Ortech TR-100 Manual de usuario
Copyright ©Ortech Controls, All Rights Reserved
User’s Guide
Model TR-100
Digital Grill Control
Table of Contents
Introduction................................................................................. 1
What’s in the Box..................................................................... 1
Major Features ........................................................................ 1
Applications............................................................................. 1
How It Works .......................................................................... 2
Compatible Grills...................................................................... 2
Installation .................................................................................. 3
Removing the Old Control......................................................... 3
Installing the RealTemp TR-100 Digital Control........................... 5
Testing the Grill....................................................................... 9
Operation.................................................................................. 10
Overview............................................................................... 10
Understanding the Display...................................................... 11
Connecting the Grill to AC Power............................................. 12
Igniting the Grill..................................................................... 12
Cooking................................................................................. 13
Smoking................................................................................ 15
Cooling Down the Grill............................................................ 16
Understanding Idle Fuel Feed Rate and Smoke Settings............ 17
Error Modes and Messages ..................................................... 19
Product Service and Support....................................................... 20
Wiring Diagram...................................................................... 20
AC Auger Theory of Operation ................................................ 21
Troubleshooting..................................................................... 22
Replacement Parts List........................................................... 28
Contacting Ortech Controls..................................................... 28
Foreword
Preface Ortech Controls is a leading supplier of electronic controls for
wood pellet stoves, furnaces, and grills. Founded in 1983
and located in Washington, Ortech has designed and
manufactured controls for American Energy Systems, Lennox
Hearth Products, and Traeger Grills, among others. Working
closely with Joe Traeger, Ortech developed electronic
controls for his revolutionary line of wood pellet grills,
including the original 3-speed and digital controls, and has
shipped more than 100,000 controls for Traeger grills.
Copyright Notice Copyright © Ortech Controls, Inc. All rights reserved. No
part of this publication may be reproduced, transmitted,
transcribed, stored in a retrieval system, or translated into
any language, in any form or by any means, electronic,
mechanical, magnetic, optical, chemical, manual or
otherwise, without the prior written consent of Ortech
Controls, Inc.
Trademarks Ortech Controls and RealTemp are trademarks of Ortech
Controls, Inc.
Disclaimer Ortech Controls, Inc. makes no representations or
warranties with respect to the contents hereof and
specifically disclaims any implied warranties of
merchantability or fitness for any particular purpose.
Further, information in this document is subject to change
without notice and does not represent any commitment on
the part of Ortech Controls, Inc.
Product Reference Model: TR-100
Product Number: 100
Applicable Software Versions: 1.10
Ortech Document Number: 100-72-01-06
1
Introduction
What’s in the Box
Ortech RealTemp Model TR-100 Digital Grill Control
Ortech RealTemp RTD Temperature Detector
Wiring Harness Tie Wrap
User’s Guide
Major Features
Three Digit Temperature Display
Front Panel Cook Control
Eight Cook Temperature Settings (180 through 375 degrees)
“High” Cook Temperature Setting
Front Panel Smoke Control
Sixteen Smoke Settings (P0 - P15)
Ignition Indicator
Smoke Setting Indicator
Cook Idle Fuel Rate Indicator
Low Temperature Indicator
Inadvertent Start Protection
Overtemperature Protection
Cool Down Feature
Applications
The RealTemp TR-100 is a plug-compatible replacement part
for the Traeger Standard 3-Speed Control and the Traeger
Digital Control and is compatible with the entire line of
Traeger wood fired pellet grills.
Typical Applications
High performance upgrade replacement for Traeger
Standard 3-Speed Control.
High performance upgrade replacement for Traeger Digital
Control.
High performance service replacement for Traeger Standard
3-Speed Control.
High performance service replacement for Traeger Digital
Control.
2
How It Works
Cook Mode In Cook Mode, the temperature of the grill is continually
monitored and a microprocessor operates the draft fan and
fuel feed auger to maintain a constant grill temperature.
Smoke Mode In Smoke Mode, the fuel feed rate is set manually by the
operator. The grill operates at low temperature to provide
maximum smoke.
Compatible Grills
Junior BBQ055
Lil' Tex BBQ070
Texas Grill BBQ075
Lil' Tex Elite BBQ07E
Traeger XL BBQ150
Deluxe BBQ300
Lil' Pig BBQPIG
Double Commercial Trailer COM190
Large Commercial Trailer COM200
Picnic BBQ020
Big Tex BBQ075
Professional BBQ124
Executive BBQ125
Executive Built-In BBQ126
Longhorn Steer BBQLHS
Red Tractor Grill BBQRTG
Stationary Smoker COM150
Smoke Control
Cook Control
Displa
y
3
Installation
Removing the Old Control
Required Tools Medium Phillips screwdriver
Small slotted screwdriver
Unplug the Grill Unplug the grill from AC power.
WARNING: AC power is present on the control at all
times and is a shock hazard unless the grill is
disconnected from the wall socket or AC line.
Remove Hopper Some grills are equipped with a protective panel mounted
Bottom Panel below the hopper. This panel protects grill components
while allowing air to flow into the draft fan. Remove the
screws and panel from the grill, slide the panel down the
power cord, and set aside.
Disconnect the Working under the grill, locate the control’s wiring harness.
Control Disconnect all four plugs that connect the control to the
grill’s components (fuel feed auger, draft fan, igniter, and AC
power).
Remove the Control Remove the faceplate screws using a medium Phillips
screwdriver. Save the screws for use later. Gently pull the
control forward, rotating it slightly to the right. Once clear,
pull the wire harness up and out of the cutout.
4
Disconnect the If you are removing a Traeger Digital Control, you must
Temperature disconnect the temperature detector. Turn the control until
Detector the circuit board is facing you. Using a small slotted
screwdriver, disconnect the temperature detector lead wires
from the two-terminal connector J1 located in the upper
right hand corner of the printed circuit board.
Remove the If you are replacing a Traeger Digital Control, the
Temperature temperature detector is compatible with the RealTemp
Detector TR-100. Replacing it is optional. For best results, we do
recommend replacing the temperature detector, especially
when installing the TR-100 as a service replacement.
Open the cook lid and remove the internal grill and drip pan.
Locate the temperature detector. Using a medium Phillips
screwdriver, loosen its mounting screw and nut. Lift the
detector and feed its wire leads up and out of the grill.
Temperature
Detector
5
Installing the RealTemp TR-100 Digital Control
Position the Open the cook lid and remove the internal grill and drip pan.
Temperature
Detector Locate the temperature detector’s mounting holes on the
horizontal rail inside the grill.
Remove the screw and nut from the base of the new
detector. Set the screw and nut aside for later use.
Feed the detector’s wire lead down through the shaft hole
and out through the wire hole.
Run the Detector Feed the detector wire lead down between the grill and the
Wire Lead pellet hopper, then up and out through the control cutout.
Use caution when feeding the wire lead to avoid damaging
its insulation.
Shaft hole
Wire hole
Screw hole
6
Attach the Detector Install the detector into the shaft hole with the slot
to the Rail positioned over the screw hole. Install the screw from
above, down through the slot and through the screw hole.
Install the nut from below and tighten.
Connect the WARNING: Disconnect the grill from AC power.
Temperature Installing the control while the grill is connected to
Detector AC power could result in shock or could damage the
to the Control control.
Connect the temperature detector lead wires to connector J1
located in the upper right hand corner of the printed circuit
board. Use a small flat blade screwdriver to fully open the
contacts by turning the set screw counter clockwise. Insert
the wires and tighten the contacts by turning the set screw
clockwise. You can connect either lead wire to either
terminal of connector J1.
7
Install the Control Feed the control wiring harness (four plugs with orange,
into the Cutout purple, red, black, and white wires) downward into the grill’s
cutout.
Insert the control into the cutout. Install the control’s circuit
board into the cutout at an angle to ensure the circuit board
fits through the cutout without damage.
WARNING: Do not force the control into the cutout.
Bumping electronic components into the edge of the
cutout during installation may damage the control.
Retrieve the two faceplate mounting screws that were used
to hold the old control in place.
Using a medium Phillips screwdriver, install the top faceplate
screw and lightly tighten. Install the bottom faceplate screw
and tighten. Tighten the top faceplate screw.
Connect the Control Connect the fuel feed auger, draft fan, igniter, and AC
to Grill Components power to the TR-100. Working under the hopper, connect
the control wiring harness to the grill components as follows:
Control Wiring Harness Grill Component
Plug with Red Wire Fuel Feed Auger
Plug with Orange Wire Draft Fan
Plug with Purple Wire Igniter
Plug with Black Wire AC Power
See the figures on the following pages.
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