Oriental motor DR Series Manual de usuario

Thank you for purchasing an Oriental Motor product.

This Manual describes product handling procedures and safety precautions.

•Please read it thoroughly to ensure safe operation.

•Always keep the manual where it is readily available.

HL-14115-2

Motorized Actuator

Compact Motorized Cylinder

DR Series

DRS2 Series

Function Setting Edition

1 Introduction ............................................. 3

1-1 Before use.............................................................3

1-2 How to use this manual...................................3

1-3 Related operating manuals............................3

1-4 Setting procedure..............................................4

Actuators equipped with the AZ Series ...................4

Actuators equipped with the PKP Series .................4

1-5 Traveling direction of the moving part......5

1-6 How to describe the model name in this

manual...................................................................5

2 When using the DR Series ..................... 6

2-1 When the equipped motor is the

AZ Series ..............................................................6

How to read the table......................................................6

Mechanism limit ................................................................7

DR201(lead 1 mm)..................................................... 8

DR281(lead 1 mm)...................................................10

DR282.5 (lead 2.5 mm)...........................................12

2-2 When the equipped motor is the

PKP Series ......................................................... 14

Setting of minimum travel amount..........................14

3 When using the DRS2 Series .............. 15

3-1 When the equipped motor is the

AZ Series ........................................................... 15

How to read the table....................................................15

Mechanism limit ..............................................................16

DRSM42-2(lead 2 mm).............................17

DRSM60-4(lead 4 mm).............................18

DRSM42-8(lead 8 mm).............................19

4 Operation (Actuators equipped with

the AZ Series only)................................ 21

4-1 Push-motion return-to-home

operation ........................................................... 21

Actuator movement.......................................................21

Operating speed..............................................................22

Push force...........................................................................22

4-2 Push-motion operation ................................ 22

Maximum push force.....................................................22

Operating speed..............................................................22

Relationship between the push force and

current.................................................................................23

Introduction

1 Introduction

1-1 Before use

Only qualied personnel of electrical and mechanical engineering should work with the product.

Use the product correctly after thoroughly reading the section “Safety precautions” on the OPERATING MANUAL

Actuator. In addition, be sure to observe the contents described in caution and note in this manual.

The motorized actuators described in this manual have been designed and manufactured to be incorporated in

general industrial equipment. Do not use for any other purpose. Oriental Motor Co., Ltd. is not responsible for any

damage caused through failure to observe this warning.

Notation on this manual

Handling the product without observing the instructions that accompany a“CAUTION”

symbol may result in injury or property damage.

The items under this heading contain important handling instructions that the user

should observe to ensure the safe use of the product.

The items under this heading contain related information and contents to gain a further

understanding of the text in this manual.

1-2 How to use this manual

This manual explains about parameters required for operation of motorized actuators.

Use it in the following cases.

•To check the factory setting for parameters.

•To check the upper limit values for parameters.

•To change the traveling direction of the moving part.

•To perform push-motion return-to-home operation.

•To perform push-motion operation.

1-3 Related operating manuals

For operating manuals not included with the product, contact your nearest Oriental Motor sales oce or download

from Oriental Motor Website Download Page.

Motorized actuator equipped with AZ Series

Name Included or not included with product

OPERATING MANUAL Actuator Included

Motorized Actuator Compact Motorized Cylinder

Function Setting Edition (this document) Not included

AZ Series/Motorized actuator equipped with AZ Series

Function Edition Not included

Refer to the operating manual of the driver for contents not described in these manuals.

Motorized actuator equipped with PKP Series

Name Included or not included with product

OPERATING MANUAL Actuator Included

Motorized Actuator Compact Motorized Cylinder

Function Setting Edition (this document) Not included

Refer to the operating manual of the driver for contents not described in these manuals.

Introduction

1-4 Setting procedure

Actuators equipped with the AZ Series

The motorized actuator equipped with the AZ Series can be used with the parameters

at the time of shipment.

1 Install and connect a motorized actuator and a driver.

2 Connect and start the support software MEXE02.

Copy the ABZO information (xed value) to the driver.

Parameters such as the traveling direction and minimum travel amount have

been set in the ABZO sensor at the time of shipment.

Using the MEXE02, match the xed value of the ABZO sensor and the setting

value of the driver parameter.

4 Set the software limit when no sensor is used.

5 Write the set data to the driver.

6 Check the movement of the motorized actuator.

7 Save the set data.

Actuators equipped with the PKP Series

1 Install and connect a motorized actuator and a driver.

2 Use the switches on the driver to set the minimum travel amount.

3 Check the movement of the motorized actuator.

Introduction

1-5 Traveling direction of the moving part

The traveling direction of the moving part varies depending on the setting of the travel amount or the input method

of the pulse signal. Check in the table.

The table describes examples when an actuator is used with the factory setting.

Setting Traveling direction

Operation by setting of parameter

Set the travel amount to the positive (+) direction.

Move to the opposite the motor side.

Operation by pulse signal

•2-pulse input mode

Input the pulse signal to the CW input.

•1-pulse input mode

Input the pulse signal to the PLS input when the

DIR input is ON.

Operation by setting of parameter

Set the travel amount to the negative (−) direction.

Move to the motor side.

Operation by pulse signal

•2-pulse input mode

Input the pulse signal to the CCW input.

•1-pulse input mode

Input the pulse signal to the PLS input when the

DIR input is OFF.

1-6 How to describe the model name in this manual

The setting values of parameters for the motorized actuator vary depending on the frame size or ball screw lead.

Alphanumeric characters other than the frame size or ball screw lead of the motorized actuator are omitted from the

model names described in this manual.

Examples for description of DR Series

To describe so that the frame size can be understand DR28

To describe so that the frame size and the ball screw

lead can be understand

DR281(lead 1 mm)

DR282.5 (lead 2.5 mm)

Examples for description of DRS2 Series

To describe so that the frame size can be understand DRSM42, DRSM60

To describe so that the frame size and the ball screw

lead can be understand

DRSM42-2(lead 2 mm)

DRSM60-4(lead 4 mm)

DRSM42-8(lead 8 mm)

When using the DR Series

2 When using the DR Series

2-1 When the equipped motor is the AZ Series

The motorized actuator equipped with the AZ Series can be used with the parameters

at the time of shipment.

Do not perform push-motion operation with the DR201and DR281(ball screw lead 1 mm)

equipped with the AZ Series. The TLC output may be turned ON before push-motion operation is

complete. (Push-motion return-to-home operation can be performed.)

•Set the operating speed by checking the specication of the maximum speed.

•The maximum speed may decrease depending on the ambient temperature or the motor cable

length.

•Rod type:

Be sure to set the home position before starting operation since it is not set at the time of

shipment. [For actuators other than the rod type, the home position (factory home position) is set

at the time of shipment.]

•When using in combination with the pulse input type driver:

Use the function setting switch No.1 (resolution setting) with the factory setting as it is. If it is

changed, the ABZO information does not apply and the actuator will operate at a certain

resolution.

How to read the table

Parameters that have set a value dedicated for the motorized actuator are described on p.8 and later. Setting the

specied values enables operation that satises the specications of the motorized actuator.

The minimum travel amount is set to “0.001 mm” at the time of shipment. It makes easier to calculate the travel

amount and others since the actuator moves 0.001 mm per one step.

Unit of travel amount: mm

(JOG) Operating speed 2 [mm/s]

(JOG) Acceleration/deceleration 0.5 [m/s2]

(JOG) Starting speed 0.5 [mm/s]

Unit of travel amount: step

Item Factory setting

2 [kHz]

500 [kHz/s]

500 [Hz]

These values are set in the motorized

actuator at the time of shipment.

Set the values in this column

when setting in unit of step.

When using the DR Series

Mechanism limit

The home position is set at the time of shipment for actuators other than the rod type of the DR Series. This is called

“factory home position.”

The mechanism limit (mechanical end) is stored in the ABZO sensor (xed value) for products that the factory home

position is set. If the moving part reaches the mechanism limit during operation, an alarm of mechanical overtravel is

generated. The position of the mechanism limit does not change even if the home position is set by the customer

side.

To disable the mechanism limit, change the "Mechanism limit parameter setting" parameter to "Disable."

However, if the mechanism limit is disabled, the moving part may strike the mechanical end or the ball screw shaft

may not move with being jammed in the nut part, causing damage to the product. Operate with enough care.

Factory home position

Mechanism limit

positive directio

Mechanism limit

negative direction

Factory home position

* The gure shows the table type.

When disabling the mechanism limit, be careful not to damage the product or

equipment by thoroughly examining the operation data such as the travel amount

(position) and the operating speed.

If the moving part reaches the mechanism limit on the negative direction and a state of generating

the alarm of mechanical overtravel is continued, an alarm of overload may also be generated.

When using the DR Series

DR201(lead 1 mm)

Product specications

Item Factory setting

Lead 1 [mm]

Minimum travel amount *1 0.001 [mm]

Mechanism limit

positive direction *2

Table type 26 [mm] (26,000 [step])

Rod type None

Mechanism limit

negative direction *2

Table type −1 [mm] (−1,000 [step])

Rod type None

*1 The minimum travel amount is determined by the “Electronic gear” parameter and the ball screw lead.

*2 Distance from the factory home position.

Upper limit value of setting

If a value exceeding the upper limit value is set to start operation, an alarm of operation data error is

generated. The upper limit value can also be checked using the unit information monitor

(mechanism protection parameter) of the MEXE02.

Item Factory setting

Unit of travel amount: mm Unit of travel amount: step

Maximum starting speed 6 [mm/s] 6 [kHz]

Maximum operating speed 20 [mm/s] 20 [kHz]

Maximum pushing return-to-home speed 6 [mm/s] 6 [kHz]

Maximum push current 90 [%] * 90 [%] *

* It is the upper limit value when push-motion return-to-home operation is performed.

Motor & mechanism parameters

Item Factory setting

Unit of travel amount: mm Unit of travel amount: step

Mechanism settings Prioritize ABZO setting Prioritize ABZO setting

Electronic gear A 1 1

Electronic gear B 1 1

Motor rotation direction Positive side=Clockwise Positive side=Clockwise

Mechanism lead pitch 1 1

Mechanism lead decimal digit setting ×1 [mm] ×1 [mm]

JOG/HOME/ZHOME operation setting Prioritize ABZO setting Prioritize ABZO setting

(JOG) Operating speed 2 [mm/s] 2 [kHz]

(JOG) Acceleration/deceleration 0.2 [m/s2] 200 [kHz/s]

(JOG) Starting speed 0.2 [mm/s] 200 [Hz]

(JOG) Operating speed (high) 10 [mm/s] 10 [kHz]

(ZHOME) Operating speed 10 [mm/s] 10 [kHz]

(ZHOME) Acceleration/deceleration 0.2 [m/s2] 200 [kHz/s]

(ZHOME) Starting speed 0.2 [mm/s] 200 [Hz]

(HOME) Home-seeking mode Push Push

(HOME) Starting direction Negative direction Negative direction

(HOME) Acceleration/deceleration 0.2 [m/s2] 200 [kHz/s]

(HOME) Starting speed 0.2 [mm/s] 200 [Hz]

(HOME) Operating speed 6 [mm/s] 6 [kHz]

(HOME) Last speed 0.2 [mm/s] 200 [Hz]

(HOME) Backward steps in 2 sensor home-seeking 0.5 [mm] 500 [step]

When using the DR Series

Item Factory setting

Unit of travel amount: mm Unit of travel amount: step

(HOME) Operating amount in uni-directional

home-seeking 0.5 [mm] 500 [step]

(HOME) Operating current for push-home-seeking 90 [%] * 90 [%] *

(HOME) Backward steps in push-home-seeking 1 [mm] 1,000 [step]

* When performing push-motion return-to-home operation, use the actuator with the operating current of the factory

setting as much as possible. If the operating current smaller than the factory setting is set, the TLC output may be

turned ON before push motion is complete, causing push-motion return-to-home operation to end at an

unexpected position.

When using the DR Series

DR281(lead 1 mm)

Product specications

Item Factory setting

Lead 1 [mm]

Minimum travel amount *1 0.001 [mm]

Mechanism limit

positive direction *2

Wide table type

Table type

Rod type with guide

31 [mm] (31,000 [step])

Rod type None

Mechanism limit

negative direction *2

Wide table type

Table type

Rod type with guide

−1 [mm] (−1,000 [step])

Rod type None

*1 The minimum travel amount is determined by the “Electronic gear” parameter and the ball screw lead.

*2 Distance from the factory home position.

Upper limit value of setting

If a value exceeding the upper limit value is set to start operation, an alarm of operation data error is

generated. The upper limit value can also be checked using the unit information monitor

(mechanism protection parameter) of the MEXE02.

Item Factory setting

Unit of travel amount: mm Unit of travel amount: step

Maximum starting speed 6 [mm/s] 6 [kHz]

Maximum operating speed 40 [mm/s] 40 [kHz]

Maximum pushing return-to-home speed 6 [mm/s] 6 [kHz]

Maximum push current 55 [%] * 55 [%] *

* It is the upper limit value when push-motion return-to-home operation is performed.

Motor & mechanism parameters

Item Factory setting

Unit of travel amount: mm Unit of travel amount: step

Mechanism settings Prioritize ABZO setting Prioritize ABZO setting

Electronic gear A 1 1

Electronic gear B 1 1

Motor rotation direction Positive side=Clockwise Positive side=Clockwise

Mechanism lead pitch 1 1

Mechanism lead decimal digit setting ×1 [mm] ×1 [mm]

JOG/HOME/ZHOME operation setting Prioritize ABZO setting Prioritize ABZO setting

(JOG) Operating speed 2 [mm/s] 2 [kHz]

(JOG) Acceleration/deceleration 0.2 [m/s2] 200 [kHz/s]

(JOG) Starting speed 0.2 [mm/s] 200 [Hz]

(JOG) Operating speed (high) 10 [mm/s] 10 [kHz]

(ZHOME) Operating speed 10 [mm/s] 10 [kHz]

(ZHOME) Acceleration/deceleration 0.2 [m/s2] 200 [kHz/s]

(ZHOME) Starting speed 0.2 [mm/s] 200 [Hz]

(HOME) Home-seeking mode Push Push

(HOME) Starting direction Negative direction Negative direction

(HOME) Acceleration/deceleration 0.2 [m/s2] 200 [kHz/s]

(HOME) Starting speed 0.2 [mm/s] 200 [Hz]

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