Oriental motor BLH Series Manual de usuario

HM-5130

Brushless Motor and Driver Package

BLH Series

OPERATING MANUAL

Thank you for purchasing an Oriental Motor product.

This operating manual describes product handling procedures and safety precautions.

• Please read it thoroughly to ensure safe operation.

• Always keep the manual where it is readily available.

Table of contents

1Introduction .................................. 2

2Safety precautions ....................... 4

3Precautions for use ...................... 7

4Preparation................................... 8

4.1 Checking the product .................. 8

4.2 Combination tables .....................9

4.3 Names and function of parts ..... 11

5Installation .................................. 12

5.1 Installation location ................... 12

5.2 Installing the geared type,

combination type parallel shaft

gearhead...................................13

5.3 Installing the combination type

hollow shaft flat gearhead .........15

5.4 Installing the round shaft type ...18

5.5 Installing the pinion shaft type...19

5.6 Installing a load on the geared

type, combination type parallel

shaft gearhead and round shaft

type ...........................................19

5.7 Installing a load on the

combination type hollow shaft flat

gearhead...................................22

5.8 Driver installation ...................... 24

5.9 Installing and wiring in compliance

with EMC Directive ................... 25

6Connection..................................29

6.1 Motor and driver connection..... 29

6.2 Connecting the power supply ... 29

6.3 Connection of input signal and

output signal ............................. 30

6.4 Driver I/O circuit and example

connection ................................ 32

7Operation ....................................33

7.1 Input signals and

output signals ........................... 33

7.2 Rotating direction of the motor

output shaft............................... 40

7.3 Setting the running speed ........ 41

7.4 Setting the acceleration time and

deceleration time ...................... 44

7.5 Parallel operation ..................... 45

8Inspection....................................47

9Troubleshooting and remedial

actions ........................................48

10 Appendix.....................................50

10.1 Accessories (sold separately) .. 50

10.2 Recommended peripherals ...... 51

1 Introduction

−2−

1 Introduction

 Before using the motor unit

This product is designed to be incorporated into general industrial machinery, and

must not be used for other purposes. For the power supply use a DC power supply

with reinforced insulation on its primary and secondary sides. It should be noted that

we are not responsible for any damages caused by ignoring this warning.

 Overview of the product

The BLH series is a brushless motor unit that adopts a slim, high-torque brushless

motor and an open-case high-precision compact driver of 24 VDC input type. The

product is available in three types; a round shaft type which is the optimum for high

speed requirements and a combination type∗equipped with a special-purpose

gearhead which is best suited to high-torque operation by gear speed reduction (a

pinion shaft type∗compatible with the accessory special-purpose gearhead).

∗ The motor with a frame size of 42 mm (1.65 in.) is a geared type. There is no pinion shaft

type available.

 Standards and CE Marking

This product is recognized by UL and certified by CSA, and bears the CE Marking

(EMC Directive) in compliance with the EN Standards.

• Applicable Standards

Applicable Standards Certification Body Standard File No.

BLH015

BLH230

BLH450

BLH5100

UL 60950-1

CSA C22.2 No.60950-1 UL E208200

∗ The names of products certified to conform with relevant standards are represented by

applicable unit model motor and driver part numbers.

• Installation conditions

• The product is to be used as a component within other equipment.

• Overvoltage category: I

• Pollution degree: 2

• Protection against electric shock: Class III equipment

1 Introduction

−3−

• For Low Voltage Directive

• Since this product is based on 24 VDC power supply input, it is outside the

application scope of Low Voltage Directives.

• When applying the equipment incorporating this product to the Low Voltage

Directive, connect the driver power supply input to the DC power supply where

the primary and secondary sides are provided with reinforced insulation.

• Install this product in the equipment built-in type enclosure.

• Enclosure classification

Motor: IP65 (Lead wire type: IP40)

Driver: IP00

• For EMC Directive

This product has received EMC measures under the conditions specified in

“Example of motor and driver installation and wiring” on page28. Be sure to

conduct EMC measures with the product assembled in your equipment by referring

to 5.9 “Installing and wiring in compliance with EMC Directive” on page 25.

 Hazardous substances

RoHS (Directive 2002/95/EC 27Jan.2003) compliant

2 Safety precautions

−4−

2 Safety precautions

Only qualified personnel should work with the product.

Use the product correctly after thoroughly reading the section “Safety precautions”.

The precautions described below are intended to prevent danger or injury to the user

and other personnel through safe, correct use of the product. Use the product only

after carefully reading and fully understanding these instructions.

Warning

Handling the product without observing the instructions that

accompany a “Warning” symbol may result in serious injury or death.

Caution

Handling the product without observing the instructions that

accompany a “Caution” symbol may result in injury or property

damage.

Note

The items under this heading contain important handling instructions

that the user should observe to ensure safe use of the product.

Warning

General

• Do not use the product in explosive or corrosive environments, in the presence of

flammable gases, locations subjected to splashing water, or near combustibles.

Doing so may result in fire or injury.

• Assign qualified personnel the task of installing, wiring, operating/controlling,

inspecting and troubleshooting the product. Failure to do so may result in fire,

injury or equipment damage.

• When the driver’s protection function is triggered, first remove the cause and then

clear the protection function. Continuing the operation without determining the

cause of the problem may cause malfunction of the motor, leading to injury or

damage to equipment.

Installation

• Install the motor (gearhead) and driver in their enclosures in order to prevent

injury.

Connection

• Keep the driver’s power supply input voltage within the specified range to avoid

fire.

• Connect the cables securely according to the wiring example in order to prevent

fire.

• Do not forcibly bend, pull or pinch the cable. Doing so may result in fire.

• For the driver’s power supply use a DC power supply with reinforced insulation

on its primary and secondary sides. Failure to do so may result in electric shock.

2 Safety precautions

−5−

Operation

• Turn off the driver power supply in the event of a power failure, or the motor may

suddenly start when the power is restored and may cause injury or damage to

equipment.

• Do not use it in a vertical applications. When the driver protection function is

triggered, the motor will stop operating. The moving parts fall and may cause

injury or damage to equipment.

Repair, disassembly and modification

• Do not disassemble or modify the motor, gearhead or driver. This may cause

injury. Refer all such internal inspections and repairs to the branch or sales office

from which you purchased the product.

Caution

General

• Do not use the motor, gearhead and driver beyond their specifications, or injury or

damage to equipment may result.

• Do not touch the motor or driver during operation or immediately after stopping.

The surfaces are hot and may cause a burn.

Transportation

• Do not hold the motor (gearhead) output shaft or motor cable. This may cause

injury.

Installation

• Keep the area around the motor and driver free of combustible materials in order

to prevent fire or a burn.

• To prevent the risk of damage to equipment, leave nothing around the motor and

driver that would obstruct ventilation.

• Provide a cover over the rotating parts (output shaft) of the motor (gearhead) to

prevent injury.

Operation

• Use a motor and driver only in the specified combination. An incorrect

combination may cause a fire.

• Provide an emergency-stop device or emergency-stop circuit external to the

equipment so that the entire equipment will operate safely in the event of a system

failure or malfunction. Failure to do so may result in injury.

• Immediately when trouble has occurred, stop running and turn off the driver

power supply. Failure to do so may result in fire, electric shock or injury.

• Provide a cover over the rotating parts (output shaft) of the motor to prevent

injury.

• Release all driver input signals before turning on the power supply to the driver.

Otherwise, the motor may start suddenly and cause injury or damage to

equipment.

2 Safety precautions

−6−

• Before moving the motor directly with the hands (as in the case of manual

positioning), confirm that the driver operation input is “OFF” to prevent injury.

• Do not perform the motor’s starting and stopping operations by turning the power

supply on and off. Perform them by inputting START/STOP and RUN/BRAKE.

This may cause injury or damage to the equipment.

• The motor’s surface temperature may exceed 70 °C, even under

normal operating conditions. If a motor is accessible during

operation, post a warning label shown in the figure in a

conspicuous position to prevent the risk of burns.

Warning label

Disposal

• To dispose of the motor, gearhead and driver disassemble it into parts and

components as much as possible and dispose of individual parts/components as

industrial waste.

3 Precautions for use

−7−

3 Precautions for use

This chapter explains the restrictions and other items you should take heed of when

using the BLH series.

• Do not perform gravitational load operation

With the BLH series, any operation in which the motor output shaft is turned from

the load side (gravitational load operation) will disable the motor speed control. In

addition, a gravitational load operation will cause the driver’s primary inverter

voltage to exceed the allowable value, thereby triggering a protection function and

causing the motor to stop spontaneously. If this happens, there is a possibility that

the load will drop.

• Grease measures

On rare occasions a small amount of grease may leak from the gearhead. If leaked

grease is feared to contaminate the surrounding environment, check for grease

leakage during regular inspections or provide an oil pan or other device to prevent

damage resulting from contamination. Leaking oil is a cause of malfunction in your

equipment or product.

• Apply grease on the output shaft of the hollow shaft flat gearhead

If you are using a gearhead, apply grease (molybdenum disulfide grease, etc.) on the

surface of the load shaft and inner walls of the hollow output shaft to prevent

seizure.

• Conduct the insulation resistance measurement or withstand voltage

test separately on the motor and the driver

Conducting the insulation resistance measurement or withstand voltage test with the

motor and driver connected may result in injury or damage to equipment.

• Noise elimination measures

Provide the following noise elimination measures to prevent a motor or driver

malfunction caused by external noise.

Wiring the motor

To extend the wiring between the motor and driver, use the accessory extension

cable (sold separately).

Wiring the I/O signals cable

• Minimize the wiring length of the I/O signals cable.

• Provide a minimum clearance of 100 mm (4 in.) between the I/O signals cable and

any inductive load such as an electromagnetic relay or any power line (power

supply, motor, etc.). Do not place the I/O signals cable and a power line in the

same duct or pipe or bundle them together.

• For more effective elimination of noise, use a shielded I/O signals cable or attach

ferrite cores if a non-shielded cable is used.

4 Preparation

−8−

4 Preparation

The following describes the items to be confirmed, names and functions of

individual components.

4.1 Checking the product

Open the package and make sure that the following items are supplied.

The supplied items vary depending on the product. If there is any shortage or

damage, contact the sales office where you bought the product.

The unit model of the product you bought should be checked by reference to the

model on the label of the package.

Check the models of the motor, gearhead and driver by reference to the models on

the name plate of each product.

Unit models for motor, gearhead and driver combinations are listed in section 4.2

“Combination tables.”

Geared type, round shaft type and pinion shaft type

• Motor 1 unit (Geared type is motor with gearhead)

• Driver 1unit

• I/O signals cable [300 mm (12 in.)] 1 pc.

• Power supply cable [300 mm (12 in.)] 1 pc.

• Operating manual (This manual) 1 copy

Combination type parallel shaft gearhead

• Motor with gearhead 1 unit

• Parallel key 1 pc.

• Driver 1unit

• I/O signals cable [300 mm (12 in.)] 1 pc.

• Power supply cable [300 mm (12 in.)] 1 pc.

• Hexagonal socket head screw set (four each of screws, washers and nuts) 1 set

• Operating manual (This manual) 1 copy

Combination type hollow shaft flat gearhead

• Motor with gearhead 1 unit

• Parallel key 1 pc.

• Driver 1unit

• I/O signals cable [300 mm (12 in.)] 1 pc.

• Power supply cable [300 mm (12 in.)] 1 pc.

• Hexagonal socket head screw set (four each of screws, washers and nuts) 1 set

• Safety cover 1 pc.

• Safety cover mounting screws (M3) 2 pcs.

• Operating manual (This manual) 1 copy

4 Preparation

−9−

4.2 Combination tables



Geared type

The motor and gearhead are integrated. The combination of motor and gearhead

cannot be changed.

Components model

Unit model Motor model Driver model

BLH015K-BLHM015K-BLHD15K

in the model names indicates a number representing the gear ratio (5, 10, 15, 20,

30, 50 or 100).

 Combination type parallel shaft gearhead

The motor comes preassembled with a parallel shaft gearhead.

Components model

Unit model∗Motor model∗Gearhead model Driver model

BLH230KC-BLHM230KC-GFS GFS2GBLHD30K

BLH450KC-BLHM450KC-GFS GFS4GBLHD50K

BLH5100KC-BLHM5100KC-GFS GFS5GBLHD100K

in the model names indicates a number representing the gear ratio (5, 10, 15, 20,

30, 50,100 or 200).

∗ For the lead wire type, “KC” of the unit model and motor model are replaced by “K”.

 Combination type hollow shaft flat gearhead

The motor comes preassembled with a hollow shaft flat gearhead.

Components model

Unit model∗Motor model∗Gearhead model Driver model

BLH230KC-FR BLHM230KC-GFS GFS2GFR BLHD30K

BLH450KC-FR BLHM450KC-GFS GFS4GFR BLHD50K

BLH5100KC-FR BLHM5100KC-GFS GFS5GFR BLHD100K

in the model names indicates a number representing the gear ratio (5, 10, 15, 20,

30, 50,100 or 200).

∗ For the lead wire type, “KC” of the unit model and motor model are replaced by “K”.

4 Preparation

−10−

 Round shaft type

Components model

Unit model∗Motor model∗Driver model

BLH015K-A BLHM015K-A BLHD15K

BLH230KC-A BLHM230KC-A BLHD30K

BLH450KC-A BLHM450KC-A BLHD50K

BLH5100KC-A BLHM5100KC-A BLHD100K

∗ For the lead wire type, “KC” of the unit model and motor model are replaced by “K” (except

for BLH015 type).

 Pinion shaft type

Components model

Unit model∗Motor model∗Driver model

BLH230KC-GFS BLHM230KC-GFS BLHD30K

BLH450KC-GFS BLHM450KC-GFS BLHD50K

BLH5100KC-GFS BLHM5100KC-GFS BLHD100K

∗ For the lead wire type, “KC” of the unit model and motor model are replaced by “K”.

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