Palamides delta 151 Manual de usuario
1
Manual Instruction
Model 151
April 2005
palamides GmbH
Benzstraße 14 – 71272 Renningen
Tel: +49 (0) 7159 / 92570-0 – Fax +49 (0) 7159 / 92570-99
www.palamides.de
2
Subject to change without notice 3
Contents
1How it works......................................................................................................................7
2Technical Data ..................................................................................................................9
3Fundamental Safety Advice ............................................................................................11
4Machine installation.........................................................................................................13
5Description of the machine parts.....................................................................................16
6Handling and Operation ..................................................................................................20
7Setting up the machine....................................................................................................27
8Optimisation menu ..........................................................................................................43
9Quick set-up....................................................................................................................46
10 Quick Check....................................................................................................................47
11 Sensors, Pneumatics, Motors .........................................................................................49
1
4 Subject to change without notice
How it works 1
Sous réserve de modifications 5
Declaration of Conformity
Manufacturer Declaration
according to EC-Machinery Directive 98/37/EG, Annex II A
We palamides GmbH
Benzstr. 14
71272 Renningen/Germany
Hereby declare that because of their design and construction, the machinery/devices
detailed below comply with the Health and Safety legislation of the EC-Machinery Directive.
This Declaration becomes invalid if an alteration is made which has not been agreed with
ourselves.
Product Automatic Delivery delta
Model 151, 152, 153
Serial number
Appropriate EC-Directives:
EC-Machinery Directive (98/37/EG)
EC-Low Tension Directive (73/23/EWG)
To comply the basic requirements we consulted the following appropriate standards:
EN 12100-1; EN 12100-2; EN 294
pr EN 1010 EN 60204-1
Date 16.10.2006
Signature (S. Palamides)
Identification of the
Signatory Managing Director
1How it works
6 Änderungen vorbehalten
Preface
You have acquired a technically superior industrial product in the delta automatic delivery
and by paying careful attention to the operating instructions, you will achieve the highest
levels of reliability and performance.
The delta is a fully automatic delivery system, which greatly rationalises the production
process behind the folding machine or saddle stitcher. Depending on the model, up to 5-up
work can be simultaneously processed in a very wide format range.
Sophisticated technical detailed solutions are responsible for the outstandingly high
production reliability. All sheets are measured at the infeed and, if necessary, are ejected.
The pile is bundled directly in the collection shaft using the patented operating process which
has been implemented in the delta.
Here, the most important aspect is not the bundling of the packages, but the rationalisation
achieved. By using a delta, one person can operate a folding machine rather than 2-3. With a
saddle stitcher, the work can easily be taken off the machine by the same operators who
load it.
•Rationalisation of the delivery process on saddle stitchers and folding machines.
•Makes use of the top running speed and performance of the producing machines
•Short setting-up times
•High efficiency due to the versatile application possibilities and the large format
range
•Pays for itself quickly
•Mark-free delivery (no smearing on freshly printed or sensitive sheets)
•Integrated pressing unit with main and pre-press rollers
•Ergonomically convenient working height for removing bundles
•By using different coloured bands per up-work, different versions (e.g. language
versions) can be easily distinguished.
These operating instructions should guide you in operating the stacking delivery correctly, in
complying with the safety regulations and in servicing the machine properly.
How it works 1
Subject to change without notice 7
1 How it works
1.1 Area of application
The delta automatic delivery is primarily a fully automatic delivery system which greatly
rationalises the production process after a folding machine or saddle stitcher. The products
are counted and bundled in easily handled piles. Products such as advertising brochures,
mailings and signatures can be processed.
1.2 How it works
The delta automatic delivery is a fully automatic delivery system for cost-effective packaging
of pamphlets, signatures and brochures. Up to 5-up in a very large format range are
processed simultaneously. The exceptionally high production reliability is achieved through
sophisticated detailed solutions. As a result, all sheets are measured at the infeed and, if
necessary, ejected. The pressing unit, which is fitted as standard, together with the jogging
device, ensures that pile formation is neat and reliable. The pile is bundled directly in the
collection shaft using the patented operating process which has been implemented in the
delta. No slipping in the pile, whether unstable products or the smallest package, the delta
bundles reliably. Bundling is carried out using a choice of coated Kraft paper or PE film in
easily changeable magazines. The bundled packages are laid out on a package lift, which
conveys the packages to an ergonomically convenient working height.
Standard equipment
ELECTRONIC FORMAT MONITORING WITH WASTE SHEET DEFLECTOR
Incorrectly folded products are ejected.
ELECTRONIC CONNECTION TO MBO FOLDING MACHINES
Connection to the start/stop function, as well as the sheet call-up function
(24-pin design).
ELECTRONIC SHEET COUNTER
Counts the products irrespective of the production machine.
EQUIPMENT FOR PROCESSING MULTIPLE UP-WORK
delta up to 5-up, depending on model.
PRESSING DEVICE
Maximum 3.5t with pre and main pressing rollers.
1How it works
8 Subject to change without notice
Options
SMALL FORMAT DEVICE
For processing products up to 90mm x 65mm.
STACKING LEVEL COMPENSATION 70MM
For forming tidy piles of spine stitched brochures and 4-sided folded products.
STACKING LEVEL COMPENSATION 150MM
For products which spread out heavily at the binding edge.
ANTISTATIC DEVICE
For improved processing of products laden with static.
AIR BLAST DEVICE
For smooth processing of difficult products on
Saddle stitchers and from layered folding.
SMALL PACKAGE DEVICE
For creating packages with a pile height of less than 20 mm
SADDLE STITCHER CONNECTION
For operation with saddle stitchers. An appropriate saddle stitcher plug to be
provided by the customer.
NAVIGATOR INTERFACE
For operation after MBO folding machines with Navigator control.
STAHL INTERFACE (10-PIN)
For operation after Stahl folding machines with 10-pin plug.
STAHL DIGITAL INTERFACE
For operation after Stahl digital folding machines
(only in connection with a 10-pin Stahl interface).
BARCODE RECOGNITION
For postcode sorting or for the collating function on digital printing machines.
PRINTER’S IMPRINT READER
For reliable separation of single book blocks in book-on-demand lines
CARD INSERTER
To supply a card for the upper and lower side of the pile, which is bundled with it.
Technical Data 2
Subject to change without notice 9
2 Technical Data
2.1 Formats
Infeed width x Infeed length
Minimum format
(without small package device) 110mm x 95 mm
Minimum format
(with small package device) 90 mm x 65 mm
delta502
max. for 1-up 510 mm x 305 mm
max. for 2-up 235 mm x 305 mm
delta703
max. for 1-up 760 mm x 305 mm
max. for 2-up 335 mm x 305 mm
max. for 3-up 235 mm x 305 mm
delta705
max. for 1-up 760 mm x 305 mm
max. for 2-up 335 mm x 305 mm
max. for 3-up 235 mm x 305 mm
max. for 4-up 175mm x 305 mm
max. for 5-up 148 mm x 305 mm
min. package height (without small package device) 20mm
min. package height with small package device) 3mm
max. package height (depends on product ) 150 mm
Performance Over 600 Packages/h per up-work
Over 60.000 Products/h per up-work (depends on
product)
Speed 15-200m/min
2Technical Data
10 Subject to change without notice
Noise level, measured according to EN 13023:2003 does not exceed 83dB(A)
(Measuring device B&K, Type 2221, Serial no. 16 95 9 64, microphone type
4176, no. 1718861, accuracy class 1, acoustic calibrator type 4230, serial no.
1678942
2.2 Connections
Elec. connection 6 KW
Compressed air
consumption 350 ltr/min net, 6 bar, dry, filtered air supplied by the
customer
The supply of purified, dry compressed air (6 bar) is not included in delivery.
delta layout
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