Formax FD 342 Manual de usuario

FD 342

Document Folder

OPERATOR MANUAL

FIRST EDITION

6/2010

TABLE OF CONTENTS

SUBJECT PAGE

DESCRIPTION 1

SPECIFICATIONS 1

UNPACKING 2

SETUP 2

CONTROL PANEL 3

OPERATION 4

SETTING CUSTOM FOLDS 5

BATCH COUNTING 5

MULTI-SHEET FEEDING (OPTIONAL) 6

CROSS FOLDING 7

STACKER WHEEL POSITIONING CHART 7

STACKER WHEEL SETUP FOR THICK PAPER 8

REMOVING OUTFEED COVER 8

REMOVING INFEED TIRES 9

OPERATOR MAINTENANCE 9

TROUBLE-SHOOTING 10

DESCRIPTION

Upper Fold Table

Telescoping

Outfeed Stacker

Self Centering Paper

Side Guides

Infeed Tray

Extension

Infeed Tray

Lever

Lower Fold

PlateTable

Non-Operator Side

Operator Side

FUNCTION

The FD 342 Folder is designed to perform a wide variety of folds using a variety of paper weights. The fold plates are

manually adjusted for standard folds and custom folds. Batch counting, self-centering side guides, and the capability to

cross-fold are added features. The folder will automatically stop after the last document has been folded.

SPECIFICATIONS

Speed: Standard Mode: Up to 15,500/hour, depending on fold type

Hopper Capacity: Up to 500 sheets of 20# paper (75gsm)

Paper size: Min: 3.5” X 5” (88.9 W x 127 L mm)

Max: 12.25” X 18” (311 W x 457 L mm)

Pre-Marked fold types: Letter , Zig-Zag , Single , Gate , Fold Out ,

Double Parallel

Pre-Marked Paper Sizes: FD Model: 11”, 14”, 17”

FE Model: A5, A4, A3, B6, B5, B4

Dimensions Closed: 33” L x 20” W x 19” H (84 L x 51 W x 48 H cm)

Fully Extended: 60”L x 20” W x 19” H. (152 L x 51 W x 48 H cm)

Weight: 67 lbs (30 kg)

Power: FD Model: 120 volts A.C., 50/60 Hz, 2.5 amps.

FE Model: 220 volts A.C., 50/60 Hz, 2 amps

Safety Certications: UL & CE Applied For

Control Panel

Fig. 1b Locating Pins

Lower Fold Table Pins

Fig. 1a Locating Pins

Upper Fold Table Pins

UNPACKING & SETUP

1. Check package for shipping damage. If there is shipping damage, do not discard the box.

2. Remove the machine and packed components from the box. The fold plates, telescoping stacker, Optional Multi

Sheet Feeder if ordered, power cord and cross-fold guide are wrapped separately in the box.

NOTE: Two people must lift the machine from the box.

3. Place the folder on a solid stand.

Install upper and lower fold plates, telescoping conveyor

multi-sheet feeder and power cord

1. Be sure the plates are set rmly on the locating pins

(Fig 1a & 1b). Slide each fold plate in until it meets the

rst locating pin then push down to set in place.

2. Repeat the same steps for the lower fold plate.

3. Insert the telescoping extension tray into the end of the

outfeed conveyor (Fig. 2).

Fig. 2 Telescoping extension tray

4. If equiped, insert the optional Multi-Sheet Feeder into the

four slots located on the top cover (Fig 3).

5. Make sure the power switch is in the “OFF” position.

Plug the power cord into the power inlet and the wall

outlet.

Fig. 3

4 Slots

No. NAME FUNCTION

1 Paper out indicator Lights up when paper needs to be loaded

2 Cover open indicator Lights up when top cover is open

1 Counter Display Shows the number of documents processed. When power is turned on it displays

“F-01”.

2 Start Button Press to start the folder.

3 Stop Button Press to stop the folder.

4 Test Button Test folds one document.

5 Fault Indicator Lights Stops the operation and indicates the problem area, check for paper in the areas

indicated, clear paper and press the “C” button to turn off the “Fault detect” lights.

6 Batch Counting Button Select the batch counting function.

7 “-“ and “+” buttons Select the number of documents to be batch folded.

8 Clear / Reset Button Resets the fault detect circuit and the counter.

CAUTION: when a fault occurs, only press the button one time. If pressed a second

time, the counter will be reset.

CONTROL PANEL

OPERATION

1. Place power switch in the “ON” position.

2. To set the fold plate stop position, squeeze the

stop plate lever and move the stop plate to the

desired location on the upper and lower fold plates

(Fig 4). Align the pointed part of the stop plate with

the desired marks on the decal and release the lever.

Fine adjustments can be made with the adjustment

knob at the end of the plate (Fig 5).

NOTE: When doing a “Single” fold, be sure to move

the lower fold plate stop all the way to the front of

the plate. The plate must be rmly reinstalled on the

locating pins.

3. Move the stacker wheels to the proper position for

the paper size (Fig 6) ( Refer to chart on page 7).

4. Extend the telescoping conveyor stacker as required.

5. Lift the in-feed tray extension into position.

6. Raise the in-feed tray lever.

7. Set the paper side guides for the paper you’re using

and lock in position.

8. Neatly stack paper on the in-feed tray.

9. Lower the in-feed tray lever.

10. Press the “Test” button on the control panel to check

the folds. Adjust as needed.

11. If the fold is skewed use the skew adjustment knob

to make corrections (Fig.7).

12. When you’re satised with the test folds, press the

“Start” button to operate the machine.

Fig.7

Fig. 6

Fig. 5

Stacker Wheels

Stacker Wheel Positions A, B & C

Skew Adjuster

Fig. 4

SETTING CUSTOM FOLDS

BATCH COUNTING

The batch counter can be set from “0” to “999”. Press the

“Batch Counting” button to illuminate the “Batch Counting” light.

Press the “-“ or “+” buttons to select the number of documents

to be folded (Fig 8). Press the “ ” button. When the counter

gets to “0” the machine will stop.

NOTE: The batch counting program will remain on after turning

the power off. You must press the Batch Counting button to

turn off the light and cancel the batch count setting.

Example 1: Uneven “Z”

1. Measure the length of panel “A”

2. Adjust the upper fold plate so that the stop plate lines

up with the measurements of the panel “A” i.e. if panel

“A” is 5 1/4” long slide the stop plate up or down so that

it lines up with the 5 1/4” mark on the fold plate.

3. Measure the length of panel “B”

4. Adjust the lower fold plate so that the stop plate lines

up with the measurement of panel “B”

5. Load forms and press test. If folds are too long or too

short adjust accordingly.

1. Measure the length of panel “A” & “B”

2. Adjust the upper fold plate so that the stop plate lines up

with the measurements of panel “A” & “B”. i.e. if panel

“A” & “B” are 10 1/2” long slide the stop plate up or

down so that it lines up with the 10 1/2” mark on the fold

plate.

3. Measure the length of panel “B”

4. Adjust the lower fold plate so that the stop plate lines up

with the measurement of panel “B

5. Load forms and press test. If folds are too long or too

short adjust accordingly.

Example 2: Uneven “C”

Panel A

Panel B

Panel A

Panel B

Batch Count Button Batch Count Indicator Light

Fig. 8

MULTI-SHEET FEEDING (OPTIONAL)

The multi-sheet feeder is designed to fold pre-collated stapled or unstapled sets of up to four 20 # (75gsm)sheets of pa-

per.

1. Adjust the side guides on the milti-sheet feeder for the

proper paper size. Loosen the brass thumb screw, ad-

just the guides to t the paper width and re-tighten the

thumbscrew (Fig 9a).

2. Slide the pre-collated paper set into the multi-sheet

feeder. When feeding stapled sets the documents

should be placed with the staple on the operator’s side

and leading (Fig 9b).

3. The sheets of paper will be automatically pulled into the

folder (there is a one-second delay after the paper is

placed in the feeder).

4. If the fold is skewed, turn the skew adjustment knob

located on the back of the feeder left or right to make

corrections (Fig 9c).

5. To remove the multi-sheet feeder depress the release

levers located on either side of the lower back side of

the feeder (Fig. 9d), tilt the feeder forward and lift. To

reinstall depress the levers and reinsert.

Staple

Fig. 9b

Fig. 9a

Fig 9c

Brass thumbscrew

Skew Adjuster

Release Levers

Fig. 9d

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