Panasonic MC-E8021 Manual de usuario

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distribution is a violation of law.

MC-E8021

MC-E8021K

MC-E8023

MC-E8023K

MC-E8024

MC-E8024K

Destination : Europe

Vacuum Cleaner

ORDER NO.ECD0502001C2

1.Lift up dust compartment and take it out. (Fig.1) 2.Remove screws from Ornamental Plate and handle and

take them out. (Fig.2)

*There are 2 latches on the front side of Ornamental

plate.

Please remove it by pulling strongly from the back side.

3 REPLACEMENT OF MAIN PARTS

IMPORTANT: Before replacing any part always

DISCONNECT THE CLEANER FROM THE ELECTRICITY SUPPLY.

3.1. MOTOR

MC-E8021 / MC-E8021K / MC-E8023 / MC-E8023K / MC-E8024 / MC-E8024K

3.Remove screws from upper body and take out front cover

and upper body. (Fig.3)

*There are 2 latches in the back side of Upper body.

Please remove it by pulling strongly from the front side.

Important: When reassembling the Switch Pedal,

please place ControlAxis and Switch Pedal in the right

place as they can fit.

4.Lift up cord reel unit and remove the two lead wires

(provided with quick-connect terminal) from the contact

springs. (Fig. 4)

5.Take out motor unit and remove motor cover. (Fig.5)

MC-E8021 / MC-E8021K / MC-E8023 / MC-E8023K / MC-E8024 / MC-E8024K

6.Disconnect the two lead wires (provided with quick-connect

terminals) from the motor tabs. (Fig.6)

7.Remove from the motor front / rear motor support and

replace with a new one. (Fig.7)

8.Reassemble front / rear motor support and connect the two

lead wires to the motor tabs. Place the motor cover and

reinstall the motor unit into the lower body.

9.Connect the lead wires according to the schematic diagram

and reassemble the remaining parts in the reverse order.

Note: Make sure the lead wires are correctly positioned

to avoid pinching them between parts.

3.2. CARBON BRUSHES

Note: Replace both carbon brushes at the same time.

1.Take out motor unit and remove motor cover as explained

previously in paragraph 3.1 Motor, points 1-6.

2.Disconnect lead wires (provided with quick-connect

terminal) from the motor tabs.

3.Remove the two screws from the carbon brush holder and

take it out. (Fig.8)

4.Replace the carbon brush unit with a new one and reinstall

it refastening with the screw.

5.Connect the lead wires according to the schematic diagram

and reassemble the motor unit.

6.Re-install motor unit, cord reel ass´y into their lodging and

reassemble the remaining parts in the reverse order.

3.3. AS FOR THERMAL CUT-OUT

1.Take out motor unit and remove motor cover as explained

previously in paragraph 3.1 Motor, points 1-6.

2.Disconnect lead wires (provided with quick-connect

terminal) from the motor tabs.

3.The thermal cut-out is secured in the motor. (Fig.9)

*To change the Thermal Cut-out, replace the entire motor

with new one. You can´t replace only the Thermal Cut-out.

4.Connect the lead wires according to the schematic diagram

and reassemble motor unit and remaining parts in the

reverse order.

MC-E8021 / MC-E8021K / MC-E8023 / MC-E8023K / MC-E8024 / MC-E8024K

3.4. CORD REEL UNIT

1.Remove upper body and take out cord reel ass`y as

explained previously in paragraph 3.1 Motor, points 1-4.

2.Press the blake lever and unwind the power supply cord

three times to release the cord reel spring efficiency.

(Fig.10)

3.Detach cord reel unit and cord reel support by removing the

screw. (Fig.11)

4.Replace the cord reel unit with a new one and reassemble

with the cord reel support refastening the screw.

Note: Wind up the power supply cord 2 extra times, as

indicated on the spring plate, to maintain the spring

efficiency.

5.Connect the lead wires according to the schematic diagram.

6.Reinstall cord reel ass´y into place and reassemble the

remaining parts in the reverse order.

* If the cord is damaged, replace the cord reel unit with

new one.

Reason:

If the cord has worn out, the cord reel spring or the

cord´s electric-welded zone may also be adversely

affected.

3.5. BRAKE LEVER UNIT

1.Remove upper body and cord reel assembly as explained

previously in paragraph 3.1 Motor, points 1-5.

2.To change the brake lever unit, replace the body partition

assembly with new one. (Fig.12)

Reason:

The body partition and the brake lever cannot be

individually removed.

3.6. P.C.B. Ass’ y

1.Remove upper body as explained previously in paragraph

3.1 Motor, points 1-3.

2.Remove connections from contact spring and take out

motor unit.

3.Remove P.C.B. Ass’y from its support by releasing the

fixing points. (Fig.13)

MC-E8021 / MC-E8021K / MC-E8023 / MC-E8023K / MC-E8024 / MC-E8024K

4.Remove from PCB the two lead wires provided with quick-

connect terminal. (Fig.14)

*The fuse is replaceable at the same time.

5.Open the cover, remove the small PCB (with ON / OFF

Switch) from its lodging and take out control Axis. (Fig.15)

ON/OFF Switch

Power control circuit is welded to ON/OFF Switch that is

connected to P.C.B.Assy.

You can cut off with weld it.

6.Replace P.C.B. Ass’y with a new one and control Axis.

7.Connect the two lead wires (provided with quick-connect

terminal) to the PCB tabs and reinstall power control circuit

in its support. (Fig.17)

Note: Before reinstalling the circuit, make sure the lead

wires are correctly positioned in the cover slots.

8.Place back the motor unit. Connect the lead wires

according to the schematic diagram and reassemble upper

body and remaining parts in the reverse order.

MC-E8021 / MC-E8021K / MC-E8023 / MC-E8023K / MC-E8024 / MC-E8024K

8 TROUBLE SHOOTING GUIDE

CONDITION CHECKPOINT METHOD OF INSPECTION CAUSE / REMEDY

Motor fails to rotate

(no noise is heard at all) Power supply cord Check power supply cord

continuity. If there is no continuity, replace

the cord reel unit.

Fuse

(Plug for UK only) Check plug fuse continuity. If there is no continuity, replace

the cord reel unit.

Fuse of P.C.B. Ass’y

(250V, 12 A) Check fuse continuity. If there is no continuity, replace

P.C.B. Ass’y.

Motor continuity Check motor continuity between

carbon brush holder tabs. If there is no continuity, replace

the carbon brush or motor.

Check the motor performance. Apply a voltage directly to both

sides of the motor terminal to see if

the motor performs as specified.

If the motor fails to perform,

replace it with new one.

ON/OFF Switch Check continuity across switch

connections If there is no continuity, replace

Switch or P.C.B. Ass’y.

Triac (Inside of P.C.B.) Check if the triac is in open circuit. If it is in open circuit, replace

P.C.B.Ass’y.

P.C.B. Ass’y Check the internal parts for

anything unusual. (burn-out, melt-

down, etc.)

If anything is found unusual,

replace the P.C.B. assembly with

new one.

Motor runs but there is no suction Hose or Suction inlet Check if there is any blockage in

the hose or suction inlet. If there is any blockage, remove it.

Dust compartment / Filters Check if dust compartment is full

or there is dust accumulated in the

filters.

If dust compartment is full, empty

it.If the filters are dirt of dust,

clean them out or replace.

Noise or vibration Motor fan Check dust accumulated in motor

fan (it could happen if the vacuum

cleaner has been used without

central filter).

If there is dust accumulated in the

motor fan, replace the motor and

check filter condition. (never try to

dismantle the motor fan)

Motor does not change power

(runs always at full speed) Control Axis Check if the potentiometer is

short-circuited. If it is short-circuited, replace

power control circuit.

P.C.B. Ass’y Check if power control circuit is

short-circuited. If it is short-circuited, replace it.

Motor runs irregularly control Axis Check possible bad contact of

P.C.B. Ass’y. If there is bad contact, replace

P.C.B. Ass’y.

MC-E8021 / MC-E8021K / MC-E8023 / MC-E8023K / MC-E8024 / MC-E8024K

9 PACKING INSTRUCTIONS

10 PACKING LIST

*( )Within Remarks indicates parts number of instruction book for the UK

Ref. No. Part Name & Description Part No. Q´TY Remarks

1Individual Carton AMC61Z-XJ00E 1MC-E8021.E8021K

1Individual Carton AMC61Z-XK00E 1MC-E8023.E8023K

1Individual Carton AMC61Z-XU00E 1MC-E8024.E8024K

2Cushion Bottom AMC56Z-XL00E 1

3Cushion A AMC69Z-XL00E 1

4Cushion B AMC70Z-XL00E 1

5Body Bag AMC10Z-XL00E 1

6Instruction Book AMC01Z-XL008 1Language: English UK version MC-E8021K,E8023K, E8024K

6Instruction Book AMC01Z-XL009 1Language: Polish, Czech, Romanian, Hungarian, Bulgarian and

Ukrainian MC-E8021.E8023

6Instruction Book AMC01Z-XL00E 1Language: German, Dutch, French, Swedish, Norwegian, Danish,

Spanish, English, Portuguese, Italian, Finish and Greek.MC-

E8021,E8023, E8024

7Instruction Sheet AMC09Z-XL008 1Language: English UK version MC-E8021K,E8023K, E8024K

7Instruction Sheet AMC09Z-XL009 1Language: Polish, Czech, Romanian, Hungarian, Bulgarian and

Ukrainian MC-E8021.E8023

7Instruction Sheet AMC09Z-XL00E 1Lanquage:German,Dutch,French,Swedish,Norwegian,Danish,Spanis

h,English, Portuguese, Italian, Finish and Greek. MC-

E8021,E8023, E8024

8Sponge Filter AMC0HK-XL00E 1

-Instruction Book Bag AMC0QZ-XL00E 1

MC-E8021 / MC-E8021K / MC-E8023 / MC-E8023K / MC-E8024 / MC-E8024K

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