Pfeiffer Vacuum MVP 030-3 C DC Manual de usuario

OPERATING INSTRUCTIONS

Translation of the Original

MVP 030-3 C DC

Diaphragm pump for corrosive gases

Dear Customer,

Thank you for choosing a Pfeiffer Vacuum product. Your new diaphragm pump is designed to

support you with its performance, perfect operation and without impacting your individual

application. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a

comprehensive and complete range of top-quality products and first-class service. From this

extensive, practical experience we have gained a large volume of information that can

contribute to efficient deployment and to your personal safety.

In the knowledge that our product must avoid consuming work output, we trust that our

product can offer you a solution that supports you in the effective and trouble-free

implementation of your individual application.

Please read these operating instructions before putting your product into operation for the

first time. If you have any questions or suggestions, please feel free to contact info@pfeiffer-

vacuum.de.

Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on

our website.

Disclaimer of liability

These operating instructions describe all models and variants of your product. Note that your

product may not be equipped with all features described in this document. Pfeiffer Vacuum

constantly adapts its products to the latest state of the art without prior notice. Please take

into account that online operating instructions can deviate from the printed operating

instructions supplied with your product.

Furthermore, Pfeiffer Vacuum assumes no responsibility or liability for damage resulting from

the use of the product that contradicts its proper use or is explicitly defined as foreseeable

misuse.

This document is the intellectual property of Pfeiffer Vacuum and all contents of this

document are protected by copyright. They may not be copied, altered, reproduced or

published without the prior written permission of Pfeiffer Vacuum.

We reserve the right to make changes to the technical data and information in this document.

2/56

Table of contents

1 About this manual 7

1.1 Validity 7

1.1.1 Applicable documents 7

1.1.2 Variants 7

1.2 Target group 7

1.3 Conventions 7

1.3.1 Instructions in the text 7

1.3.2 Pictographs 7

1.3.3 Stickers on the product 8

1.3.4 Abbreviations 9

2 Safety 10

2.1 General safety information 10

2.2 Safety instructions 10

2.3 Safety precautions 12

2.4 Limits of use of the product 13

2.5 Proper use 14

2.6 Foreseeable improper use 14

2.7 Personnel qualification 14

2.7.1 Ensuring personnel qualification 14

2.7.2 Personnel qualification for maintenance and repair 15

2.7.3 Advanced training with Pfeiffer Vacuum 15

3 Product description 16

3.1 Function 16

3.2 Identifying the product 16

3.3 Scope of delivery 16

4 Transportation and Storage 17

4.1 Transporting the vacuum pump 17

4.2 Storing the vacuum pump 17

5 Installation 18

5.1 Installing the vacuum pump 18

5.2 Connecting the vacuum side 18

5.3 Connecting the exhaust side 19

6 Interfaces 20

6.1 Voltage supply 22

6.2 Inputs 22

6.3 Outputs 23

6.4 Interface RS-485 23

6.5 Cross-linked via the RS-485 connection 24

6.6 Connection options via interface RS-485 25

6.7 Pfeiffer Vacuum protocol for RS-485 interface 25

6.7.1 Telegram frame 25

6.7.2 Telegram description 26

6.7.3 Telegram example 1 26

6.7.4 Telegram example 2 26

6.7.5 Data types 26

7 Parameter set 28

7.1 General 28

7.2 Control commands 28

7.3 Status requests 29

7.4 Reference value inputs 30

7.5 Additional parameter for the DCU 30

Table of contents

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8 Operation 31

8.1 Putting the vacuum pump into operation 31

8.2 Switching on the vacuum pump 31

8.3 Configuring the connections with the Pfeiffer Vacuum parameter set 32

8.3.1 Configuring the digital outputs 32

8.3.2 Selecting the interfaces 32

8.4 Operating modes 32

8.4.1 Speed actuator operation 33

8.4.2 Standby mode 33

8.4.3 Normal operation 33

8.5 Operating the diaphragm pump with gas ballast 34

8.6 Pumping condensable vapors 35

8.7 Operation monitoring 35

8.7.1 Operating mode display via LED 35

8.7.2 Temperature monitoring 36

8.8 Switching off the vacuum pump 36

9 Maintenance 37

9.1 Maintenance instructions 37

9.2 Checklist for inspection and maintenance 38

9.3 Dismantling / installing the handle 39

9.4 Change the diaphragms and valves 39

9.4.1 Dismantle the pump head and valves 39

9.4.2 Dismantling the diaphragms 40

9.4.3 Installing the diaphragm 41

9.4.4 Installing the pump head and valves 42

9.5 Checking the ultimate pressure 42

10 Decommissioning 44

11 Recycling and disposal 45

11.1 General disposal information 45

11.2 Dispose of diaphragm pumps 45

12 Malfunctions 46

12.1 General 46

12.2 Error codes 47

12.3 Warning and error messages when operating with DCU 47

13 Service solutions by Pfeiffer Vacuum 49

14 Spare parts packs 51

15 Accessories 52

15.1 Accessory information 52

15.2 Ordering accessories 52

16 Technical data and dimensions 53

16.1 General 53

16.2 Technical data 53

16.3 Substances in contact with the media 54

16.4 Dimensions 54

Declaration of conformity 55

Table of contents

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List of tables

Tbl. 1: Stickers on the product 8

Tbl. 2: Abbreviations used in this document 9

Tbl. 3: Limits of use of the product 13

Tbl. 4: Intake temperature limits of use 13

Tbl. 5: Connection plug arrangement Simple Pump Interface D-Sub-socket, 15-pin 20

Tbl. 6: Features of the RS-485 interface 23

Tbl. 7: Explanation and meaning of the parameters 28

Tbl. 8: Parameter set | Control commands 29

Tbl. 9: Parameter set | Status requests 29

Tbl. 10: Parameter set | Reference value inputs 30

Tbl. 11: Parameter for DCU functions 30

Tbl. 12: Factory setting of the electronic drive unit for diaphragm pumps when deliv-

ered

Tbl. 13: Configure parameters [P:019] and [P:024] 32

Tbl. 14: Parameters [P:060] and [P:061] 32

Tbl. 15: Behavior and meaning of the LED of the electronic drive unit 36

Tbl. 16: Typical service life with normal use 37

Tbl. 17: Maintenance intervals 38

Tbl. 18: Troubleshooting on diaphragm pumps 47

Tbl. 19: Error messages for vacuum pump 47

Tbl. 20: Warning messages for vacuum pump 47

Tbl. 21: Warning and error messages when using a DCU 48

Tbl. 22: Spare parts packs 51

Tbl. 23: Accessories 52

Tbl. 24: Conversion table: Pressure units 53

Tbl. 25: Conversion table: Units for gas throughput 53

Tbl. 26: Technical data MVP 030-3 C DC 54

Tbl. 27: Materials that make contact with the process media 54

List of tables

5/56

List of figures

Fig. 1: Position of the stickers on the product 8

Fig. 2: Diaphragm pump design 16

Fig. 3: Minimum distances 18

Fig. 4: Pin assignment of the D-Sub socket, 15-pin 20

Fig. 5: Connection example: MVP 030-3 DC – DCU/TPS 21

Fig. 6: Connection example: MVP 030-3 DC – HiPace/DCU/TPS 22

Fig. 7: Networking via the RS-485 interface 24

Fig. 8: Connection options via interface RS-485 25

Fig. 9: Gas ballast valve 34

Fig. 10: Handle 39

Fig. 11: Pump head and valves 40

Fig. 12: Replacing the diaphragms 41

Fig. 13: Correct mounting orientation of the valves in the head cover 42

Fig. 14: Dimensions MVP 030-3 C DC 54

List of figures

6/56

1 About this manual

IMPORTANT

Read carefully before use.

Keep the manual for future consultation.

1.1 Validity

This operating instructions is a customer document of Pfeiffer Vacuum. The operating instructions de-

scribe the functions of the named product and provide the most important information for the safe use of

the device. The description is written in accordance with the valid directives. The information in this op-

erating instructions refers to the product's current development status. The document shall remain valid

provided that the customer does not make any changes to the product.

1.1.1 Applicable documents

Designation Document

Declaration of conformity A component of these operating instructions

1.1.2 Variants

These instructions apply to diaphragm pumps of the DC series:

●MVP 030-3 C DC as corrosive gas version

1.2 Target group

These operating instructions are aimed at all persons performing the following activities on the product:

●Transportation

●Setup (Installation)

●Usage and operation

●Decommissioning

●Maintenance and cleaning

●Storage or disposal

The work described in this document is only permitted to be performed by persons with the appropriate

technical qualifications (expert personnel) or who have received the relevant training from Pfeiffer Vac-

uum.

1.3 Conventions

1.3.1 Instructions in the text

Usage instructions in the document follow a general structure that is complete in itself. The required ac-

tion is indicated by an individual step or multi-part action steps.

Individual action step

A horizontal, solid triangle indicates the only step in an action.

►This is an individual action step.

Sequence of multi-part action steps

The numerical list indicates an action with multiple necessary steps.

1. Step 1

2. Step 2

3. ...

1.3.2 Pictographs

Pictographs used in the document indicate useful information.

About this manual

7/56

Note

Tip

1.3.3 Stickers on the product

This section describes all the stickers on the product along with their meaning.

Pfeiffer Vacuum

D - 35614 Asslar

Germany

Mod.

24 V

4.3 kg

P/N

max. 7A

S(N )

21.8 m /h

32020/01

PK T01 600

MVP 030-3 C - DC

S/N

Mass

64 W

max. 2400 1/min

xxxxxxxxxx

Rating plate

Rating plate of the diaphragm pump

Warning of hot surfaces

The sticker warns of hot surfaces during op-

eration or immediately after switching off the

vacuum pump.

General warning sign

The sticker provides a general warning of

possible dangers.

warranty seal

Closure seal

The diaphragm heads are sealed at the fac-

tory. Damaging or removing a closure seal

results in loss of the warranty.

Tbl. 1: Stickers on the product

Fig. 1: Position of the stickers on the product

1 Rating plate of the diaphragm pump

Incl. the 2 warning signs

2 Warranty seal (2×)

About this manual

8/56

1.3.4 Abbreviations

Abbreviation Meaning in this document

OI Operating instructions

C version Corrosive gas version

DC Direct current

DCU Display and Control Unit

DN Nominal diameter (diamètre nominal)

ETFE Ethylene tetrafluoroethylene copolymer

fRotation speed value of a vacuum pump (frequency, in rpm or Hz)

FFKM Perfluoroelastomer

FPM Fluoropolymer rubber

HPU Handheld Programming Unit, aid for controlling and monitoring pump parameters

LED Light emitting diode

MVP Diaphragm vacuum pump

MSL Mean sea level

[P:xxx] Electronic drive unit control parameters. Printed in bold as a three-digit number in

square brackets. Frequently displayed in conjunction with a short description.

Example: [P:312] software version

PE Earthed conductor (protective earth)

PTFE Polytetrafluoroethylene

PWM Pulse width modulation

(Type of modulation where one technical variable (e.g. electrical voltage) changes

between two values.)

TTemperature (in °C), property abbreviation of the vacuum pump

TC Turbopump electronic drive unit (turbo controller)

TPS Voltage supply (turbo power supply)

Tbl. 2: Abbreviations used in this document

About this manual

9/56

2 Safety

2.1 General safety information

The following 4 risk levels and 1 information level are taken into account in this document.

DANGER

Immediately pending danger

Indicates an immediately pending danger that will result in death or serious injury if not observed.

►Instructions to avoid the danger situation

WARNING

Potential pending danger

Indicates a pending danger that could result in death or serious injury if not observed.

►Instructions to avoid the danger situation

CAUTION

Potential pending danger

Indicates a pending danger that could result in minor injuries if not observed.

►Instructions to avoid the danger situation

NOTICE

Danger of damage to property

Is used to highlight actions that are not associated with personal injury.

►Instructions to avoid damage to property

Notes, tips or examples indicate important information about the product or about this docu-

ment.

2.2 Safety instructions

All safety instructions in this document are based on the results of the risk assessment carried out in

accordance with Machinery Directive 2006/42/EC Annex I and EN ISO 12100 Section 5. As far as appli-

cable, all unit life cycle phases have been considered.

Risks during transport

WARNING

Danger of serious injury due to falling objects

Due to falling objects there is a risk of injuries to limbs through to broken bones.

►Take particular care and pay special attention when transporting products manually.

►Do not stack the products.

►Wear protective equipment, e.g. safety shoes.

Risks during installation

DANGER

Danger to life from electric shock

When establishing the voltages that exceed the specified safety extra-low voltage (according to IEC

60449 and VDE 0100), the insulating measures will be destroyed. There is a danger to life from elec-

tric shock at the communication interfaces.

►Connect only suitable devices to the bus system.

Safety

10/56

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