Piaa 2000 Back-Up Manual de usuario

-1- PKI-0031

●Makesurethelampisinstalledsecurelybeforedrivingthevehicle.Ifanabnormalityisfound,adjustitimmediately.

●Avoidneedlessdisassemblyoflamporharnessasitmaycauseittofail.

●Ifthelensiscrackedordamagedinanyway,verifywhetherthereisanydamagetotheharnessortherelayharnessthatitis

 connectedto.Ifthereisanydamagetothecordcovering,replaceitimmediately.

●Whenwashingthevehiclewithahose,donotapplyexcesswaterpressuretothelamp.Watermayseepinandcauesdamage

 tothelamp.

※ The  and   marksindicatedinthismanualare

 cautionarypointsrelatedtotheinstallationoftheproduct.

 Toensuresafeandsecureinstallationoftheproduct,pleasefollowthesepointsclosely.

 Touser … Whengivingthisproducttoathirdparty,alwaysincludethismanual

   togetherwiththeproduct.

 Toshopownersinstallingtheproduct … Afterinstallationoftheproduct,makesurethecustomerisprovided

   withthismanual.

●Donottouchthelampwhilelitorimmediatelyafterswitchingitoﬀbecausethelampremainsextremelyhot.Severeburnsmay

 occurasaresult.

●Donotlookdirectlyintothelightforlongperiods.Doingsomaycauseeyeirritationorvisualimpairment.

2000Back-Up

InstallationInstructions

ThankyouverymuchforpurchasingPIAAproduct.

Pleasereadthisentiremanualbeforeinstallationanduseofthisproduct.

●Thislampisprovidedwithabracketforuseasahangingtypelamp.Whenusingitinanuprightposition,makesure

 thelogoiscorrectlydisplayed.Installbyrearrangingthebracket.

●Lampsarespeciﬁedtheattachmentpositiononeitherside.Makesurenottoinstallright-and-leftcontrary.

●Allworkproceduresshouldbecarriedoutinalocationwithadequatespace.Placetheshiftleverinneutralorintheparking

 position.Turnoﬀtheengineandsetthesidebrake.

●Donotbeginworkifenginepartssuchasradiator,oil-coolerorturbopartarestillhot.

●Donotmodifythelampsysteminanywayoritwillvoidthewarranty.

BEFORINSTALLATION

LAMPINSTALLATION

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●Beforeyoubeginalwaysremovethe(-)terminal.

●Whenremovingthebatteryterminals,alwaysturnthekeytoOFFandremoveit.

Turnallotherelectricalunitsoﬀsuchasthelightswitch.

●Verifythe(+)harness(white),(-)harness(black)and(+)switchharness(white/black)beforeconnecting.

●Installtheharnessinapositionwhereitwillnotmakecontactwithhightemperaturesurfacessuchastheengine,

radiatororenginecompartment.

●Arrangetheharnesssothatitdoesnotmakecontactwithmovingparts.

●Donotplacetheharnessonhigh-voltagewiressuchasbrakeorair-conditioningwires.

●Iftheharnessmakescontactwithapartoftheengine,applyalengthofordinarycushionedtapearoundtheharness.

●Donottietheharnessinabundlebybendingintotoomanyfolds.Therelayharnessmayoverheated.

●Whenconnectingtheterminal,makesuretoinstallitcorrectlyand

secureitintoposition.

●Makesuretheharnessdoesnotsag.Useaharnessband

ofvinyltapetosecureitinplaceinsidetheenginecompartment.

●Whenremovingtheterminal,holdthemainbodyoftheterminal

andpullitout.Ifexcessforceisusedtopullthecord,itmaydamage

theconnection,whichcouldcauseittooverheat.

●Beforeconnectingittothebattery,verifythewiringarrangement.

●Afterallwiringiscomplete,conﬁrmthatitworksproperly.

●Donotdrawpowerfromthebatteryonaregularbasisasitmaycauseabatterydrain.

●Donotmodifythelampharnessinanyway.Suchmodiﬁcationsmaycauseittooverheat

orshort.Insomecases,itmaycausethevehicletocatchﬁre.

PIAAwillnotbeliablefordamagecausedbysuchmodiﬁcations.

●Whenremovingthebatteryterminals,donottouchthe(-)and(+)terminals

simultaneously.Anelectricalshockmayoccur.Wearrubbergloveswhencarryingoutsuchworkprocedures.

●Makesurethe(-)and(+)terminalsdonotmakecontactwithmetal.

Itcanbeextremelydangerousifashortoccurs.

●Whenthebatteryterminalisremoved,memoryrelatedtotheclock,radio,audiosystemetc,willbeaﬀected.

Afterallworkproceduresarecompleted,resettotheoriginalsettings.

(Foradjustmentproceduresrefertoyourcarʼ sinstructionmanual)

●Whendoingwiringwork,strictlyfollowthecautionarypointsmentionedbelow.Incorrectorfaultywiringmaycausethelamp

 tooperateimproperly.Insomecases,itmaycausethevehicletocatchﬁre.

●Beextremelycarefulwhenhandlingthelampandharness.Ifdroppedorexcessiveshockisappliedtothelens,bulbor

 harness,itmaycauseirreversibledamage.

●Donotaddadditionalholestothemainbodyofthelamp.Also,donotapplyadhesivesorstickerstothelampparts.

●Makesureallboltsaretightlysecure.Ifthereareanylooseboltstightenthemaccordingly.

●Afterinstallingthelamp,makesuretheheadlamps,wipersandhornareworkingnormally.

WIRINGINSTALLATION

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※Pleaseusethetoolsindicatedbelow.

● Philipʼ sheaddriver

※ Verifythatallthepartsareincluded.Ifapartismissing,pleasecontactyoulocaldistributor.

ProductDetails

● Vinyltape ● Pliers

ToolsRequired

① Lampmainunit(2units)

⑦ Hexagonwrench(1pc)

⑤ One-touchconnector(1pc)

⑥ Wiretie(10pcs)

③Double-sticktape

 (6pcs.-2spare)

④Screw(4pcs)

② Relayharnessset

 (LR-22E)[1set]

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Bracket

Double-sidetape

(Item3)

HexagonBolt

● Makesurethelampcanbeadjustedupanddown(beammustbeadjustedsothatitshinesatleast40maheadof

 thevehicle.)Ifitcannotbeadjusted,itmustbere-installed.

●Theremustbebetween30mmto35mmoneithersideofthelamptoallowforproperadjustment.

●Ifusingascrew,makesurethereisadequatespacebetweenthebracketandthelamp

 (wherescrewwillbeinserted).

● Installthelampbodysoitdoesnotrubagainstthesurfaceofthebumper.Heatmaycausetheplastictodeform.

 Allowbetween5mmto10mmbetweenlampbodyandvehiclepart.

● Whenusingabracketavailableonthemarket,makesuretheboltsyouremovefromthevehicledoesnothinderits

 performance.

● Donotinstallonanunstablelocation,itmaycomelosewhiledriving.Thismayaﬀecttheoveralllifeofthebulb.

 Inadditionitmaydamagethevehicleorthemainbodyofthelamp.Makesureyouinstallthelamponastableand

 securelocation.

◆Whenyouhavedecidedtheinstallationmethod……

(1) Rearrangethebracketaccordingtoyourneeds,

 andapplydouble-sidetape(Item3)andone-side

 tapeasshowninthediagrambelow.

(2) Holdthelampuptowhereitwillbeinstalledonthevehicle.Verifythegapbetweenthelampand

 surroundingobstacles.

Morethan3mmisrequired

Lampbody

Spacer

Sectionwithatleast

3mmgap(slantline)

Screwstop.

Makesuretheinstallation

positioniscorrectandthe

logowillnotbeupside

down.

Check!

Hexagonwrench

(Item7)

【1】PreparationforInstallation

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OFF

ON1 ON2

Thenumbersshownintheﬁgurebelowindicatethesequencethepartsshouldbeinstalled.

Removethe(-)terminal

fromthebattery.

Connectthelampground(-)wiretochassy

ground.Thisconnectionshouldbemetalto

metal. Scrape all rust, paint, dirt and under-

coatingfromtheconnectionlocation.

Connectthelampharnessto

theconnector.

Firstgroundtheterminalthen

takethe(-)cord(black)and

connectittothe(-)terminal.

Takethe(+)terminal

cord(white)andattach

ittothe(+)terminaland

connecttothebattery

Attachthe(-)terminalto

thebattery

【2】RelayHarnessInstallationSequence

Securerelaybolt

sothatconnector

isfacingdownward.

Facing

down

Connecttheswitchpower(+)wiretoa

positive(+)leadforthereverselights.

Todosousethesuppliedconnectoror

anyconnectorthatissuitableforthis

application.

Afterallwiresareconnectedtestthesystem

foroperation.

Cord

One-touchconnector

RunthePIAAharnessfromtheenginecompartmentnext

to the battery back to the PIAA back-up lamp.Run the

switchintothedriverscompartmentandmountitina

locationthatiseasyforthedrivertocontrolandsothatit

isoutofthewayofotherautomotivefunctions.

Afterlamphasbeeninstalled,verify

therelayharnessdoesnotmake

contactwiththeengineʼ smoving

partsorsectionsthatemitextreme

heat.Usethewiretieincluded(Item6)

andsecuretoharnessesinsideengine

compartment.

Harness Wiretie

IftheswitchisinpositionON1thePIAAback-uplampwillbeon.

IftheswitchisinpositionON2thePIAAback-uplampwillonlycomeonwhenthevehicleisinreverseandthe

vehiclesfactoryreverselightsareon.

IftheswitchintheOFFpositionthePIAAback-uplampsystemwillbeoﬀ.

Wiresfromfusebox

andrelaymustbe

pointingdown

Battery

Black

Ground(-)

Whitewith

RedDots

WhiteWith

RedDots

Main

Power(+)

(+)Switch

Power

WhiteWithRedDots

WhiteWith

RedDots

Removethe(+)terminal

fromthebattery.

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Temporarilysetthebracketwithmaskingtape

andthenmarkthecorrectposition.

Removethelampharnessandtakeoutthelamp.

◆Ifusingonlythedouble-sidetape.

Installthelampaccordingtothemarkingmadepriortoinstallation.

Peeltheprotectivesheetfromthedouble-sidedtape(Item3)andapply.

●Whenusingthedouble-sideadhesivetape,cleanthesurfacewheretapewillbeapplied.Useacleanclothorsponge

 andmakesuredirt,grease,waxetc.,arecompletelyremoved.Ifsubstancescannotberemoved,itmaynotadhere

 properly.Inparticular,avoidusingleatherwax,tirewaxandalsoanytypeoforganicsolvent.

●Whenusedinlowtemperatures,theadhesivesubstancetendstoloseitsstrength.Useadrierorsimplywarmup

 theadhesivesurfacebeforeapplying.Whenusingadrier,avoidmovingittooclosetothebumperasitmaycause

 ittodeform.

●Afterinstallation,avoidexcessspeedsanddonotwashfor1to2days.

●Ifappliedincorrectly,aspecialdouble-sidedadhesivetapeisavailableatyourlocalPIAAdealer.

◆Ifscrewsareused.

(1) Loosenthehexagonboltwiththewrench

 providedandremovethebracketfromthe

 lamp.

(2) Peeloﬀtheprotectivesheetfromthe

 double-sidedtapeandapplyittothe

 bracket.

(3) Fixthebracketinplacewiththescrews.

(4) Installthelampontothebracket.

【3】LampInstallationProcedures

●Makesuretosetpositionproperlybefore

 permanentlysettingthelamp.Also,

 thoroughlycleanthesurfaceofthe

 installationpositionbeforehand.

Connector

LampHarness

Bracket

MaskingTape

Bracket

Screw

Hexagonbolt

Hexagonwrench

(Item7)

Double-sidedtape(Item3)

-7- PKI-0031

Pleasethoroughlyreadthereplacementprocedures.

● Becausethereishigh-pressureinsidethebulb,donotapplyexcesspressureorscratchordamageitinanyway.

 Damagetothebulbmaycauseinjury.Itmayalsoaﬀecttheoverallperformanceofthelightingsystem.

● Lightingthelampwithoutprotectionmaycauseittoburstandcanbepotentiallydangerous.

 Donotactivatewithoutpropercovering.

● Donotlookdirectlyintothelightforlongperiods.Doingsomaycauseeyeirritationorvisualimpairment.

● Thelampandbulbcanradiateconsiderableheatwhileitisonorimmediatelyafteritisturnedoﬀ.Considerablecaremustbe

 takentovoidgettingburned.Donottouchwithbarehandsormakecontactwithskin.

 WhencarryingoutreplacementproceduresalwaysswitchthepowerOFFandallowadequatetimeforittocooldown.

【4】CautionWhenReplacingtheBulb.

● Donottouchtheglasssectionofthebulborallowanygreaseoroiltogetontotheglass.Ifitisnotwipedcleanitmay

 causetheglasstocrackorworseitmayburst.Ifyoutouchitaccidentlyorifstainedinanyway,usealcoholtowipeitclean

 beforeuse.

● Donotallowwatertopermeatethebulb.Ifthebulbisusedundersuchconditionsitmaycauseittobreak.Ifthereisany

 evidenceofwater,wipeitawayandallowittodrybeforeusing.

● Allworkproceduresshouldbecarriedoutinalocationwithadequatespace.Thesurfaceareashouldalsobeﬂatandlevel.

 Placetheshiftleverinneutralorintheparkingposition.Turnoﬀtheengineandsetthesidebrake.

● AlwayssetthefoglampswitchtoOFFwhencarryingoutworkprocedures.

● Ifdisassemblingthelampforreplacementpurposes,donotpulltheharnesswithexcessiveforce.Iftheconnectingsection

 oftheharnessisdamageditmayoverheatposingsigniﬁcantdanger.

● Holdthemainunitﬁrmlywhenconnectingorremovingtheconnectororterminal.Faultyconnectionmaycauseunnecessary

 damagetothebulb.Pullingthecableitselfmayalsocausedamageandoverheating.

● Removeorinsertconnectorandterminalsatastraightangle.Ifexcessiveforceisapplied,itmaydamagetheterminalorbulb.

● Verifytheshapeofthebulbʼ smetalﬁtting,andchecktheproperdirectionbeforeinserting.Also,makesuretoverifythe

 harnessconnection.Improperinstallationmaycausetothebulbtocomeloseoroverheat.Itcanalsominimizethelifeofthe

 bulb.

● Afterreplacingthelampandreassemblingtheunit,makesuretheharnessisnotinadvertentlycaughtintheassembly.

 Suchconditionsmaycauseashort.

● Disposeofusedbulbsproperly(non-combustible)andavoidbreakingtheunit.

● Donotusethebulbwithoutitsprotectivecovering.Inﬂammablematerialplacednearitmaycatchﬁre.

-8- PKI-0031

Loosenthe4screwsonthebackofthelamphousing.Re-

movethelensunitfromthehousingunit.

Screw

Lampbody

● Whendisassemblingthelamp,

 donotpullwithexcessiveforce.

 Iftheharnesssectionisdamaged

 itmaycauseittooverheat.

● Makesurenottomisplacethe

 screwsthatwereremoved.

Lensunit

【5】BulbReplacementProcedures

Clasp

Prong Roundnotch

Squarenotch

Movethesleeveasideandremovethe(+)harnessfromthebulbʼ sleadline.

Settheendofthebulbholdertotheroundnotchofthebulbʼ smetalﬁtting.Setsothattheclaspcatchesonthe

squarenotchlocatedontheuppersectionofthebulb.

Bulbholder Cross-sectionofbulb

Sleeve

(-)Harness(black)

Leadline

Bulb

Whilepushingtheclaspholdingthebulbholder,removethebulbfromthelensholder.

Clasp

Cross-section

Bulb

Clasp

Bulbholder

(+)Harness

● Donottouchtheglasssectionofthebulborallowanygreaseoroiltogetontotheglass.

 Ifitisnotwipedcleanitmaycausetheglasstocrackorworseitmayburst.

 Ifyoutouchitaccidentlyorifstainedinanyway,usealcoholtowipeitcleanbeforeuse.

● Makesuretosetaccordingtotheshapeofthenotchesprovided.

-9- PKI-0031

Connectthebulbʼ sleadwiretotheharnessforthe(+)terminal.Makesurethesleevecompletelycoverstheterminal.

Sleeve

(-)Harness(black)

Leadline

Bulb

(+)Harness

Clasp

Bulb

Clasp

①

②

● Improperconnectionmayleadtoashortorcanbeapotentialﬁrehazard.

● Makesurethesleevecoverstheterminalsectioncompletely.

Cross-section

Combinethemainunitofthelensandlamphousing.Usethe4screwstoﬁrmlyﬁxtheunitintoplace.

Gentlypullthelampharnessandpulloutexcessslackfrominsidethelamp.

Re-adjusttheangleofthelampsbeam

Screw

Lampbody

LensUnit

Figureseenfromfront

Sleeve

As shown in the ﬁgure, place the sleeve

overthelamphousing.

● Afterreassemblingtheunit,makesuretheharnessisnotinadvertentlycaughtinthelamp

 assembly.Suchconditionsmaycauseashort.Itmayalsocausewatertoseepintotheunit.

-10- PKI-0031

Verifyeachsectionaccordingtothefollowing.

 1 Afterinstallation,ifthelampdoesnotactivate

   → Checkthewiringandmakesuretherearenofaultyorirregularconnections.

  ●Iftheswitchilluminationdoesnotlightup.

   → Verifythe(+)wirefromtheswitchisproperlyconnected.Ifitisnotcorrectlyconnectitwillnotactivate.

   → Verifythefuselocatedonthevehicleʼ swiringsystem.(theswitchʼ s(+)wireshouldbeconnectedtothe

    fusebox).Ifitisburnedout,connectittoanothercircuit.

   → Checkthefusefortherelayharness.Ifitisburnedout,followinstructionsindicatedin

    [3FusereplacementProcedures].

  ●Theswitchilluminationlightsupbutwhenoperatingitanaudible“click”isnotheard.

   → Iftheswitchitselfisfaulty,thesamesymptomsmayexist.Werecommendthattheentireswitchunit

    bereplaced.

  ●Theswitchilluminationlightsupbutwhenoperatingitanaudible“click”canbeheard.

   → Checkthebulb.Ifitisburnedoutreplaceitaccordingly.

 2 Ifthebulbsuddenlyfailstolightup…

→ Checkthebulbinsidethehousingandifitisburnedoutreplaceaccordingly.

   → Checkthefuselocatedinthevehicle.Ifitisburnedout,replaceaccordingly.

   → Checkthefusefortherelayharness.Ifitisburnedout,followinstructionsindicatedin

    [3FusereplacementProcedures].

   → Theremaybecaseswhereeachterminalrelatedtospeciﬁcsectionsmaybeincorrectlyconnected.

    Checkforanylosewiresandalsofordirtorgrime.

   → Waterorincorrectconnectionmaycauseanirregularelectriccurrentﬂow,whichcoulddamagethe

    relay.Replacetherelayandcheckeachsectionoftherelayinstallationpositionandwiring.

   → Checktheswitch.Ifanabnormalityisfound,replaceitaccordingly.

3 FusereplacementProcedures

→ Ashortcircuitmayhaveoccurred.Checkthelampinteriorandwiringsystem.Ifanytypeofdamageis

    foundreplaceaccordingly.(Non-replacementmayposeapotentialdanger)(Shortcircuitsaremainly

    causedwhenwiresarecaughtintheassemblyorwhenthereisagapinthesleeveconnectedtothe

    lampharness.Beextremelycarefulwhenreassemblingthelensunitorreplacingabulb.

   → Verifythewattagecapacityoftherelayharnessisaccurate.Usingabulbthatexceedstherelayharness

    wattagecanbepotentiallydangerous.Alwaysusebulbsthatcorrespondtothewattagespeciﬁed.

4 Iflightfailstoturnoff

→ Therelaymayhavebeendamagedduetopermeationofwaterorfaultyconnection.Replacerelayand

    makethoroughcheckofinstallationandwiringsystem.

   → Checktheswitchbutton.Ifanabnormalityisfound,replaceaccordingly.

5 Ifwaterpermeatestheinteriorofunit

※ Thelampgoesthrougha“breathing”action.Afterthelampisturnedon,ifitfogsupandthenclears

    after2or3minutesthereisnoproblem.

   → Checktheproperdirectionoflens.AlwayssetlampsothatthePIAAlogoisupright.

   → Checktomakessurethattheventilationontherearsectionofthelampisnotrubbingagainstthe

    bumper.Alsocheckthatitisnotfacingupwards.Makesuretheventilationfacesdownwardanddoes

    notrubagainstthebumper.

【6】Troubleshooting……

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