Philips Saeco New Royal Manual de usuario
ServiceManual
Revision 01 November 2015
Service
Coee Machine HD 8930
New Royal
Table of contents Page
1. Introduction
1.1. Documentation required 1
1.2. Tools and equipment required 1
1.3. Material 1
1.4. Safety warnings 1
1.5 Service Policy 2
1.6. External machine parts 3
1.6. Internal machine parts 4
2. Technical specications
2.1. Technical specications 1
2.2. Machine parameters and performance 2
2.3. Specication for the measurement of the coee prod-
ucts temperature
4
2.3.1 Specication for the measurement of the Milk products
temperature
5
3. User instructions
3.1. Customer and programming menu 1
3.2. Machine indications 3
3.3. Operation, cleaning and maintenance 4
4. Operating logic
4.1. Water circuit 1
4.2. Frother unit valve assembly 2
4.3. Cappuccino maker assembly 2
4.4. Relief valve 3
4.5. Coee cycle 4
4.6. Single microswitch 5
4.7 Temperature sensor 5
Table of contents Page
4.8. Water level detection (water tank) 6
4.9. Descaling request 6
4.10. Water lter 7
5. Troubleshooting
5.1. Test mode 1
5.2. Diagnostics mode 5
5.3 Error messages 7
6. Servicing and maintenance
6.1. Repair Flow 1
7. Disassembly
7.1. Outer elements 1
7.2. Coee grinder 1
7.3. Grinder blades 2
7.4. Coee grinder motor 3
7.5. Doser hatch, coil and microswitch 3
7.6. Doser hopper 3
7.7. Coee boiler and steam boiler 4
7.8. Boiler pin 4
7.9. Coee pump and steam pump 4
7.10. Flow meter 5
7.11. Gear motor 5
7.12. Relief valve 6
7.13. Solenoid valve assembly 6
7.14. Steam pipe assembly 7
7.15. Dispenser assembly 7
7.16. Power board 7
All parts of this document are the property of Saeco International Group.
All rights reserved. This document and all the information herein is provided without liability deriving from any errors or omissions. Furthermore, no part may be reproduced,
used or collected, except where express authorization has been provided in writing or through a contractual agreement.
Published by Saeco International Group Subject to modication EN 4219 400 013
2011-July-08
Table of contents Page
7.17. Display, keypads and control board 8
7.18. Fitting and removing Oetiker clamps 9
8. Notes
9. Water circuit diagram
10 Electrical diagram
Saeco International Group Rev. 00 / July 2011 NEW ROYAL
MODIFICATIONS TO SERVICE MANUAL
From Rev. To Re v. Chapter Inserted Modied
Rev.00 Rev01
01 Par. 1.4. Safety warnings
1.5 Service Policy
02
Par. 2.3 Specication for the meas-
urement of the coee products
temperature.
Par. 2.3.1 Specication for the
measurement of the Milk products
temperature.
06 Par. 6.1 Repair Flow
Saeco International Group Rev. 00 / July 2011 NEW ROYAL
NEW ROYAL 01 INTRODUCTION
Saeco International Group Rev. 00 / July 2011 Page / 04
1.1. Documentation required
The following documentation is needed for repair procedures:
• Instructionbookletforspecicmodel.
• Technicaldocumentationforspecicmodel(diagrams,explodedviews).
1.2. Tools and equipment required
Aswellasthestandardequipment,thefollowingisrequired:
Qty. Description Notes
1 Screwdriver TorxT8-T10-T20
1 Screwdriver Cross-head
1 Pliers for Oetiker clamps
1CC-A-Vdctester
1 Digital thermometer Scale limit > 150°C
1SSC(SaecoServiceCenter) Programmer
(forprogramminganddiagnosticsmode)
1.3. Material
Description Notes
Thermal paste Heating element > 200°C
Descaler Saeco descaler
Grease solvent Personal choice
Silicone grease Safe to use with food
1.4. Safety warnings
We recommend you consult the technical manual of the machine before performing any mainte-
nance work.
Observe all applicable standards relating to the repair of electrical appliances.
Always disconnect the power plug from the mains before beginning repair work.
01
Disassemblingthemachine,theoperatormustpayattentiontohotandunder
Pressureparts:boiler,pin-boiler,valves,dispensing,steamtube,brewunit,
connectionsandpipestoavoidburns.Pleaserefertospecichydrauliccircuit
(Image1)toknowthepartsindetail.
Themachinehydrauliccircuitcanreachmaximumpressureof16/18bar.
To operate in safety condition is recommended to perform the Steam Out procedure in
order to remove the pressure and hot water inside the hydraulic circuit.
Simply turning off the main machine power switch is not an adequate safety
precaution.
This domestic appliance is rated as insulation class I.
Oncompletionoftherepairwork,insulationanddielectricrigiditytestsmustbe
performed.
NEW ROYAL 01 INTRODUCTION
Saeco International Group Rev. 00 / July 2011 Page / 04
02
1.5 Service POLICY grid as used for coffee machine
Components Assembly use Single components available
COFFEE
GRINDER Only for OOW repairs YES,toconsultthespecicexploded-viewofthemachineor
of the Coffee Grinder on website
BREWING UNIT Only for OOW repairs YES,toconsultthespecicexploded-viewofthemachineor
of the Brewing unit on website
BOILER Only for OOW repairs YES,toconsultthespecicexploded-viewofthemachineon
website
GEAR
MOTOR Only for OOW repairs YES,toconsultthespecicexploded-viewofthemachineon
website
FILTER
HOLDER Only for OOW repairs YES,toconsultthespecicexploded-viewofthemachineon
website
MILK
CARAFE Only for OOW repairs YES,toconsultthespecicexploded-viewofthemachineon
website
THERMAL
CARAFE Only for OOW repairs YES,toconsultthespecicexploded-viewoftheThermal
Carafe on website
MILK ISLAND Only for OOW repairs YES,toconsultthespecicexploded-viewoftheMilkIsland
on website
List of principal assembly present in all our coffee machines
For IN WARRANTY repairs is raccomanded to use when and where possible the single
components,availableintheexplodedviewsofthecoffeemachinesorofthespeciccomponents.
Ifyoundtheinformation“SEETHEEXPLODEDVIEWE........”intheassemblydescriptioneld,it
meansthatthesinglecomponentsoftheassemblyareavailableintheotherpagesoftheexploded
view.It’spossibletousetheassemblyonlyifthereisaspecicSymptomCurethatincludethispos-
sibility or when the single components are not available for the order.
Pump
Safety valve
Water
discharge
Steam pipe
Wa
ter tank
Two-way solenoid valve
Brewing Unit
Flowmeter
Boiler
Water
Hot water /steam
From this point circuit
High temperaure
From this point circuit
in pressure
Flowmeter
Steam and hot water
Two-waysolenoidvalve
Pump
Brewing Unit
Boiler
Safety valve
Water
discharge
Water tank
Image 1
NEW ROYAL 01 INTRODUCTION
Saeco International Group Rev. 00 / July 2011 Page / 04
1.6. External machine parts
03
Grille
Water tank
Cappuccinomaker(removable)
Coffee bean hopper
Hot water dispensing pipe
Fulltrayoatingindica-
tor
Drip tray
Brewing unit
Pre-groundcoffeecompart-
ment
Dreg drawer
Service hatch
Cup heater plate
Grinding adjust-
ment
Coffee dose adjustment
MENU OK ESC
Cappuccinomaker“Clean”buttonorusedtoscroll
throughthemenu(PageUp )
SpecialDrinksselectionbuttonorusedtoexitthe
menu(ESC)
ON/OFF button
Cappuccino dispensing button or used to scroll through
themenu(PageDown )
Coffee dispensing button or used to con-
rmselection(OK)
Pre-groundcoffeebuttonor(MENU)to
access programming mode
Espresso dispensing button
Latte macchiato dis-
pensing button
Power cable connector
Mainswitch0/I
IRDA for SW programation
NEW ROYAL 01 INTRODUCTION
Saeco International Group Rev. 00 / July 2011 Page / 04
1.7. Internal machine parts
04
Coffee grinding assembly
Ground coffee hop-
per
Power board
Control board
Doser assembly
Coffee boiler Gear motor assembly
Relief valve assembly
Steam boiler
Solenoid valve assembly
Saeco International Group Rev. 00 / July 2011 NEW ROYAL
NEW ROYAL 02 TECHNICAL SPECIFICATIONS
Saeco International Group Rev. 00 / July 2011 Page / 06
2.1. Technicalspecications
Power supply and output: 240V~50Hz1500W-230V~50/60Hz1400W
Temperature monitoring: (NTC)variableresistorsensor-transmitsthevaluetothe
electronic card
Safety system: 2 thermostats at 190°C one shot
Coffeeheatexchangeroutput:
Stainless steel (230V~)1300Wforcoffeedispensing
Steamheatexchangeroutput:
Stainless steel (230V~)1300Wforwater/steamdispensing
Gear motor: 2rotationdirections;powersupply24VC
Coffee pump UlkaTypeEP5/SGWapprox.13-15barwithreciprocating
pistonandthermalswitch120°C48W,230V,50Hz,
Steam pump UlkaHFwithreciprocatingpiston230V,50Hzandthermal
switch120°C-22W
Overpressure valve:
(multi-wayvalve) Openingatapprox.19-23bar
Waterlter: In tank
Coffee grinder: Direct current motor with conical steel grinder blades
Power consumption: Duringheatingphase-approx.5.6A
Consumption in Standby <0.3 W
Dimensions:WxHxDinmm: 336x380x450
Weight: 16kg
Water tank capacity: 2.2 l
Coffee bean hopper capacity: 320 g. of coffee beans
Dreg drawer capacity: 19(18+1)
Heatexchangercapacity: Approx.10cc
Watercircuitllingtime: Approx.50secMax.onrstllingcycleincludingrinsing
Heating time: Approx.25sec.Max.instand-by
Dispensing temperature: Approx.84°±4°
Grinding time: Approx.4-7sec.
01
NEW ROYAL 02 TECHNICAL SPECIFICATIONS
Saeco International Group Rev. 00 / July 2011 Page / 06
2.2. Machine parameters and performance
PRODUCT
QUANTITY
Minimum
quantity
(Puls.)
Default
quantity
(Puls.)
Maximum
quantity
(Puls.)
User pro-
grammable
Programm. by
Production / Service
Espresso 90 130-170*200 Yes No
Coffee 100 200-280*600 Yes No
Long coffee 70 330-440*600 Yes No
American
coffee 300 -600 Yes No
Pre-ground Yes
Hot water Continues for 400 pulses
* Depends on the language selected by the user
RINSE Initial rinse Final rinse
When performed When the machine is
switched on and the boiler
temperatureis≤50°C
When the machine is switched off elec-
tronically,manuallyorautomaticallyafter
30',ifatleastonecoffeehasbeendis-
pensed,beforeswitchingoff
No. of pulses 130 100
Stopping option Yes,bypressinganykey Yes,bypressinganykey
User disable option No No
Production/Service de-
partment disable option No No
No. of pulses user ad-
justment option No No
No. of pulses Produc-
tion/Service department
adjustment option
No No
Pulse range
(Min.–Max.) No No
02
Descaling cycle frequency
Hard-
ness Water hardness Withoutwaterlter Withwaterlter
1Soft(upto7°dH) 240litres(480,000pulses) 480litres(960,000pulses)
2Medium(7°-14°dH) 120litres(240,000pulses) 240litres(480,000pulses)
3Hard(15°-21°dH) 60litres(120,000pulses) 120litres(240,000pulses)
4Veryhard
(over21°dH) 30litres(60,000pulses) 60litres(120,000pulses)
Thedefaultwaterhardnesslevelis4.Eachlitreofwatercorrespondstoapproximately
2,000pulses.
Este manual sirve para los siguientes modelos
1
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