Pace 20A Manual

Operation & Maintenance Manual

ST 20A Systems

PACE Incorporated retains the right to make changes to specifications contained

herein at any time, without notice.

Contact your local authorized PACE Distributor or PACE Incorporated to obtain the

latest specifications.

The following are registered trademarks and/or servicemarks of PACE Incorporated,

Laurel Maryland U.S.A. and may only be used to identify genuine PACE products or

services:

AdapTip, Arm-Evac, Cir-Kit, ComForm I, ConducTweez, CRAFT,

Dual Path, Flo-D-Sodr, FuseSet, HandiPik, HotSpot, LapFlo, MBT,

Micro Portable, MicroChine, MiniChine, Mini-Wave, PACE, Pacenter,

Ped-A-Vac, PETS, Pik-Vac, PRC, PRINT,Pro-Evac,Redi-Rak,ResisTweez,

SensaTemp, SMR, Snap-Vac, Sodr-Pen, Sodr-X-Tractor, SR-3, SR-4, ST,

StripTweez,SwaPlater,ThermoBand,Thermo-Drive,ThermoJet,ThermoPart,

ThermoPik, ThermoTweez, Tip-Evac, VisiFilter.

The following are trademarks and/or servicemarks of PACE Incorporated, Laurel

Maryland U.S.A. and may only be used to identify genuine PACE products or

services:

Auto Off, Cubby-Vac, Datastore, Dust Evac, EKO, Lab Evac, MicroSpin,

PaceLink, PaceNet, Pik & Paste, Prep-Set, Pulse Plate, Spa-Kleen,

ThermoBond, TinSpin, TweezPik, Uni-Frame, V-A-N, Ventur-Evac.

Since 1958, PACE Incorporated has provided advanced technology

training in all aspects of hand soldering, rework and repair.

Additional copies of this manual or other PACE literature may be obtained from:

PACE Incorporated (301) 490 - 9860

Sales Administration (301) 498 - 3252 Fax

9893 Brewers Court

Laurel MD 20723-1990

SYSTEM QUICK START

The ST 20A systems are very easy to operate. ST 20A-SP systems (using

SP-2A Sodr-Pen handpiece) can be quickly set up for use in standard

solderingoperations. TobeginoperationofaST20A-SPsystemquickly,

perform the "Set-Up" and "Operation" procedures detailed on pages

7-11andpage16ofthismanual. Ashadedtitlebaroneachofthesepages

highlight their location.

When performing other operations (e.g., applications requiring use of large

SMT tips), PACE recommends that the user read and fully understand all of

the "Operation" portion of this manual in order to utilize the features of this

system. ST20A-TTandST20A-PSsystemsareshippedwithanadditional

manual which should be read and fully understood before operating those

systems.

For any questions regarding this Operation & Maintenance Manual, contact your

local authorized PACE distributor or contact PACE directly at:

Telephone (301) 490-9860, Fax (301) 604-8782

PACE Incorporated

9893 Brewers Court

Laurel MD 20723-1990

MANUAL NUMBER 5050-0355

REV. C

Table of Contents

TITLE PAGE

General Information ................................................................................................ 3

Introduction .................................................................................................. 3

Specifications................................................................................................ 4

Parts Identification........................................................................................ 5

Safety ....................................................................................................................... 6

Set-Up...................................................................................................................... 7

Auto Off Safety System................................................................................ 7

Tip & Tool Stand .......................................................................................... 8

PaceLink ..................................................................................................... 10

Handpiece Connection................................................................................ 11

Air Hose Routing........................................................................................ 11

System Power Up ....................................................................................... 11

Operation ............................................................................................................... 12

Sodr-Pen Tip Selection & Use .................................................................... 12

Available Tips ............................................................................................. 14

Sodr-Pen Tip Installation ............................................................................ 15

Temperature Selection ................................................................................ 16

Variable Temperature Control ............................................................... 16

Temperature Dial/Lock ......................................................................... 16

Tip Offset............................................................................................... 16

LED Operation ........................................................................................... 17

Auto Off Safety System.............................................................................. 17

Calibration ............................................................................................................. 18

Corrective Maintenance ........................................................................................ 19

Power Source .............................................................................................. 19

Handpieces.................................................................................................. 19

Sodr-Pen Heater Replacement .................................................................... 20

Replacement Parts ................................................................................................. 21

SP-1A/SP-2A Handpieces .......................................................................... 21

Accessory Tray Items ................................................................................. 22

Optional & Accessory Items....................................................................... 22

Manual Improvement & Comment Form ............................................................. 25

TABLE PAGE

Table I Single Point Tips ................................................................................. 9

Table II Power Source Corrective Maintenance ............................................ 13

Table III Heater Assembly Checkout Procedures............................................ 13

Table IV SP-1A/SP-2A Parts ........................................................................... 15

Table V Accessory Tray Items ....................................................................... 16

Table VI Optional & Accesory Items .............................................................. 23

General Information

Introduction

Thank you for purchasing the PACE model ST 20A Soldering System. This manual

will provide you with the information necessary to properly set up, operate and

maintain the system. Please read this manual thoroughly before using the system.

The ST 20A systems utilize the model PPS 15A power source which incorporates a

highly responsive SensaTemp (closed loop) control system providing up to 80 Watts

of total power to a single output channel.

The ST 20A systems are available in either the 115 VAC, 230 VAC or 100 VAC

version. The 230 VAC version system bears the CE Conformity Marking which

assures the user that it conforms to all the requirements of council directive

EMC 89/336/EEC. The systems package the power source with a selection of

accessories and functional aids. These systems are as follows:

ST 20A-SP - Consists of the PPS 15 power source (115 VAC, 230 VAC or 100

VAC version), SP-2A Sodr-Pen, SP Tip & Tool Stand and accessory kit. The standard

SP-2A Sodr-Pen (uses 3/16" shank tips) provides high capacity heating necessary to

perform thru-hole soldering and SMT component removal/replacement operations.

ST 20A-TT - Consists of the PPS 15 power source (115 VAC, 230 VAC or 100

VAC version), TT-65 ThermoTweez handpiece, TT Tip & Tool Stand and accessory kit.

The standard TT-65 ThermoTweez handpiece provides safe, one-handed removal of

a wide variety of components (PLCCs, SOICs, PQFPs, BQFPs, SMT Connectors

etc.) in a matter of seconds. Its lowtemperature, high capacity heating can remove

even the largest components quickly and easily.

ST 20A-PS - Consists of the PPS 15 power source (115 VAC, 230 VAC or 100 VAC

version), PS-50 Prep-Set and accessory kit. The standard PS 50 Prep-Set is a fully

integrated system for easily fluxing and tinning leads, wires and dressing soldering

tips, even pre-heating components before final soldering.

Other available PACE SensaTemp handpieces may be used with the ST 20A system

to perform a wide variety of advanced surface mount & thru-hole component

removal/replacement operations. These include:

SX-70 Sodr-X-Tractor Handpiece TJ-70 Mini ThermoJet Handpiece

TP-65 ThermoPik Handpiece

These handpieces require an air source. Any of these handpieces can be used if the

system power source is connected to a PACE ST 60 system (via PaceLink

Receptacle). Alternatively, a Ped-A-Vac III Foot Pedal may be purchased and

connected to a 60-90 p.s.i. air supply to provide a vacuum source for the TP-65 and

SX-70 air handpieces.

Specifications

System Power Source Power Requirements

The system power sources are available in either the 115 VAC, 230 VAC or 100 VAC

version as listed below.

PPS 15A (ST 20A system) - Operates on 97-127 VAC, 50/60Hz, 90 Watts

maximum at 115 VAC, 60Hz

PPS 15AE (ST 20AE system) - Operates on 197-264 VAC 50/60Hz, 80 Watts

maximum at 230 VAC, 50Hz

PPS 15AJ (ST 20AJ system) - Operates on 90-115 VAC 50/60Hz, 80 Watts

maximum at 100 VAC, 50/60Hz

Temperature Specifications

Handpieces

Tip Temperature Range

93°C to 482°C (200°F to 900°F) nominal.

Temperature Stability

±1.1°C (±2°F) at idle from set tip temp.

PS 50 Prep-Set

Temperature Range

93°C to 371°C (200°F to 700°F) nominal.

NOTE - Actual minimum and maximum Operating Tip Temperatures may

vary depending on Handpiece (or PS 50), Tip Selection and application.

EOS/ESD Specifications

The specifications shown below apply except on "Soft Ground Systems" which have

a 1 meg ohm current limiting resistance and a label placed on the power source front

panel referring to EN 100015-1.

Tip-To-Ground Resistance

Less than 5 ohms.

AC Leakage

Less than 2 Millivolts RMS from 50Hz to 500Hz.

General Information

Parts Identification

General Information

SP-2A Handpiece

(standard with ST 20A-SP Systems)

TT-65 Handpiece

(standard with ST 20A-TT Systems)

PS-50 PrepSet

(standard with ST 20A-PS Systems)

The following are safety precautions which personnel must understand and follow

when using or servicing this product.

1. To prevent personnel injury, adhere to safety guidelines in accordance

with OSHA and other applicable safety standards.

2. SensaTemp handpiece heaters and installed tips are hot when the

handpiece is powered on. DO NOT touch either the heater or the tip.

Severe burns may result.

3. The enclosed Tip & Tool Stand has been designed specifically for use

with the your handpiece and houses it in a manner which protects the

user from accidental burns. Always store the handpiece in its Tip & Tool

Stand.

4. Always use this system in a well ventilated area. A fume extraction

system such as those available from PACE are highly recommended to

help protect personnel from solder flux fumes.

5. Exercise proper precautions when using soldering materials (e.g.,

fluxes). Refer to the Material Safety Data Sheet (MSDS) supplied with

each material and adhere to all safety precautions recommended by the

manufacturer.

6. The following safety precautions cover use of the PS 50 Prep-Set system.

a) The PS-50 Prep-Set heater and installed Pot-Tip (+ solder) or Preheat

Plate are hot when the Prep-Set is powered on and for a period of

time after power off. DO NOT touch either the heater, Preheat Plate,

Pot-Tip or solder. Severe burns may result.

b) Insure that the rubber heat shield (covering the heater) is in place.

Never operate the system without the shield in place. Severe burns

may result.

c) Turn the Power Switch off and allow the installed solder Pot-Tip or

Preheat Plate to cool before changing. Never touch a hot Pot-Tip or

Preheat Plate with bare hands.

7. POTENTIAL SHOCK HAZARD - Repair procedures on this product

should be performed by Qualified Service Personnel only. Line voltage

parts will be exposed when the equipment is disassembled. Service

personnel must avoid contact with these parts when troubleshooting the

system.

Safety

Set-Up

Set up the ST 20A system using the following steps and associated drawings. If you

have purchased a system which includes the TT-65 ThermoTweez handpiece or the

PS 50 Prep-Set system, refer to their Operation & Maintenance manuals for

applicable set-up instructions for those items.

1. Store the shipping container(s) in a

convenient location. Reuse of these

containers will prevent damage if you

store or ship the system.

2. Place the Power Switch in the “OFF” or

“0” position.

3. Place 4 of the supplied Rubber Feet on

the base of the power source. Remove

the paper backing and place in corner

indentations. Refer to illustration below.

Auto Off Safety System

The Auto Off Safety System removes power

from the connected handpiece after 90

minutes of handpiece inactivity. As

received from the factory, the feature is

Disabled (“2” position). The LED on the

front panel will illuminate Yellow in color

(with handpiece connected).

Refer to the description of the Auto Off Safety

System detailed in the “Operation” portion of

this manual.

To Enable (“1” position) the Auto Off feature,

perform steps 1-3.

1. Place the power source on a work

surface with the bottom facing up as

shown in the illustration.

2. Move the switch to the “1” (Enable)

position. During normal use, the LED

will now be illuminated Green in color

(with handpiece or PS-50 connected).

3. Position the system upright on a

convenient bench.

Set-Up

Tip & Tool Stand

If your system has been shipped with a Tip &

Tool Stand, perform the following procedure.

1. Place 4 Rubber Feet (packed with

small accessories) on the bottom

corners of any enclosed Tip & Tool

Stand.

2. If your system has been shipped with

a TT Tip & Tool Stand (for TT-65

ThermoTweez), install the bracket

using the enclosed mounting screws.

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