Peter electronic VersiStart II 3L Series Manual de capacitación
electronic
Quality is our Drive.
Softstarter
VersiStart II 3 ... 15L..
Assembly- and Commissioning Instructions
VersiStart II 3 ... 15L .. 1
as per 08/18 15700.10001
Table of Contents Page
1. Safety notes 3
2. Conformity 3
3. General description 4
4. Usage to the intended purpose 4
5. EC Declaration of Conformity 5
6. Block diagram 6
7. Commissioning 7
7.1 Mounting instructions 7
8. Connection Power section (see also connection diagram)) 8
9. Connection control section 8
10. LED indicators 9
11. Parameter settings 9
12. Commissioning 10
12.1 Default setting of potentiometers: 10
12.2 Adjusting soft start 10
12.3 Adjusting soft stop 11
13. Technical data 12
13.1 Environmental conditions 13
14. Dimensioning rules 13
14.1 Dimensioning of pre-fuses 13
15. Installation guideline 15
15.1 Connection 15
15.2 EMC 15
15.3 Typical connections 17
15.4 Zeitablaufdiagramm 18
15.5 Dimensions 19
2 VersiStart II 3 ... 15L ..
Notes and symbols used in these instructions
Note: Notes explain the advantages of certain adjustments or settings and help
you to make use of the device in the best possible way.
Warning notices: Read them carefully and follow them strictly!
Warning notices are indicated in order to protect you against danger or to
help you to prevent the device from being damaged.
Caution: Danger to life through electric shock!
When you see this sign, always make sure that the device is de-energized
and secured against unintentional energizing.
These commissioning instructions were prepared with great care. Nevertheless, PETER
electronic GmbH & Co. KG does not assume liability for damage resulting from mistakes
possibly contained in this manual. Technical changes that serve to improve the product are
subject to change without notice.
Disposal Instructions
Equipment containing electrical components may not be disposed of
together with domestic waste. It must be collected separately as electrical
and electronic waste according to local and currently valid legislation.
VersiStart II 3 ... 15L .. 3
1. Safety notes
The described devices are electrical equipment for use in industrial electrical power
installations. An impermissible removal of the covers during operation can cause
serious damage to your health, since these devices contain live parts with high
voltages.
Adjustment work may only be performed by trained staff observing the safety regulations.
Assembly and mounting work may only be carried out with the equipment deenergized.
Make sure that all drive components are properly earthed.
Please read these commissioning instructions carefully before putting the device into operation.
Besides, the user must ensure that the devices and associated components are fitted and
connected in accordance with the appliable local, legal and technical regulations. The VDE-
regulations VDE 0100, VDE 0110 (EN 60664), VDE 0160 (EN 50178) , VDE 0113 (EN 60204,
EN 61310),VDE 0660 (EN 50274) plus the appropriate regulations of the TÜV (Technical Control
Association) and the trade associations apply in Germany.
The user must ensure that the drive turns into a safe operating state following a device failure, in
the event of maloperation, or if the control unit has failed etc..
Caution: Even if the motor is at rest, it is not physically separated from the mains.
2. Conformity
In industrial linguistic usage the drive controllers of the type series VersiStart II are called
"devices", however, in the sense of the "law on the safety of equipment", the "EMC-law" or the
"EC-maschinery directive" they are not devices or machines ready for use or connection but they
are components. It is only possible to define their final function, when these components are
integrated into the design and construction of the user.
To be able to use the devices to their intended purpose, it requires power supply networks
according to DIN EN 50160 (IEC38).
The user takes the responsibility that the user’s design and construction comply with the appli-
cable legal provision.
The commissioning is strictly forbidden as long as the conformity of the final product with the
guidelines 2006/42/EC (Machinery directive) and 2006/95/EC (Low voltage directive) is not
proved.
4 VersiStart II 3 ... 15L ..
3. General description
The devices are suitable for an operation of 3-phase motors in star or delta connection.
In the case of the soft starters of the VersiStart II type the motor voltage is changed in two phases
(1L1/5L3) by a generalized phase control and power semiconductors. Starting from an adjustable
starting trigger angle the trigger angle is continually reduced. Via the adjusted ramp-up time the
motor voltage increases according to a ramp function until the maximum value is reached. When
the acceleration time is over, the power seminconductors are bypassed by integrated relays and
the motor is directly supplied with power from the mains.
After opening of the start/stop-contact, the trigger angle is continuously increased via a ramp-
function, and, as a result, the motor voltage is decreased. The motor softly decelerates with the
adjusted deceleration time.
Acceleration time, starting voltage and deceleration time can be separately adjusted via potentio-
meters.
Acceleration or deceleration are effected by closing or opening of the contact on the terminals
X5/X6 or X4.
The boost function is switched on by bridging the terminals X6/X7. Thus, at the beginning of the
soft start, an increased starting voltage is applied to the motor for a period of 0,5s.
The power supply to the control electronics is effected via the power section.
4. Usage to the intended purpose
The devices of the VersiStart II-series are electrical equipment that is used in industrial electrical
power installations. They are designed for application in machines, in order to reduce the starting
torque and starting current peaks as well as the tripping torque of drives with three-phase
induction motors.
Typical Applications:
• door and gate drives
• pumps
• ventilators
• conveying systems
• packaging machines
VersiStart II 3 ... 15L .. 5
5. EC Declaration of Conformity
EC Declaration of Conformity
The manufacturer / company placing the product on the market
(authorized representatives of the manufacturer / companies placing the product on the market
that are established within the Community)
Name / Address: PETER electronic GmbH & Co. KG
Bruckäcker 9
92348 Berg
hereby declares that the following product (device, component, unit) in the version as supplied
Product designation: Soft starters
Series / type designation: VersiStart II 3 ... 15L..
Article number: 257...
Year of manufacture: 2004
complies with the provisions of the following EU-directives:
2014/30/EU
2014/35/EU
2011/65/EU
This EC Declaration of Conformity is no longer valid, if the product is modified or changed
without our agreement.
This declaration is issued under the sole responsibility of the signatory.
Berg, 18.04.2016 Dr. Thomas Stiller, Managing director
(place, date) (signatory and function of the signatory) (signature)
Electromagnetic compatibility
Electrical equipment designed for use within certain voltage limits
The restriction of the use of certain hazardous substances in
electrical and electronic equipment
The following harmonized standards have been applied:
EN 60947-1:2007+A1:2012
EN 60947-4-2:2012
Low-voltage switchgear and controlgear General rules
Low-voltage switchgear and controlgear
Contactors and motor-starters - AC semiconductor motor
controllers and starters
6 VersiStart II 3 ... 15L ..
6. Block diagram
Supply
voltage
Trigger
pulse
generator
6T32T1 4T2
Control
for bypass
5L31L1 3L2
Electronics
Ramp
control Start
Man
(Macc)
X2
Option
X1
RA1
X6
tan
(tacc) taus
(tdec)
X5
X7
Boost
X3 X8
LO1
X4
Stop
VersiStart II 3 ... 15L .. 7
7. Commissioning
The device is to be put into operation in 3 steps:
1. Mounting
2. Connection and
3. Parameter setting
7.1 Mounting instructions
Caution: Danger to life through electric shock!
The following conditions are to be complied with in order to ensure a safe
and reliable operation of the VersiStart II:
1. The device series VersiStart II is to be used under conditions of the
overvoltage category III.
2. Make sure that pollution degree 2 or better, in accordance DIN EN60644-1 /
IEC664, is complied with.
3. The device has to be installed into a housing (min. degree of protection: IP54).
4. The device must be operated without being exposed to contamination by
water, oil, carbon deposits, dust, etc..
Warning:
To avoid heat concentrations, a distance of at least 40mm is to be kept
between cable duct and device.
Place the device vertically on a perpendicular mounting plate with the motor terminals pointing
downwards. The device is to be snap-mounted onto a 35mm top-hat rail according to DIN EN
50022. Underneath the device, no additional heat sources such as heating resistors must be
mounted or arranged.
8 VersiStart II 3 ... 15L ..
8. Connection Power section (see also connection diagram))
9. Connection control section
Caution: Danger to life through electric shock!
The motor is not physically separated from the mains.
If only soft starts are required, VersiStart II may also be controlled via the main contactor. For this
purpose, the terminals X5 and X6 have to be bridged.
Terminal 1L1:
Terminal 3L2:
Terminal 5L3:
Terminal 2T1:
Terminal 4T2:
Terminal 6T3:
Mains voltage L1
Mains voltage L2
Mains voltage L3
Motor terminal U
Motor terminal V
Motor terminal W
If the contact on the terminals X5 a. X6 is
closed, the motor accelerates with the adjusted
acceleration time ramp. When the contact is
open, the motor decelerates with the adjusted
deceleration time ramp. Please find an approp-
riate time sequence chart in chapter 15.4 on
page 18.
If the contact on the terminals X4 and X5 is
briefly closed, the motor starts with the adjusted
ramp-up time. If the contact X4 and X6 is briefly
opened, the motor runs down with the adjusted
ramp-down time. Please find an appropriate
time sequence chart in chapter 15.4 on
page 18.
Start/
Stop
5
6
1
2
6
4
5
Stop
Start
R1 1
2
R1
VersiStart II 3 ... 15L .. 9
10. LED indicators
On the circuit board there are 2 light-emitting diodes indicating the following operational states.
On the control terminal X1 / X2 (R 1) one signaling relays are available which signal the following
operational states:.
11. Parameter settings
On the front panel there are 3 potentiometers by means of which the following settings can be
made.
12. Commissioning
12.1 Default setting of potentiometers:
12.2 Adjusting soft start
To adjust an optimum starting behavior, you should carry out a test run. Contrary to the default
settings, you should make the following basic potentiometer-settings..
LED Operational status
Green Device is connected to mains voltage
Yellow Start completed, device bypassed
Yellow - flashing
with increasing or decreasing frequency
Soft start / Soft stop
R 1 Fault.
Under normal operating conditions the signaling contact R 1 is closed, it only opens if
a fault occurs.
Parameter Poti Setting range
Acceleration time start time Acceleration time adjustable from
0.5...10sec
Starting voltage initail torque 0…80% of rated voltage
Deceleration time stop time adjustable from 0.5...10sec
Potentiometer start time (acceler. time) = mid-position
Potentiometer initial torque (starting voltage) = left stop (counter-clockwise)
Potentiometer stop time (deceler. time) = left stop (counter-clockwise)
Fans, roller tracks, conveyor belts, etc. start time 50%, initial torque 0%, stop time 0%
Centrifuges, conveyor screws, mixers,
compressors, etc.
start time 50%, initial torque 50%, stop time 50%
Pressure pumps, etc. start time 50%, initial torque 50%, stop time 50%
Este manual sirve para los siguientes modelos
5
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