Omron Fh-1 series Manual de usuario

Vision Sensor

FH/FZ5 Series

Vision System

User’s Manual

Z365-E1-02

FH-1

FH-1-

FH-3

FH-3-

FH-L

FH-L-

FZ5-6

FZ5-6-

FZ5-11

FZ5-11-

FZ5-L35

FZ5-L35-

Introduction

Thank you for purchasing the FH/FZ5.

This manual provides information regarding functions, performance and operating methods that

are required for using the FH/FZ5.

When using the FH/FZ5, be sure to observe the following:

• The FH/FZ5 must be operated by personnel knowledgeable in electrical engineering.

• To ensure correct use, please read this manual thoroughly to deepen your understanding of the

product.

• Please keep this manual in a safe place so that it can be referred to whenever necessary.

NOTE

•

Sysmac and SYSMAC are trademarks or registered trademarks of OMRON Corporation

in Japan and other countries for OMRON factory automation products.

This software is based in part on the work of the Independent JPEG Group.

Microsoft, Windows, Windows Vista, Excel, and Visual Basic are either registered trade-

marks or trademarks of Microsoft Corporation in the United States and other countries.

Intel, Core and Pentium are trademarks of Intel Corporation in the U.S. and/or other

countries.

EtherCAT® is registered trademark and patented technology, licensed by Beckhoff

Automation GmbH, Germany.

ODVA, CIP, CompoNet, DeviceNet, and EtherNet/IP are trademarks of ODVA.

The SD and SDHC logos are trademarks of SD-3C, LLC.

QR Code is a registered trademark of DENSO WAVE INCORPORATED.

•

Microsoft product screen shots reprinted with permission from Microsoft Corporation.

•

Copyrights

a retrieval system, or transmitted, in any form, or by any means, mechanical,

electronic, photocopying, recording, or otherwise, without the prior written

permission of OMRON.

Trademarks

Other company names and product names in this document are the trademarks

or registered trademarks of their respective companies.

•No patent liability is assumed with respect to the use of the information

contained herein. Moreover, because OMRON is constantly striving to improve

its high-quality products, the information contained in this manual is subject

to change without notice. Every precaution has been taken in the preparation of

this manual. Nevertheless, OMRON assumes no responsibility for errors or omis

sions. Neither is any liability assumed for damages resulting from the use of

the information contained in this publication.

•MELSEC is a registered trademarks of Mitsubishi Electric Corporation.

Vision System FH/FZ5 Series

User’s Manual (Z365)

Structure of FH/FZ5 Manuals

The following table gives the manual configuration of the FH/FZ5.

Name of Manual Cat. No. Model Proposes Contents

Vision System FH

Instruction Sheet 9607479-9

FH-1

FH-1-

FH-3

FH-3-

To confirm the safety and

usage precautions of the

Vision System FH series

Sensor Controller.

Describes the definitions of basic

terms, meaning of signal words,

and precautions for correct use of

FH series in the manual.

Vision System FH-L

Instruction Sheet 9606631-1 FH-L

FH-L-

To confirm the safety and

usage precautions of the

Vision System FH-Lite series

Sensor Controller.

Describes the definitions of basic

terms, meaning of signal words,

and precautions for correct use of

FH-L series in the manual.

Vision System FZ5

Instruction Sheet 9524422-4

FZ5-6

FZ5-6-

FZ5-11

FZ5-11-

To confirm the setup

procedures, safety and

usage precautions of the

Vision System FZ5 series

Sensor Controller, including

I/O setup and wiring

Describes the definitions of basic

terms, meaning of signal words,

and precautions for correct use of

FZ5 series in the manual.

Vision System FZ5-L

Instruction Sheet 9910002-2 FZ5-L35

FZ5-L35-

To confirm the setup

procedures, safety and

usage precautions of the

Vision System FZ5-L Series

Sensor Controller, including

I/O setup and wiring.

Describes the definitions of basic

terms, meaning of signal words,

and precautions for correct use of

FZ5-L series in the manual.

Vision System FH/FZ5

Series User’s Manual Z365

FH-1

FH-1-

FH-3

FH-3-

FH-L

FH-L-

FZ5-L35

FZ5-L35-

FZ5-6

FZ5-6-

FZ5-11

FZ5-11-

When User want to know how

to setup the Sensor Controller

of the Vision System FH/FZ5

series.

Describes the soft functions, setup,

and operations to use Sensor

Controller of the Vision System FH/

FZ5 series.

Vision System FH/FZ5

series Hardware Setup

Manual

Z366

When User want to know

about the Hard-ware

specifications or to setup the

Sensor Controller of the

Vision System FH/FZ5

series.

Describes FH/FZ5 series

specifications, dimensions, part

names, I/O information, installation

information, and wiring information.

Vision System FH/FZ5

series Macro Customize

Functions Programming

Manual

Z367

When User operate or

programming using Macro

Customize functions.

Describes the functions, settings,

and operations for using Macro

Customize function of the FH/FH5-

series.

Vision System FH/FZ5

series Processing Item

Function Reference

Manual

Z341

When User confirm the details

of each processing items at

the create the measurement

flow or operate it.

Describes the software functions,

settings, and operations for using

FH/FH5-series.

Vision System FH/FZ5

Series User’s Manual

for Communications

Settings

Z342

When User confirm the

setting of communication

functions.

Describes the functions, settings,

and communications methods for

communicating between FH/FH5

series.

The following communication

protocol are described.

Parallel, PLC Link, EtherNet/IP,

EtherCAT, and Non-procedure

Vision System FH

Series Operation

Manual for Sysmac

Studio

Z343

FH-1

FH-1-

FH-3

FH-3-

When User connect to NJ

series via EtherCAT

communication.

Describes the operating

procedures for setting up and

operating FH series Vision Sensors

from the Sysmac Studio FH Tools.

2Vision System FH/FZ5 Series

User’s Manual (Z365)

Conventions Used in This Manual

Symbols

The symbols used in this manual have the following meanings.

Use of Quotation Marks and Brackets

In this manual, menus and other items are indicated as follows.

Indicates relevant operational precautions that must be followed.

Indicates operation-related suggestions from OMRON.

[ ] Menu Indicates the menu names or processing items shown in the menu bar.

“ ” Item name Indicates the item names displayed on the screen.

IMPORTANT

Note

Vision System FH/FZ5 Series

User’s Manual (Z365)

Definitions of Basic Terms

Term Definition

FH series All FH series model names as follows:

FH-1, FH-1-, FH-3, FH-3-, FH-L, FH-L-

FH-1000 series All FH-1 series model names as follows:

FH-1, FH-1-

FH-3000 series All FH-3 series model names as follows:

FH-3, FH-3-

FH-L series All FH-L series name the following:

FH-L, FH-L-

FZ5 series All FZ5 series name shows the following:

FZ5-6, FZ5-6-, FZ5-11, FZ5-11-, FZ5-L35, FZ5-L35-

FZ5-600 series All FZ5-6 series name the following:

FZ5-6, FZ5-6-

FZ5-1100 series All FZ5-11 series name the following:

FZ5-11, FZ5-11-

FZ5-L series All FZ5-L35series name the following:

FZ5-L35, FZ5-L35-

measurement flow

(abbreviated as “flow”)

A continuous flow of measurement processing. A measurement flow consists of a scene

created from a combination of processing items.

measurement processing Executing processing items for inspections and measurements.

Measurement ID

Information of time when the sensor controller receives the measurement trigger and the line no.

Format of measurement ID: YYYY-MM-DD_HH-MM-SS-XXXX

YYYY: Year (4 digits)

MM: Month

DD: Date

HH: Hour

MM: Minute

SS: Second

XXXX: Millisecond

Example:

Measured time: 12/24/2007, 11:10:25.500:

Line: 0

Measurement ID: 2007-12-24_11-10-25-5000

processing item

Any of the individual items for vision inspections that are partitioned and packaged so that they

can be flexibly combined.

These include the Search, Position Compensation, and Fine Matching items.

Processing items can be classified for image input ([Input image]), inspection/measurement

([Measurement]), image correction ([Compensate image]), inspection/measurement support

([Support measurement]), process branching ([Branch]), results external output ([Output

result]), resulting image display ([Display result]), etc.

You can freely classify processing items to handle a wide range of applications.

A scene (i.e., a unit for changing the measurement flow) is created by registering the

processing items as units.

scene

A unit for changing the measurement flow that consists of a combination of processing items.

“Scene” is used because of the correspondence to the scene (i.e., type of measurement object

and inspection contents) where measurements are performed.

A scene is created for each measurement or measurement contents.

You can easily achieve a changeover simply by changing the scene when the measurement

object or inspection content changes.

Normally you can set up to 128 scenes. If you need more than 128 scenes, you can separate

them into different groups or use the Conversion Scene Group Data Tool to create a scene

group that contains over 128 scenes.

4Vision System FH/FZ5 Series

User’s Manual (Z365)

processing unit

(abbreviated as “unit”)

A processing item that is registered in a scene.

Numbers are assigned to processing units in order from the top and they are executed in that

order.

Processing items are registered for the processing units to create a scene (i.e., a unit for

changing the measurement flow).

measurement trigger

A trigger for executing measurements.

With a parallel interface, the STEP signal or command 00 (Continuous Measurement) is used. With

a serial interface, an Execute One Measurement or a Start Continuous Measurement command is

used.

test measurement

A measurement that is performed to manually test (check) measurements under the conditions

that are set in the currently displayed scene.

Test measurements can be executed on an Adjustment Window. Processing is completed

inside the Controller and the measurement results are not normally output on an external

interface.

However, you can select [Output] in [Test measurement] to output the measurement results

after executing measurements.

single measurement A measurement that is executed only once in synchronization with the trigger input.

continuous measurement Measurements are executed repeatedly and automatically without a trigger input.

operation

modes

Double

Speed Multi-

input

A mode that processes the measurement flow for the first trigger and then processes the

measurement flow in parallel for the second trigger to achieve a high-speed trigger input

interval. It is used together with the multi-input function.

Multi-line

Random-

trigger

A trigger mode that allows you to independently processing multiple measurement flows.

With traditional image processing, two or more triggers cannot be acknowledged at the same

time.

In Multi-line Random-trigger Mode, you can randomly input multiple triggers into one Controller

to independently process multiple scenes in parallel.

Non-stop

Adjustment

A mode that allows you to adjust the flow and set parameters while performing measurements.

The enables adjustments without stopping the line or stopping inspections.

Standard

A logging mode that allows complete parallel processing of measurements and logging.

Traditionally, logging was not possible while processing measurements. Either measurements

or logging had to be given priority and the other one had to wait.

With this mode, you can save the measurement images in external memory without affecting

the transaction time.

parallel processing (an

option for any of the above

operation modes)

Parallel processing splits part of the measurement flow into two or more tasks, and processes

each task in parallel to shorten the transaction time.

Processing items for parallel processing are used so that the user can specify the required

parallel processing.

multi-input function

A function that is used to consecutively and quickly input images.

It allows the next STEP signal to be acknowledged as soon as the image input processing is

completed. There is no need to wait for measurement processing to be completed.

You can check whether image input processing has been completed with the status of the

READY signal. Even if the READY signal is ON when measurement processing is being

executed, the next STEP signal can be acknowledged.

Term Definition

Vision System FH/FZ5 Series

User’s Manual (Z365)

Position compensation

When the location and direction of measured objects are not fixed, the positional deviation

between reference position and current position is calculated and measurement is performed

after correcting.

Please select processing items that are appropriate to the measurement object from

processing items that are related to position compensation.

Reference position The point that is always the reference. If the location of the registered model is different from

the reference position, the setting should be changed in [Ref. setting].

Model The image pattern that serves as the inspection target. Characteristics portions are extracted

from images of the object and registered as model registration.

Term Definition

When position of object to be measured is deflected

When position deflection correction is set in advance:

Object to be measured

overflows Measurement area.

Reference position

Measurement area and objects to be measured

are correctly aligned.

Object to be measured

Measurement area

Measurement will be carried out

after measured object enters into Measurement area.

Measurement will be carried out after

moving the Measurement area for a

corresponding deflection.

Measurement will be carried out

after moving the image for a

corresponding deflection and

returning to the reference position.

6Vision System FH/FZ5 Series

User’s Manual (Z365)

2's complement

Binary numbers are generally used to represent negative numbers.

Negative numbers are expressed by "Inverting all bits of a positive number and adding 1 to the

result".

(Example) "−1" is expressed as 2's complement

"−1" can be calculated by "0-1".

There are methods for simple calculation without performing this kind of computation.

For instance, "Negative number = inverting all bits of a positive number and then adding 1 to

the result".

The first digit is used to judge whether the number is positive or negative.

• When 0: Positive number (or 0)

• When 1: Negative number

The advantage of two's complement numbers is that positive and negative numbers can be

used as is in calculations.

(Example) When −1+10=9

Term Definition

−“1” is expresses with 2’s Complement (for 8 bits)

00000000 (= 0)

−

)

(In the case of 1, minus 1)

00000001 (= 1)

11111111 (=−1)

00000001 (= 1)

11111110

11111111 (=−1)

Invert all bits

Plus 1

1111111

(

= −1

)

00001001

(

= 9

)

+)00001010 (= 10)

Contents

Vision System FH/FZ5 Series

User’s Manual (Z365)

Structure of FH/FZ5 Manuals ............................................................................................................... 1

Conventions Used in This Manual ........................................................................................................ 2

Definitions of Basic Terms .................................................................................................................... 3

Terms and Conditions Agreement ...................................................................................................... 13

Safety Precautions .............................................................................................................................. 15

Precautions for Safe Use .................................................................................................................... 17

Precautions for Correct Use ............................................................................................................... 20

Regulations and Standards ................................................................................................................ 23

1. Before Operation ..........................................................................................................................27

Overview .................................................................................................................................................. 28

Basic Mechanism for Measurements .................................................................................................. 28

Support for a Variety of Scenes and Measurement Lines .................................................................. 29

Flow of Application ................................................................................................................................... 31

Windows .................................................................................................................................................. 33

Types of Windows .............................................................................................................................. 33

Overview of Window Navigation ......................................................................................................... 34

Main Window (Layout 0): Adjustment Window (Default) .................................................................... 35

Main Window (Layout 1): Run Window (Default) ................................................................................ 41

Menu List ............................................................................................................................................ 42

Checking the System Configuration ......................................................................................................... 44

System Configuration ......................................................................................................................... 44

Functional Comparison between the FH-series and FZ5-series Controllers ...................................... 45

Saving Settings before Turning OFF the Power and Restarting .............................................................. 49

Restarting the Controller: [System Restart] ........................................................................................ 49

Turning OFF the LCD ......................................................................................................................... 50

Accuracy .................................................................................................................................................. 51

Initializing the Controller ........................................................................................................................... 52

Initializing the Controller: [System initialization] .................................................................................. 52

2. Setting Scenes (Measurement Flows) ........................................................................................53

What Is a Scene? ..................................................................................................................................... 54

Example of a Scene ............................................................................................................................ 55

What Is a Scene Group? .......................................................................................................................... 57

Creating a Scene ..................................................................................................................................... 58

Editing Processing Units in Scenes ......................................................................................................... 59

Displaying and Checking Processing Branches in a Scene .................................................................... 62

Changing the Scene or Scene Group ...................................................................................................... 66

Changing the Scene ........................................................................................................................... 66

Changing Scene Groups .................................................................................................................... 66

Editing Scenes ......................................................................................................................................... 68

Copying Scenes .................................................................................................................................. 68

Deleting Scenes .................................................................................................................................. 68

Renaming a Scene and Adding a Description .................................................................................... 69

Editing Scene Groups .............................................................................................................................. 70

Copying and Deleting Scene Groups ................................................................................................. 70

Changing the Scene Group Name ...................................................................................................... 71

8Vision System FH/FZ5 Series

User’s Manual (Z365)

3. Performing Test Measurement/Starting Operation ...................................................................73

Adjustment Windows and Run Windows ................................................................................................. 74

Main Window (Layout 0): Adjustment Window (Default) .................................................................... 74

Main Window (Layout 1): Run Window (Default) ................................................................................ 75

Main Window (Layout 1): Changing to the Run Window .................................................................... 75

Main Window (Layout 1): Changing to the Adjustment Window ......................................................... 75

Preparing the Controller and Cameras .................................................................................................... 76

Camera Setup ..................................................................................................................................... 76

Preparing a Controller ......................................................................................................................... 78

Adjusting the Camera ......................................................................................................................... 78

Executing Test Measurements ................................................................................................................ 79

Key Points for Adjustment ........................................................................................................................ 80

Stabilizing Measurements ................................................................................................................... 80

Shortening Processing Time ............................................................................................................... 81

Arranging Windows .................................................................................................................................. 83

Arranging Window Elements (Layout Modification) ............................................................................ 83

Setting the Behavior of Output Signals for Each Layout (Layout Settings) ........................................ 98

Changing Layout Numbers in the Main Window ................................................................................. 98

Troubleshooting .................................................................................................................................. 99

Arranging the Window Display ............................................................................................................... 100

Changing the Image Mode and Other Display Contents .................................................................. 100

Custom Dialogs ...................................................................................................................................... 103

Flow of Use ....................................................................................................................................... 103

Custom Dialog Tool .......................................................................................................................... 104

Launching Your Custom Dialog Box ................................................................................................. 115

Useful Functions for Operation .............................................................................................................. 116

Remeasuring Saved Images ............................................................................................................ 116

Improving Adjustment Efficiency ....................................................................................................... 117

Changing Judgement Conditions without Stopping Measurement ................................................... 118

Changing Regions as a Batch [Shift area] ........................................................................................ 119

Monitoring Measurement Value Trends ............................................................................................120

Logging Measurement Values and Measurement Images ............................................................... 120

Analyzing Logged Data ..................................................................................................................... 132

Clearing Measurement Results ........................................................................................................ 134

Clearing Saved Images .................................................................................................................... 134

Capturing Screen Images ................................................................................................................. 134

Checking the Memory Consumption and Percentage of Memory Used ........................................... 136

Using the Operation Log ................................................................................................................... 137

Operation Log Format ....................................................................................................................... 139

Saving Data to an External Device ................................................................................................... 140

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