Oriental motor AGL5H18 Series Manual de usuario

HL-9013

LJ Linear Head

Combination with AZ Series

Function Setting Edition

1 Before using the product................................. 2

2 Setting the parameters .................................... 3

2-1 Guidance...............................................................3

2-2 Setting examples of parameters ..................4

2-3 Moving direction of rack.................................6

3 Operation............................................................ 9

3-1 Absolute positioning operation...................9

3-2 Return-to-home .............................................. 11

3-3 Push-motion operation ................................ 13

Table of contents

Before using the product

1 Before using the product

Only qualied personnel of electrical and mechanical engineering should work with the product.

Use the product correctly after thoroughly reading the section “Safety precautions“ of the operating manual. In

addition, be sure to observe the contents described in warning, caution, and note in this manual.

The motorized actuator is designed and manufactured to be incorporated in general industrial equipment. Do not

use for any other purpose. Oriental Motor Co., Ltd. is not responsible for any compensation for damage caused

through failure to observe this warning.

Notation on this manual

CAUTION

Handling the product without observing the instructions that accompany a

“CAUTION“ symbol may result in injury or property damage.

The items under this heading contain important handling instructions that the user

should observe to ensure safe use of the product.

The items under this heading contain related information and contents to gain a

further understanding of the text in this manual.

Related operating manuals

Operating manuals for this product are listed below.

Operating manuals are not included with the product. Download them from Oriental Motor Website Download Page

or contact your nearest Oriental Motor sales oce.

•LJ Linear Head Combination with AZ Series Function Setting Edition (this manual)

•LJ Linear Head OPERATING MANUAL

•AZ Series/Motorized actuator equipped with AZ Series OPERATING MANUAL Function Edition

Product combination list

•The box () in the model name indicates a number representing the stroke length.

•The box () in the model name indicates A(standard) or M(with electromagnetic brake) representing the motor

type.

•The box () in the model name indicates U(upward), L(leftward), or R(rightward) representing the cable outlet

direction.

Linear head model Motor model

AGL5H18-

AZM98C-TS10

AZM98C-TS20

AZM98C-TS30

Setting the parameters

2 Setting the parameters

2-1 Guidance

This chapter describes the parameter setting for a motorized actuator (hereinafter referred to as rack and pinion

motor) that the LJ linear head and the AZ Series motor are combined.

STEP 1 Install the rack and pinion motor. Refer to the LJ Linear Head OPERATING MANUAL

for how to assemble a linear head and a motor.



STEP 2 Connect the driver.



STEP 3 Start the support software MEXE02.



STEP 4 Set the parameters of the driver. (P.4) The setting le having input the recommended

parameters is available.



STEP 5 Set the software limit when no sensor is

used.



STEP 6 Check the movement of the rack and pinion

motor.

Check the movement of the rack and pinion

motor with “Teaching, remote operation“ of the

MEXE02 software.



STEP 7 Save the set data.

•When the rack and pinion motor is used in combination with the pulse input type driver, do not

change the SW1-No.1 of the function setting switch on the driver (factory setting: OFF). If this

switch is set to ON, the resolution is xed to 10,000 P/R, and an unexpected movement may result.

←

OFF ←OFF

AC power

input driver

No.1

DC power

input driver

•If the rack is operated in a vertical direction, an alarm of Overvoltage may be detected depending

on the driving condition. If an alarm of Overvoltage was generated, reconsider the operating

condition or use Oriental Motor’s regeneration resistor RGB100.

•To restore the driver to the factory setting, select “Restored to the factory setting“ under the

“Communication“ menu to initialize.

About the setting le for rack and pinion motor

The setting le that the recommended parameters were input in advance to operate the rack and pinion motor is

provided in the download page of the MEXE02 software. Download the setting le to use.

•The setting le is created based on the contents of this manual.

•The minimum travel amount is 0.01 mm.

Setting the parameters

2-2 Setting examples of parameters

•The box () in the model name indicates A(standard) or M(with electromagnetic brake) representing the motor

type.

•The box () in the model name indicates Uupward), L(leftward), or R(rightward) representing the cable outlet

direction.

Product specications

AZM98C-TS10AZM98C-TS20AZM98C-TS30

Mechanism lead 11.310 [mm] 5.655 [mm] 3.770 [mm]

Motor & mechanism parameter

This section describes setting examples of parameters when the minimum travel amount is set to 0.01 mm (resolution

1,000 P/R).

Refer to the AZ Series OPERATING MANUAL Function Edition for how to set parameters.

items represent parameters to be changed.

Item Setting example

AZM98C-TS10AZM98C-TS20AZM98C-TS30

Mechanism settings Manual setting

Electronic gear A 36,893 55,057 55,057

Electronic gear B 41,725 31,134 20,756

Mechanism lead 11,310 5,655 3,770

Mechanism lead decimal digit

setting ×0.001 [mm]

Initial coordinate generation &

wrap coordinate setting Manual setting

Initial coordinate generation &

wrap setting range 1800 [rev]

Wrap setting Disable

The number of the RND-ZERO

output in wrap range 180 90 60

JOG/HOME/ZHOME operation

setting Manual setting

Unit of travel amount step

*Not possible to

set

step

*Not possible to

set

step

*Not possible to

set

(JOG) Operating speed 1,000 [Hz] 10 [mm/s] 1,000 [Hz] 10 [mm/s] 1,000 [Hz] 10 [mm/s]

(JOG) Acceleration/deceleration 50 [kHz/s]] 0.5 [m/s2]15 [kHz/s] 0.15 [m/s2] 5 [kHz/s] 0.05 [m/s2]

(JOG) Operating speed (high) 2,000 [Hz] 20 [mm/s] 2,000 [Hz] 20 [mm/s] 2,000 [Hz] 20 [mm/s]

(ZHOME) Operating speed 2,000 [Hz] 20 [mm/s] 2,000 [Hz] 20 [mm/s] 2,000 [Hz] 20 [mm/s]

(ZHOME) Acceleration/

deceleration rate 50 [kHz/s] 0.5 [m/s2]15 [kHz/s] 0.15 [m/s2] 5 [kHz/s] 0.05 [m/s2]

(HOME) Home-seeking mode Push-motion

(HOME) Operating speed 600 [Hz] 6 [mm/s] 600 [Hz] 6 [mm/s] 600 [Hz] 6 [mm/s]

(HOME) Acceleration/

deceleration 50 [kHz/s] 0.5 [m/s2]15 [kHz/s] 0.15 [m/s2] 5 [kHz/s] 0.05 [m/s2]

(HOME) Operating current for

push-home-seeking 51 % 49 % 55 %

Setting the parameters

•Set the unit of the travel amount with“step“.

•When changing the acceleration/deceleration unit, also change the values set in the (JOG) Acceleration/

deceleration, (ZHOME) Acceleration/deceleration, and (HOME) Acceleration/deceleration parameters.

Only changing the unit will not change the setting values.

•Check the specications of the maximum speed to set the operating speed.

•If an alarm is detected, reconsider the operating condition or use Oriental Motor’s regeneration resistor

RGB100.

•Use equal to or less than the values shown in the table below for the acceleration/deceleration rate

when setting the electronic gears (0.01 mm/step).

AZM98C-TS10AZM98C-TS20AZM98C-TS30

Maximum

acceleration 1 m/s20.3 m/s20.1 m/s2

Acceleration/

deceleration rate 100 kHz/s 30 kHz/s 10 kHz/s

Setting the parameters

2-3 Moving direction of rack

The following two methods are available to change the moving direction of the rack. Use them selectively in

accordance with the intended use.

•To change the travel amount.

•To change the “Motor rotation direction“ parameter.

When changing the travel amount

When assembling the LJ linear head and the AZ Series motor (factory shipment), the moving direction of the rack is

set as shown below. Changing the travel amount or the pulse input method can change the moving direction of the

rack.

When setting the

operation data

When inputting the pulse

signal

Moving direction of rack

Horizontal installation Vertical installation

Set the positive (+)

value in travel amount

•2-pulse input mode

Input the pulse signal to the

CW input

•1-pulse input mode

Input the pulse signal to the

PLS input when the DIR

input is ON

AZM98-TS10

AZM98-TS20, AZM98-TS30

Set the negative (-)

value in travel amount

•2-pulse input mode

Input the pulse signal to the

CCW input

•1-pulse input mode

Input the pulse signal to the

PLS input when the DIR

input is OFF

AZM98-TS10

AZM98-TS20, AZM98-TS30

Positive direction

Negative direction

Setting the parameters

When changing the “Motor rotation direction“ parameter

1. Select the “Motor & Mechanism (Coordinates/JOG/Home operation)“ on the MEXE02 software.

2. Change the “Motor rotation direction“ parameter to “Positive side=Clockwise“ or“Positive side=Counterclockwise.“

3. Write the parameter to the driver in the following steps.

1) Click the “Data writing“ icon or “Data writing“ under “Communication.“

2) Click “Yes.“

Writing the parameter is started.

3) Click “OK.“

Writing the parameter is completed.

4) Turn on the power supply of the driver again.

Setting the parameters

4. Check that the changed parameter is updated on the unit information monitor window.

Operation

3 Operation

3-1 Absolute positioning operation

The motor of the AZ Series manages the absolute position by the ABZO sensor.

The ABZO sensor stores the present position as the absolute position until the number of rotations of the motor

output shaft exceeds 1,800 revolutions (±900 revolutions) with reference to the home. Within this range, it keeps the

present position even if the driver power is turned o.

Before starting absolute positioning operation, be sure to set the home.

Setting the home

When replacing the linear head or motor, set the home again after replacement.

1. Select “Teaching, remote operation“ using the MEXE02 software.

2. Click “Teaching, remote operation.“

3. Using the JOG operation switches, move the rack to the home. Adjust the position while checking the“Command

position (CPOS)“ in the“Driver Status“ eld.

JOG operation buttons

Operation

4. Click “Position Preset“. The home is set.

Checking the movable distance

Check the movable distance by the MEXE02 software or actual measurement.

Check by MEXE02 software

Using the JOG operation switches, move the rack from the home.

Check the “Feedback position“ in the “Driver Status“ eld.

Check by actual measurement

Using the JOG operation switches, move the rack to a desired position.

Measure the distance from the end face of the rack to the rack bushing.

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