Pfeiffer Vacuum MVP 003-2 DC Manual de usuario

OPERATING INSTRUCTIONS

Translation of the Original

MVP 003-2 DC

Diaphragm Pump

Dear Customer,

Thank you for choosing a Pfeiffer Vacuum product. Your new diaphragm pump is designed to

support you with its performance, perfect operation and without impacting your individual

application. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a

comprehensive and complete range of top-quality products and first-class service. From this

extensive, practical experience we have gained a large volume of information that can

contribute to efficient deployment and to your personal safety.

In the knowledge that our product must avoid consuming work output, we trust that our

product can offer you a solution that supports you in the effective and trouble-free

implementation of your individual application.

Please read these operating instructions before putting your product into operation for the

first time. If you have any questions or suggestions, please feel free to contact info@pfeiffer-

vacuum.de.

Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on

our website.

Disclaimer of liability

These operating instructions describe all models and variants of your product. Note that your

product may not be equipped with all features described in this document. Pfeiffer Vacuum

constantly adapts its products to the latest state of the art without prior notice. Please take

into account that online operating instructions can deviate from the printed operating

instructions supplied with your product.

Furthermore, Pfeiffer Vacuum assumes no responsibility or liability for damage resulting from

the use of the product that contradicts its proper use or is explicitly defined as foreseeable

misuse.

This document is the intellectual property of Pfeiffer Vacuum and all contents of this

document are protected by copyright. They may not be copied, altered, reproduced or

published without the prior written permission of Pfeiffer Vacuum.

We reserve the right to make changes to the technical data and information in this document.

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Table of contents

1 About this manual 7

1.1 Validity 7

1.1.1 Applicable documents 7

1.1.2 Variants 7

1.2 Target group 7

1.3 Conventions 7

1.3.1 Instructions in the text 7

1.3.2 Pictographs 7

1.3.3 Stickers on the product 8

1.3.4 Abbreviations 8

2 Safety 10

2.1 General safety information 10

2.2 Safety instructions 10

2.3 Safety precautions 13

2.4 Limits of use of the product 13

2.5 Proper use 14

2.6 Foreseeable improper use 14

2.7 Personnel qualification 14

2.7.1 Ensuring personnel qualification 15

2.7.2 Personnel qualification for maintenance and repair 15

2.7.3 Advanced training with Pfeiffer Vacuum 15

3 Product description 16

3.1 Function 16

3.1.1 Drive 16

3.1.2 Pumping system 16

3.1.3 Cooling 16

3.1.4 Gas ballast 16

3.2 Electrical connections 17

3.3 Identifying the product 17

3.4 Scope of delivery 17

4 Transportation and Storage 18

4.1 Transporting the vacuum pump 18

4.2 Storing the vacuum pump 18

5 Installation 19

5.1 Installing the vacuum pump 19

5.2 Connecting the vacuum side 19

5.3 Connecting the exhaust side 19

5.4 Establishing the electric connection 20

6 Operation 22

6.1 Putting the vacuum pump into operation 22

6.2 Switching on the vacuum pump 22

6.3 Rotation speed setting mode with Vario variant 23

6.4 Operating the diaphragm pump with gas ballast 23

6.5 Switching off the vacuum pump 24

7 Maintenance 25

7.1 Maintenance instructions 25

7.2 Checklist for inspection and maintenance 26

7.3 Change the diaphragms and valves 27

7.3.1 Dismantle the diaphragm head and valves 27

7.3.2 Cleaning and replacing the diaphragms and valves 28

7.3.3 Mount the diaphragm head and valves 28

Table of contents

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8 Decommissioning 29

9 Recycling and disposal 30

9.1 General disposal information 30

9.2 Dispose of diaphragm pumps 30

10 Malfunctions 31

11 Service solutions by Pfeiffer Vacuum 33

12 Spare parts packs 35

13 Accessories 36

13.1 Accessory information 36

13.2 Ordering accessories 36

14 Technical data and dimensions 37

14.1 General 37

14.2 Technical data 37

14.3 Substances in contact with the media 38

14.4 Dimensions 38

Declaration of conformity 39

Table of contents

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List of tables

Tbl. 1: Stickers on the product 8

Tbl. 2: Abbreviations used in this document 9

Tbl. 3: Permissible ambient conditions 14

Tbl. 4: Typical service life with normal use 25

Tbl. 5: Maintenance intervals 26

Tbl. 6: Troubleshooting on diaphragm pumps 32

Tbl. 7: Spare parts 35

Tbl. 8: Accessories 36

Tbl. 9: Conversion table: Pressure units 37

Tbl. 10: Conversion table: Units for gas throughput 37

Tbl. 11: Technical data MVP 003-2 DC 38

Tbl. 12: Materials that make contact with the process media 38

List of tables

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List of figures

Fig. 1: Position of the stickers on the product 8

Fig. 2: Diaphragm pump design 16

Fig. 3: Electrical connections 17

Fig. 4: Control voltage and rotation speed 23

Fig. 5: Section diagram of the MVP with open housing cover 27

Fig. 6: Spare parts of the inspection sets 35

Fig. 7: Dimensions MVP 003-2 DC 38

List of figures

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1 About this manual

IMPORTANT

Read carefully before use.

Keep the manual for future consultation.

1.1 Validity

This operating instructions is a customer document of Pfeiffer Vacuum. The operating instructions de-

scribe the functions of the named product and provide the most important information for the safe use of

the device. The description is written in accordance with the valid directives. The information in this op-

erating instructions refers to the product's current development status. The document shall remain valid

provided that the customer does not make any changes to the product.

1.1.1 Applicable documents

Designation Document

Declaration of conformity A component of these operating instructions

1.1.2 Variants

These instructions apply to diaphragm pumps of the DC series:

●MVP 003-2 DC as standard version

●MVP 003-2 DC Vario with control input and rotation speed output

1.2 Target group

These operating instructions are aimed at all persons performing the following activities on the product:

●Transportation

●Setup (Installation)

●Usage and operation

●Decommissioning

●Maintenance and cleaning

●Storage or disposal

The work described in this document is only permitted to be performed by persons with the appropriate

technical qualifications (expert personnel) or who have received the relevant training from Pfeiffer Vac-

uum.

1.3 Conventions

1.3.1 Instructions in the text

Usage instructions in the document follow a general structure that is complete in itself. The required ac-

tion is indicated by an individual step or multi-part action steps.

Individual action step

A horizontal, solid triangle indicates the only step in an action.

►This is an individual action step.

Sequence of multi-part action steps

The numerical list indicates an action with multiple necessary steps.

1. Step 1

2. Step 2

3. ...

1.3.2 Pictographs

Pictographs used in the document indicate useful information.

About this manual

7/40

Note

Tip

1.3.3 Stickers on the product

This section describes all the stickers on the product along with their meaning.

D-35614 Asslar

Mod.

P/N

S/N

Input

MVP 003-2

PK T05 080

xxxxxxxxx

24 V DC 0,5 A Made in Germany 2019/12

Weight 0,74 kg

S(N )

20,250 m /h

Rating plate

Rating plate of the diaphragm pump

warranty seal

Closure seal

The product is sealed ex-factory. Damaging or removing a closure

seal results in loss of the warranty.

Tbl. 1: Stickers on the product

Fig. 1: Position of the stickers on the product

1 Rating plate 2 Closure seal

1.3.4 Abbreviations

Abbreviation Meaning in this document

AWG 24 Coding for wire diameter (American Wire Gauge)

DC Direct current

DN Nominal diameter (diamètre nominal)

EPDM Ethylenepropylene diene-monomer rubber

fRotation speed value of a vacuum pump (frequency, in rpm or Hz)

GND Grounding

LED Light emitting diode

MVP Diaphragm vacuum pump

n.c. not connected

MSL Mean sea level

[P:xxx] Electronic drive unit control parameters. Printed in bold as a three-digit number in

square brackets. Frequently displayed in conjunction with a short description.

Example: [P:312] software version

PA Polyamide

PE Earthed conductor (protective earth)

PTFE Polytetrafluoroethylene

PVC Polyvinyl chloride (PVC)

WAF width across flats

About this manual

8/40

Abbreviation Meaning in this document

TTemperature (in °C), property abbreviation of the vacuum pump

UControl voltage in V

Tbl. 2: Abbreviations used in this document

About this manual

9/40

2 Safety

2.1 General safety information

The following 4 risk levels and 1 information level are taken into account in this document.

DANGER

Immediately pending danger

Indicates an immediately pending danger that will result in death or serious injury if not observed.

►Instructions to avoid the danger situation

WARNING

Potential pending danger

Indicates a pending danger that could result in death or serious injury if not observed.

►Instructions to avoid the danger situation

CAUTION

Potential pending danger

Indicates a pending danger that could result in minor injuries if not observed.

►Instructions to avoid the danger situation

NOTICE

Danger of damage to property

Is used to highlight actions that are not associated with personal injury.

►Instructions to avoid damage to property

Notes, tips or examples indicate important information about the product or about this docu-

ment.

2.2 Safety instructions

All safety instructions in this document are based on the results of the risk assessment carried out in

accordance with Machinery Directive 2006/42/EC Annex I and EN ISO 12100 Section 5. As far as appli-

cable, all unit life cycle phases have been considered.

Risks during transport

WARNING

Danger of serious injury due to falling objects

Due to falling objects there is a risk of injuries to limbs through to broken bones.

►Take particular care and pay special attention when transporting products manually.

►Do not stack the products.

►Wear protective equipment, e.g. safety shoes.

Safety

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