder

PNW1924

Cushion

PED1001

Stopper

spring

PBH1131

Holder

lever

PNW1925

Stopper

PNW2069

~~‘

Float

rubber

PEBI1014

D.C.

motor

assembly

PEA1246

Float

rubber

PEB1132

(CARRIAGE)

Float

screw

PBA1L073

Upper

chassis

~PNB1267

‘Release

lever

PNW1934

Sub

chassis

PNW2073

Release

spring

PBH1106

Clamper

cam

PNW1922

Clamper

holder

PNW1921

Clamper

spring

PBH1109

Clamper

PNW1857

NSP

101

Motor

VXM1033

NSP

102

Eject

lever

PNB1306

Lock

lever

PNW1917

103

s*see

Lock

spring

PBH1108

NSP

104

Servo

mechanism

PXA1417

StairL

PNW1915

assembly

StairR

PNW1916

Synchronize

lever

PNW1926

NSP

105

board

assembly

PWZ2038

106

oeoeee

Motor

assembly

PEA1130

NSP

107

Rubber

tube

PEB1171

(LOADING,

DISC

SELECT)

NSP

108

Main

chassis

PNW2074

Screw

PMZ26P040FMC

NSP

109

Select

board

assembly

PWZ2533

Screw

PPZ30P080FMC

Screw

BBZ30P060FMC

NSP

110

Motor

board

assembly

PWZ2040

NSP

111

Mechanism

board

assembly

PWX1192

Washer

WT26D047D025

NSP

112

—

Earth

lead

unit

PDF1074

Washer

WA31D054D025

NSP

113

Clamp

magnet

PMF1014

Ering

Z39-010

NSP

114

Gear

stopper

PNB1303

Screw

IPZ30PO80FMC

NSP

115

YokeM

PNBI312

Rubber

spacer

PEB1238

NSP

116

angle

PNBI405

Rubber

spacer

PEBI179

NSP

117

Carriage

base

PNW2058

Silent

ring

PBK1093

Washer

WA62D130D025

Earth

spring

PBHI132

PD-M602

BLOCK

DIAGRAM

AVNOIS

Olanv

AlddNS

YWaMOd

Aaya

NOILONASA

AV1dSIG

018

Bulpeo

ebesed.

(19691)

Ndo

Bulyoes)

Snood.

Aiqwessy

dnAold

(GOO!)

(LOvOl)

ova

(40€9I)

¥3009030

SCHEMATIC

DIAGRAM

5.1

Waveforms

50T-

JUMP:

After

switching

the

pause

mode,

press

the

Note:

The

encircled

numbers

denote

measuring

points

the

schematic

diagram.

TP1-

1:PLAY

MODE

(RF)

500mVidiv

500nsec/div

TP1-Pin

1:TRACK

MODE

(RF)

500mVidiv

200

usec/div

TP1-Pin

6:PLAY

MODE

(FOER)

100mVi/div

10msec/div

TP1

2:PLAY

MODE

(TRER)

1V/div

10msec/div

TP1-Pin

2:50T-

JUMP

(*1)

MODE

(TRER)

1Vidiv

1msec/div

manual

key.

FOCUS-

IN:Press

the

key

without

disc.

1C202-Pin

:FOCUS

(*2)

MODE

(FODR)

1Vidiv

200msec/div

1C202-Pin3

:PLAY

MODE

(FODR)

1Vidiv

1msec/div

1C202-

4:PLAY

MODE

(6)

(TRDR)

500mV/div

imsec/div

1C202-

4:50T-

JUMP

(*1)

MODE

(TRDR)

500mV/div

imsec/div

1€201

PLAY

MODE

(SPDR)

1Vidiv

50msec/div

1C201-

TRACK

MODE

(SPDR)

2Vidiv

50msec/div

1C202-Pin9

:PLAY

MODE

(CADR)

1Vidiv

2sec/div

1C202-Pin

:TRACK

MODE

(CADR)

2V/div

200msec/div

1C151-Pin

32:PLAY

MODE

(EFM)

2Vidiv

500nsec/div

1C401-

9:PLAY

MODE

(1kHz)

(LO

)

(D/A

DATA

OUT)

1V/div

200

psec/div

1C401

10:PLAY

MODE

(1kHz)

(

D/A

DATA

OUT

)

div

200

usec/div

1C301-

35:PLAY

MODE

(1kHz)

(16)

(BCLK)

2Vidiv

500nsec/div

rererrreerreer

Paar

nee

aes

Suey

See

eer

‘TRACK

MODE

Upper:TP1-

(RF)

1V/div

Lower:

1C151-

(MIRR)

2Vidiv

200

psec/div

1C301

32:PLAY

MODE

(1kHz)

(LRCK)

2Vidiv

wsecidiv

1C301

34:PLAY

MODE

(1kHz)

:PLAY

MODE

(DATA)

Upper:TP1

(RF)

1V/div

2Vidiv

500nsec/div

Lower:

1C151-

(DFCT)

Mere

5Vidiv

200

ysec/div

Pin-

OUTPUT:PLAY

MODE

(1kHz)

1V/div

200

psec/div

1C301-Pin

4:PLAY

MODE

(MDP)

2Vidiv

usec/div

1C301-

20:PLAY

MODE

(PCO)

2Vidiv

usec/div

ANNAN

TTL

Note:

When

“PARTS

PARTS

Since

the

values

ment.

RESISTOR

Unit:

k:kQ

Rated

noted.

Tolerance:

less

other

CAPACITO

Unit:

p:pF

Ratings:

Rated

volt

COILS:

Unit:

OTHERS:

e®:

Sig

:Ad

(Red)

The!

portanc

placing

SWITCHE

FUNCTIQ

$702

$703

$704

$705

$706

$708

$721

$722

$723

$724

$725

$726

$727

$728

$729

$730

$731

$732

$733

$734

$735

$736

SWITCH

$801

pause

mode,

press

the

disc.

FRACK

MODE

ec/div

PLAY

MODE

div

STRACK

MODE

sec/div

2:PLAY

MODE

1sec/div

PLAY

MODE

(1kHz)

IATA

OUT)

)

usec/div

1C401-

10:PLAY

MODE

(1kHz)

(LO

)

(D/A

DATA

OUT

)

1V/div_

sec/div

1301

35:PLAY

MODE

(1kHz)

(16)

(BCLK)

2Vidiv

500nsec/div

reerrerrcrer

1C301

32:PLAY

MODE

(1kHz)

(18)

(LRCK)

2Vidiv

usec/div

1C301

34:PLAY

MODE

(1kHz)

(DATA)

2Vidiv

500nsec/div

Pin-

OUTPUT:PLAY

MODE(1kHz)

1Vidiv

200

sec/div

‘TRACK

MODE

Upper:TP1-

(RF)

1V/div

Lower:

1C151-

(MIRR)

2Vidiv

200

psec/div

‘PLAY

MODE

Upper:

TP1

(RF)

1V/div

Lower:

IC151

(DFCT)

5V/div

200

usec/div

1C301-

4:PLAY

MODE

(MDP)

2Vidiv

usec/div

1C301-

20:PLAY

MODE

(PCO)

2Vidiv

usec/div

PD-M602,

PD-M552,

PD-M50%

Note:

(Type

When

ordering

service

parts,

sure

refer

“PARTS

LIST

EXPLODED

VIEWS”

“PCB

PARTS

LIST”.

Since

these

are

basic

circuits,

some

parts

them

the

values

some

components

may

changed

for

improve-

ment.

RESISTORS:

Unit:

k:kQ,

M:MQ,

unless

otherwise

noted.

Rated

power:

1/4W,

1/6W,

1/8W,

1/10W

unless

otherwise

noted.

Tolerance:

(F):

+1%,

(G):

+2%,

(K):

+10%,

(M):

20%

+5%

un-

less

otherwise

noted.

CAPACITORS:

Unit:

p:pF

unless

otherwise

noted.

Ratings:

capacitor

(wF)/

voltage

(V)

unless

otherwise

noted.

Rated

voltage:

50V

except

for

electrolytic

capacitors.

COILS:

Unit:

m:mH

unless

otherwise

noted.

VOLTAGE

AND

CURRENT:

voltage

(V)

PLAY

mode

unless

otherwise

noted.

or-mA:

current

PLAY

mode

unless

otherwise

noted.

Value

(

—_)

current

STOP

mode.

OTHERS:

=»

Signal

route.

Adjusting

point.

(Red)

Measurement

point.

The

mark

found

some

component

parts

indicates

the im-

portance

the

safety

factor

the

parts.

Therefore,

when

re-

placing,

sure

use

parts

identical

designation.

SWITCHES

(Underline

indicates

switch

position):

FUNCTION

BOARD

ASSEMBLY

$702

EJECT

$703

DISC

S704

DISC

$705

AUTO

FADER

S706

DELETE

S708

PROGRAM

$721

COMPU

TIME

FADE

$722

HI-LITE

$723

DISC

$724

DISC

$725

ADLC

$726

MUSIC

TYPE

$727

DISC

$728

DISC

$729

PAUSE

$730

REPEAT

$731

STOP

$732

TIME

$733

PLAY

S734

RANDOM

S735

<éq

S736:

SWITCH

BOARD

ASSEMBLY

S801

POWER

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