Pfeuffer SLN3 Manual de usuario

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SAMPLECLEANER

rationelSLN3

MANUAL

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CONTENTS

CONTENTS.......................................................................................................... 2

FUNCTIONALDESCRIPTION.................................................................................. 3

INSTALLATION.................................................................................................... 3

OPERATION......................................................................................................... 4

Cleaning and gradingofsample............................................................................4

Changing ofsieves.............................................................................................4

RECOMMENDEDSIEVESAND SETTINGS................................................................ 5

GRADINGSIEVESINTERVENTION..........................................................................5

ADJUSTMENTAND SETTINGS..............................................................................6

Airregulation..................................................................................................... 6

Regulation ofdeawnertime.................................................................................6

Regulation ofoutlettimefromdeawner................................................................ 6

Deawnerpins.................................................................................................... 6

Rubberballs...................................................................................................... 6

MAINTENANCE AND TROUBLE SHOOTING............................................................. 7

TECHNICALSPECIFICATIONS................................................................................7

EXTRAEQUIPMENT..............................................................................................7

SIEVES................................................................................................................ 8

DESCRIPTIONOFDRAWING..................................................................................9

EC- DECLARATIONOFCONFORMITY...................................................................10

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FUNCTIONALDESCRIPTION

Asamplecleanerforcleaningand gradingbysizeasameansofselectinggrainforseed,

malting, feedect.

Thedeawnerbottomgateisclosedandthepreweighed samplefedintothedeawner.

Thelid (pos.2) isclosedand themachinestartswhentheknob(pos.1)ispushed into

pos.ON. After0-60sec. (adjustable)thedeawnerautomaticallydischargesthesample

ontothetopscreen(pos.12).Thelightwasteisairliftedintothecycloneanddepos-

ited into theplasticbag (pos. 16).

Thegrainpassesthrough thetop screen and thelargeimpuritiesarecarriedover. The

grainisthen carried overthesecond screen (pos.13). Grain isthenreturnedto the

lowergradingscreen. Thegrading screen iskeptclean byrubberballs.Theprimemate-

rial(good grain) feedsintotherighthandcollecting tray(pos.6). Theundersizegrain

feedsinto theleft-handtray(pos. 5).Thesand, weed andlargeimpuritiesarefeedinto

athird collectingtrayon theleft-hand sideofthecleaner(pos. 15).

INSTALLATION

Deliveryconsistsof:

1PCsSamplecleanermod.SLN3withstandardsievesformaltingbarley.

Top sieve . 4,5x20mmperforation.

Secondsieve1,5 x3,5+2,0Ø mmperforation.

Thirdsieve(grading sieve)2,5x20mm ISO5223

Top and secondsieve300x350 mm.

Gradingsieves300 x470mm.

5PCsPlastictraysofuniformweight.

1.Unpackthesamplecleaner,checkfortransportdamageandmakesurethatall the

itemsaredelivered.

2.Thecleanermustbeinstalledhorizontallyto ensureeven distribution ofkernelson

thesieves.

3.Besureto havethecleanerpositioned atacomfortableworking height.(Table60-

65cm. abovefloor.)

4.Turn switch(pos. 1) tooffposition.

5.Checkthatpowersupplyconformsto specification on samplecleaner230 V+PE,

50HZ, orasordered.

6.Connecttopowersupply. Thenoisereducingfrontcovershouldbeclosed during

operation.

7.Ifthereisanyactivesuction ofairfromabovethecleaner, becarefulnottoinfluence

theoutletofthecyclone,distance mustbeaminimumof40cm.

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OPERATION

Cleaning and grading ofsample

1.Place2oftheplastictraysinposition, justbeneath theoutletofthe

small and primegrains(pos. 5and6.) Placeathird plastictrayattheleft

sideoutlet(pos. 15).

2.Alwaysusean airtightplasticbag onthecycloneoutletand attachitusing thespring

clip(pos.16).

3.Checkthesetting oftheairflowand outletfeedingrateregulator(pos.10and 4)and

thatthesievesconformto theproductthatisto becleanedandgraded.(Seerec-

ommended settingspage5)Setthedeawnertimeon thepotentiometer(pos.17).

Adjustablefrom1-6. 0=immediately,1=10seconds,2=20seconds.

4.Placean emptytrayon an appropriatebalanceand tarethebalanceand weigh 1-kg

sample(Ifusinga%balancefill in approx.1kg.)

5.Closethedeawnerbottombypushing thehandle(pos. 3).

6.Open thedeawnerlid (pos. 2) and pourin thesample.

7.Closethelid(pos.2)

8.Pressswitch pos.1toONposition and thecleaningwill start.Ifnodeawning isde-

sired, theoutletcanbemanuallyopenedbypushing therightswitch(pos. 1)topos.

Man.

9.Aftertherequireddeawningtimetheoutlet(pos. 3) isautomaticallyopened.

10.Aftercompletedcleaninglift cover(pos. 2).

11.Thegoodgrainand theundersized grain areweighedand%impuritiescalculated. (%

balanceread)

12.Checkthatsievesarekeptclean. Ifnecessarysievescan becleaned withabrushor

bylightknockingwith astickon thetwo uppersieves(pos.12and 13).

Changing ofsieves

1.Pushswitch (pos. 1) to OFF position.

2.Liftthetwospringson frontofsieveto uprightpositionand pull thesieveout.

3.Push inthenewsievewith thesmoothsurfaceupwards. Ontheuppersievethenon-

perforated edgetofrontofcleaner,thesecond sievewiththenon-perforatededgeto

rearofcleaner.

4.On thegrading screen (pos. 14), liftthePlexiglascoverandpull outthesieve.Push

inthenewsievewith thenon-perforated towardstherearand thesmooth surface

up.

5.Movedown thespringsand lock.

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RECOMMENDEDSIEVES AND SETTINGS

ProductTop sieveSecondsieve3.grading sieve

AirOutlet

Grain4,5x20,0 1,5x3,5/2,0Ø

Seepage5

7-106

Malting

barley

4,5x20,0 1,5x3,5/2,0Ø

2,5x20

7-106

S.rape2,8/3,0ØBlind sieve

1,0x20

W. rape3,0ØBlind sieve

1,0/1,25x20

61-2

LinseedNo sieve1,8/2,0Ø

1,8/2,2x20

3-51-2

Maize11,0/12,0Ø4,5Ø

6,0Ø

1510-12

Peas9,0/10,0Ø

9,0/10,0Ø

Blind sieve

3,0/3,5Ø

4,5x20

8-10

Beans11/13ØBlind sieve

3,5x20

1510-12

Sunflower.10/12ØBlind sieve

2,0/2,5x20

7-98-10

Ø=roundx= slot/ =or

Grain =Barley,wheat, ryeandoat.

Note: All theabovesettingsareintendedasguidelines, askernelsizeandshapevaries

duetoclimateand otherreasons.Also nationalstandardproceduresmayrequirespecific

sievesizestobeused.

Idealtimeforgrain to passfromdeawnerhousing ontotop sieveis18 - 20 seconds.

Ifyouhaveanyspecialproducts,send usasamplefortesting.

GRADINGSIEVESINTERVENTION

Product Sieves

Barleymalt2,5x20

Barleyfeed2,2x20*

Hardwheat1,9x20*

Softwheat2,0x20*

Rye1,8x20*

*EECintervention regulations.

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ADJUSTMENTAND SETTINGS

Airregulation

Airflowshouldbesetwith airregulator(pos. 10) and should beashigh aspossible

withoutremovingwholekernels.

Regulation ofdeawnertime

Deawning timeissetwiththepotentiometer(pos.17)on thefrontplate.Deawnertime

forwinterbarleyupto30seconds,summerbarleynormally15 seconds.Wheat15 sec-

ondsbutifwithchaff up to 30 seconds.Oatandryedo notnormallyneedto bede-

awned.

Peas,Beans, Sunflowerandrapeneedsno deawning. Maize15seconds,butonlyif

plantpartsinthesample.

Regulation ofoutlettimefromdeawner

Itisimportantthattheoutlethandle(pos. 4) issetsothatthemin.timeforgrain to

passfromdeawneron to thesievesis18- 20 seconds.Seeaboutsettingpage5.When

using theextensionhoppertheoutlethandlecanregulatethedeawnertime

Deawnerpins

Forbarleyand othergrainsuse33 mmpins, formaizebeansetc. use28-mm pins.(Op-

tion)

Rubberballs

Thegrading sieve(thirdsieve) iskeptclean byrubberballs. Therubberballsareplaced

inthreeseparatesections; thereare10ineach section.

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MAINTENANCEAND TROUBLESHOOTING

Notethatno partsshouldbegreased!

Ifthedeawnerbottomdoesnotopenwhenactivated,presswithyourrighthandthumb

onthereleasebolt(pos. 3) and thenactivatethemagnetbypushing contact(pos.1)to

pos.man, thenremoveyourthumb and thebottomopens.

Ifthemagnetdoesnotpull,open thebottomgatebypressing up underthelockabove

thereleasebolt(pos. 3).

Ifthemagnetdoesnotwork,call yourelectrician. Ablown fuse, thecontactorabroken

wireprobablycausestheproblem.Thefusesarein theelectricalboxunderthebottom

screens.In casethemagnethasbeenunscrewed, itmustbeadjustedsothatitjustre-

leasesthebolt.

TECHNICALSPECIFICATIONS

Motor0,37 kW

230V/50Hzorasordered.

Samplesizeapprox.1kg

Noiselevel82 dB(A)

Height970mm

Widthtop580mm

Widthbottom413mm

Length680 mm

Weight85 kg

EXTRA EQUIPMENT

Sieves

Electronicbalance with %calculation

Computerprogramforcalculationofresults

Extension hopperforcleaningofsmall lots.

Through traysand bagholder.

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SIEVES

Thefollowing sievesarenormally instock.

Sieve1and 2Sieve1and 2Grading sievesGrading sieves

300x350mm300 x350mm300 x470mm300x470mm

Round HolesOblongholesRound holesOblong holes

0,80,82,8

0,8

1,51,03,0

0,9

1,81,25 3,5

1,0

2,01,54,0

1,25

2,11,64,5

1,5

2,41,85,0

1,6

2,52,06,0

1,8*

2,62,16,5

1,9

2,752,27,0

2,0*

2,82,47,5

2,1

3,02,58,0

2,2*

3,52,89,0

2,3

4,03,010,0

2.4

4,53,2511,0

2,5*

5,03,5

2,6

5,53,75

2,8

6,04,0

3,0

6,54,5

3,5

7,05,0

4,0

8,07,0

4,5

9,08,0

5,0

10,010,0

5,5

11,0

6,0

12,0

6,5

13,0

7,0

14,0

*=ISO5223

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DESCRIPTIONOFDRAWING

1.Switchforstartand manualreleaseofdeawner

2.Filling Cover

3.Deawneroutlet

4.Outletregulation

5.Trayforsmall grains

6.Trayforprimegrains(good)

7.Fan

8.Deawner

9.Cyclone

10.Airregulation

11.Electromagnetforautomaticdischargeofdeawner

12.Top screen

13.Lowerscreen

14.Gradingscreen

15.Trayforsand, weed and nonaspirated waste

16.Plasticbagforaspiratedwaste

17.Potentiometerdeawnertime

18.Springs

EC-DECLARATIONOFCONFORMITY

MANUFACTURER:

PfeufferGmbH

Flugplatzstraße70

97318Kitzingen

herebydeclarethat

MACHINE:

SampleCleaner

Mod. SLN3

isinconformitywiththe provisionsinthe COUNCILDIRECTIVE

of14June1989onmutualaproximationofthe lawsofthe

MemberStatesonthe safetyofmachines(89/392/EECas

amended bydirectives91/368/EEC,93/44/EECand

93/68/EEC)withspecialreferencetoAnnex1oftheDirective

onessentialsafetyandhealthrequirementsinrelation tothe

constructionandmanufactureofmachines.

Kitzingen, 19.08.08

LotharPfeuffer

GeneralManager/ QM

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