Phoenix Model Decathlon - EP Manual de usuario

decathlon - EP

Instruction Manual

Wingspan : 1300mm (51.2 in)

Length : 980mm (38.6 in)

Weight : 1600g - 1800g

Engine : AXI motor 2814 or 2820

Radio : 4 channel / 3 servo

The Decathlon - EP is a semi-scale model aircraft for electric motor. Displaying smooth

and stable flight characteristics, The Decathlon - EP offers electric power's convenience

together with exciting, semi-scale looks. Most parts are cut by LASER machine. Quality

wood construction - covered with ORACOVER . Factory painted cowl - 95% almost

ready to fly. Most hardware included and all replacement parts are available.

KIT CONTENTS: We have organized the parts as they come out of the box for better

identification during assembly. We recommend that you regroup the parts in the same

manner. This will ensure you have all of parts required before you begin assembly

AIR FRAME ASSEMBLIES

. (2) Wing halves with ailerons

. (1) Fuselage with canopy.

. (1) Horizontal stabilizer with elevator halves

. (1) Vertical stabilizer with rudder

. (1) Motor cowl

. (1) Decal sheet

. (1) Instruction manual

MAIN GEAR ASSEMBLY

. (2) Main gears

. (2) 42mm diameter wheels

. (2) Wheel pant

. (2) Alxe

. (4) Nut

. (4) Wheel collars

. (4) 3m flat washer

. (8) 6m flat washer

. (4) 3mm x 12mm screw

. (4) 3m flat washer

TAIL GEAR ASSEMBLY

. (1) Tail gear

. (1) 25mm diameter wheel

. (1) Wood collar

. (1) 2mm collar

. (2) 2mm x 12mm wood screw

. (4) Wood clasp

ELEVATOR CONTROL SYSTEM

. (1) Control horn

. (2) 2mm x 12mm wood screw

. (1) Metal connector

. (1) Wire metal rod (120mm)

RUDDER CONTROL SYSTEM

. (1) Control horn

. (2) 2mm x 12mm wood screw

. (1) Metal connector

. (1) Wire metal rod (120mm)

AILERON CONTROL SYSTEM

. (2) Control horn

. (4) 2mm x 16mm wood screw

. (2) Metal connector

. (2) Wire metal rod (120mm)

. (8) 2mm x 10mm wood screw

MOTOR MOUNT ASSEMBLY

. (1) Engine mount

. (4) 3mm x 15mm wood screw

. (4) 6m flat washer

. (3) Wood plate (50mm)

MISCELLANEOUS ITEMS

. (1) Dihedral

. (6) 4mm x 30mm nylon screw

. (4) 2.6mm x 10mm wood screw

. (2) Wing strut

. (6) 3mm x 15mm wood screw

. (6) 6m flat washer

. (1) Cowling

KIT CONTENTS

TOOLS AND SUPPLIES NEEDED

• Medium C/A glue

• 30 minute epoxy

• 6 minute epoxy

• Hand or electric drill

• Assorted drill bits

• Modeling knife

• Straight edge ruler

• 2 bender plier

• Wire cutters

• Masking tape

• Thread lock

• Paper towels

• Rubbing alcohol

SUGGESTION

To avoid scratching your new airplane, do not unwrap

the pieces until they are needed for assembly. Cover

your workbench with an old towel or brown paper,

both to protect the aircraft and to protect the table.

Keep a couple of jars or bowls handy to hold the

small parts after you open the bag.

NOTE:

Please trial fit all the parts. Make sure you have the

correct parts and that they fit and are aligned properly

before gluing! This will assure proper assembly. The

DECATHLON EP is hand made from natural

materials, every plane is unique and minor

adjustments may have to be made. However, you

should find the fit superior and assembly simple.

The painted and plastic parts used in this kit are fuel

proof. However, they are not tolerant of many harsh

chemicals including the following: paint thinner, C/A

glue accelerator, C/A glue debonder and acetone. Do

not let these chemicals come in contact with the

colors on the covering and the plastic parts.

SAFETY PRECAUTION:

• This is not a toy

• Be sure that no other flyers are using your radio

frequency.

• Do not smoke near fuel

• Store fuel in a cool, dry place, away from

children and pets.

• Wear safety glasses.

• The glow plug clip must be securely attached to

the glow plug.

• Do not flip the propeller with your fingers.

• Keep loose clothing and wires away from the propeller.

• Do not start the engine if people are near. Do not

stand in line with the side of the propeller.

• Make engine adjustments from behind the propeller

only. Do not reach around the spinning propeller.

PREPARATIONS

Remove the tape and separate the ailerons

from the wing and the elevators from the stab.

Use a covering iron with a covering sock on

high heat to tighten the covering if necessary.

Apply pressure over sheeted areas to

thoroughly bond the covering to the wood.

INSTALLING THE AILERONS

1. Test fit the ailerons to the wing with the hinges.

If the hinges don’t remain centered, stick a pin

through the middle of the hinge to hold it in

position.

TEMPORARY PIN

TO KEEP HINGE

CENTERED

CA glue

2. Apply six drops of thin CA to the top and bottom

of each hinge. Do not use CA accelerator. After

the CA has fully hardened, test the hinges by

pulling on the aileron.

3. Place the servo into the servo tray. Center the

servo within the tray and drill 1,6mm pilot holes

through the block of wood for each of the four

mounting screws provided with the servo.

Remove the covering

INSTALLING THE AILERON SERVOS

1. Install the rubber grommets and brass eyelets

onto the aileron servo.

2. Using a modeling knife, remove the covering

from over the pre-cut servo arm exit hole on the

aileron servo tray / hatch. This hole will allow

the servo arm to pass through when installing

the aileron pushrods.

5. Place the aileron servo tray / hatch into the

servo box on the bottom of the wing and drill

1,6mm pilot holes through the tray and the

servo box for each of the four mounting screws.

Secure the servo tray in place using the

mounting screws provided ( 2mm x 12mm ).

6. Repeat step # 2 - # 5 to install the second

aileron servo in the opposite wing half.

7. Using masking tape, tape the servo leads on to

the top of the wing.

4. Using the thread as a guide and using masking

tape, tape the servo lead to the end of the

thread: carefully pull the thread out. When you

have pulled the servo lead out, remove the

masking tape and the servo lead from the

thread.

Servo lead

INSTALLING THE CONTROL HORNS

1. One aileron control horn in positioned on each

aileron. Using a ruler and a pen, locate and

mark the location of the control horn. It should

be mounted on the bottom side of the aileron at

the leading edge, in line with the aileron

pushrod.

2. Drill two holes through the aileron using the

control horn as a guide and screw the control

horn in place.

To the cowl

5. Repeat step # 1 - # 4 to install the second

aileron linkage. After both linkages are

completed, connect both of the aileron servo

leads using a Y-harness you have purchased

separately.

3. Repeat step # 1 - # 2 to install the control horn

on the opposite aileron.

1. Attach the pushrod to the outer hole in the

control horn and slide it through the metal

connector.

2. Locate one nylon servo arm, and using wire

cutters, remove all but one of the arms. Using a

2mm drill bit, enlarge the third hole out from the

center of the arm to accommodate the aileron

pushrod wire.

3. Plug the aileron servo into the receiver and

center the servo. Install the servo arm onto the

servo. The servo arm should be perpendicular

to the servo and point toward the middle of the

wing.

Center the aileron and secure the metal connector.

INSTALLING THE AILERON LINKAGES

RIGHT WRONG

Screw

Machine screw

Metal connector

Screw

M3 Nut

Servo arm

INSTALLING THE WING TO THE FUSELAGE

Attach the wings to the joiner tube and using the

nylon thumbscrews to secure the wing panels

to the fuselage.

Draw a center line

3. Check the fit of the horizontal stabilizer in its

slot. Make sure the horizontal stabilizer is

square and centered to the fuselage by taking

measurements, but don't glue anything yet.

4. With the horizontal stabilizer correctly aligned,

mark the shape of the fuselage on the top and

bottom of the tail plane using a water soluble /

non-permanent felt-tip pen.

5. Remove the stabilizer. Using the lines you just

drew as a guide, carefully remove the covering

from between them using a modeling knife.

When cutting through the covering to remove it,

cut with only enough pressure to only cut

through the covering it's self. Cutting into the

balsa structure may weaken it. This could lead

to possible failure during flight.

2. Draw a center line onto the horizontal stabilizer.

6. When you are sure that everything is aligned

correctly, mix up a generous amount of 30

minute epoxy. Apply a thin layer to the top and

bottom of the stabilizer mounting area and to

the stabilizer mounting platform sides in the

fuselage. Slide the stabilizer in place and

re-align. Double check all of your

measurements one more time before the epoxy

cures. Remove any excess epoxy using a

paper towel and rubbing alcohol and hold the

stabilizer in place with T-pins or masking tape.

Remove the covering

Glue with epoxy

7. After the epoxy has fully cured, remove the

masking tape or T-pins used to hold the

stabilizer in place and carefully inspect the glue

joints. Use more epoxy to fill in any gaps that

were not filled previously and clean up the

excess using a paper towel and rubbing alcohol.

HORIZONTAL STABILIZER INSTALLATION

1. Using a modeling knife, cut away the covering

from the fuselage for the stabilizer and remove it.

VERTICAL STABILIZER INSTALLATION

1. Using a modeling knife, remove the covering on

the top of the fuselage for the vertical stabilizer.

8. Repeat step # 1 - # 2 from installing the ailerons

to install the elevator.

6. Repeat step # 1 - # 2 from installing the ailerons

to install the rudder.

2. Slide the vertical stabilizer into the slot in the

mounting platform in the top of the fuselage.

Mark the shape of the fuselage on the left and

right sides of the vertical stabilizer using a

felt-tip pen.

3. Now, remove the vertical stabilizer and using a

modeling knife, carefully cut just inside the

marked lines and remove the film on both sides

of the vertical stabilizer. Just as you did with the

horizontal stabilizer, make sure you only press

hard enough to cut the film, not the balsa

vertical stabilizer.

Glue with epoxy

Remove

the covering

Remove the covering

4. Slide the vertical stabilizer back in place. Using

a triangle, check to ensure that the vertical

stabilizer is aligned 90 degree to the horizontal

stabilizer.

5. When you are sure that everything is a aligned

correctly, mix up a generous amount of 30

minute epoxy. Apply a thin layer to the slot in

the mounting platform and to the vertical

stabilizer mounting area. Apply epoxy to the

lower rudder hinge. Set the stabilizer in place

and re-align. Double check all of your

measurements once more before the epoxy

cures. Remove any excess epoxy using a

paper towel and rubbing alcohol and hold the

stabilizer in place with T-pins or masking tape.

Allow the epoxy to fully cure before proceeding.

Hinge

Glue with epoxy

3. Using a modeling knife, carefully cut out two line

from the margin of the hole onto the wheel pant.

Just cut only one side of the wheel pant, where

the main gear will install. Be sure to make a left

and right wheel pant.

4. Slide a 4.5mm nut/ two 16mm flat washers /

4.5mm nut / collar / wheel / collar onto the axle.

5. Slide the axle assembly into the wheel pant.

There are just one nut and two flat washers

outside of the wheel pant.

6. Remove one nut, one flat washer. Attach the

main landing gear to the axle.

7. Center both collars and wheel in the middle of

the wheel pant, lock both collars in place using

a hexagon 2mm screw.

8. With the landing gear in place, tighten two nuts.

6mm flat washer

!After installing the wheel pant, apply a small

drop of thin C/A to the bottom nut.

9. Repeat step # 1-8 to install the second wheel

pant assembly.

MAIN GEAR INSTALLATION

INSTALLING THE MAIN LANDING GEAR

1. Four nuts have been installed at the factory.

2. Install main landing gear into the fuselage using

(4) 4mm x 20mm machine screws and 16mm

flat washers provided in the kit.

Screws

Glue with epoxy

TAIL WHEEL INSTALLATION

1. Set the tail wheel assembly in place on the

plywood plate.

Drill 2,6mm pilot holes through the plywood plate.

3. Secure the tail wheel bracket in place using two

3mm x 12mm screw.

4. Align the tail wheel wire so that the wire is

parallel with the bottom of the rudder. The

control clasp has a pre-drilled hole through the

top of it. Slide this hole on to the tail wheel wire

while sliding the clasp over the bottom of the

rudder.

Drill Cut

INSTALLING THE WHEEL PANTS

1. Locate the wheel pants from the hardware bag.

Mark the locations of the mounting axles onto

the wheel pants. The locations of the two

mounting holes are the middle of the wheel

opening, on right side, left side and 10mm from

the bottom of the wheel pant.

2. Using a 5mm drill bit, carefully drill two pilot

holes through the wheel pant at the TWO

marks you made.

29 32

Remove the covering

SERVO INSTALLATION

INSTALLING THE FUSELAGE SERVOS

1. Install the rubber grommets and brass collets

into the elevator, rudder and throttle servos.

Test fit the servos into the servo tray. Trim the

tray if necessary to fit your servos

2. Mount the servos to the tray using the mounting

screws provided with your radio system.

INSTALLING THE ELEVATOR linkages

Repeat step # 1 - # 4 from installing the aileron

linkages to install the elevator linkages.

INSTALLING THE rudder linkages

Repeat step # 1 - # 4 from installing the aileron

linkages to install the rudder linkages.

Control horn

Control horn elevator

36 40

Metal pushrod

1. Prepare the engine mount and glue it.

2. Glue the engine mount into the fuselage.

INSTALLING THE ENGINE and cowling

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