OfiTE 4005 Manual de usuario
Model 4005 Automated UCA-SGSM
Patent No. 9,612,232 - OFI Testing Equipment, Inc.
#120-56 - UCA Only
#120-56-C - UCA with SGSM
Instruction Manual
Updated 12/3/2020
Ver. 1
OFI Testing Equipment, Inc.
11302 Steeplecrest Dr. · Houston, Texas · 77065 · U.S.A.
Tele: 832.320.7300 · Fax: 713.880.9886 · www.ote.com
©Copyright OFITE 2018
OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ote.com 1
Introduction.....................................................................................3
Description......................................................................................3
Features...........................................................................................3
Specications .................................................................................4
Requirements .................................................................................4
Components ...................................................................................4
Safety...............................................................................................5
Quick Start ......................................................................................6
UCA.............................................................................................6
SGSM .........................................................................................7
Setup................................................................................................8
Software ........................................................................................ 11
General Setup........................................................................... 11
UCA Setup ................................................................................12
SGSM Setup .............................................................................14
Prole Builder............................................................................18
Main Screen..............................................................................20
Events .......................................................................................22
Calculated Values .....................................................................23
Onboard Display...........................................................................24
Real-Time Data.........................................................................25
Test Setup - Test Cong............................................................26
Test Setup - Prole....................................................................27
Calibrate....................................................................................28
Utilities.......................................................................................29
Archive ......................................................................................30
Manual Control..........................................................................31
Start Test...................................................................................32
UCA................................................................................................33
Cell Assembly ...........................................................................33
Connecting the Cell...................................................................36
Starting the Test ........................................................................37
Table of
Contents
OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ote.com 2
Stopping the Test ......................................................................38
Disassembling and Cleaning the Test Cell................................39
SGSM ............................................................................................40
Cell Assembly ...........................................................................40
Drag Check ...............................................................................46
Preparing the Test Cell..............................................................47
Connecting the Test Cell ...........................................................48
Starting the Test ........................................................................49
Stopping the Test ......................................................................50
Evaluating Test Data .................................................................51
Disassembling and Cleaning the Test Cell................................52
Maintenance .................................................................................58
Maintenance Schedule .............................................................58
Fuses ........................................................................................59
Rupture Disk .............................................................................60
Filters ........................................................................................61
Troubleshooting.........................................................................63
Calibration.....................................................................................67
Pressure Transducer.................................................................67
Thermocouple ...........................................................................68
UCA Ultrasonic Transducer.......................................................69
SGSM Load Cell .......................................................................71
Appendix .......................................................................................73
Electrical System Grounding.....................................................73
UCA Cell Assembly Diagram ....................................................74
SGSM Cell Assembly Diagram .................................................75
SGSM Drive Assembly Diagram ...............................................76
Warranty and Return Policy ........................................................77
OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ote.com 3
By measuring the change in velocity of an acoustic signal, the Ultrasonic
Cement Analyzer provides a continuous non-destructive method of
determining compressive strength as a function of time.
The cement slurry to be tested is placed in heating jacket with temperature
and pressure adjusted to simulate downhole conditions. An acoustic signal is
then transmitted through the cement sample. As the strength of the cement
increases over time, the acoustic signal travels faster through the sample.
A computer running customized Windows®software measures the transit
times of the signal over time and interpolates the compressive strength
values. This data is available in real time on-screen and is also stored in an
Excel®spreadsheet for easy graphical viewing and printing.
The Twin Cell UCA features two test cells in a single enclosure. Both
units share electrical power; air, water, and drain plumbing; and PC to
UCA connectivity. All other systems (heating, pressurization, etc.) are
completely separate.
- Cement samples are not destroyed
- Programmable temperature control (up to 400°F or 204.4°C)
- Self-venting regulators provide extensive pressure control (up to 5,000 psi
or 34.5 MPa)
- Data is available instantly on screen and is automatically converted to
Excel®spreadsheet format
Introduction
Description
Features
OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ote.com 4
Specications
Requirements
• Maximum Pressure: 5,000 psi (34.5 MPa)
• Maximum Temperature: 400°F (204.4°C)
• Size: 26" × 21" × 13" (66 × 53 × 33 cm)
• Weight: Approximately 70 lb (31.8 kg)
• Air Supply: 100 psi (690 kPa) Recommended, 150 psi (1,035 kPa) Maxi-
mum, ¼" NPT Connector
• Water Supply: 40– 100 psi, 40° – 100°F, ¼" NPT Connector
• Water Drain: ¼" NPT Connector (suitable for high temperatures)
• Coolant Supply: ¼" NPT Connector
• Coolant Drain: ¼" NPT Connector (suitable for high temperatures)
• Power Supply:
• Electronics: 230– 240 Volt, 50– 60 Hz, 5 Amp, Fuse: T5A, 250 Volt
• Heaters: 230– 240 Volt, 50 – 60 Hz, 8 Amp, Fuse: T8A, 250 Volt
• Computer:
• Windows XP or higher
• Minimum Screen Resolution: 1,280 × 680
• Environmental Conditions:
• For indoor use only
• Maximum Altitude: 2,000 m (6,562 ft)
• Temperature: 5° – 40°C (41° – 104°F)
• Maximum Relative Humidity: 80% for temperatures up to 88°F (31°C)
decreasing linearly to 50% at 104°F (40°C)
Only use replacement parts that have been supplied by OFITE.
#120-50-TR Ultrasonic Transducer, Set of 2
#120-50-063 Set of Transducer Cables
#120-50-1 Cell Body
#120-51-2 Cell Cap, Bottom
#120-51-3 Cell Cap, Top, For UCA Tests
#120-51-021 Fill Gauge
#123-011 O-ring for Test Cell, Viton
#123-024 Acoustic Couplant
Optional:
#120-56-SP Spare Parts Kit
#120-56-505 Heater, 1200 Watt, Qty: 2
#120-51-020-2 Thermocouple, Type J, Qty: 2
#122-073-1 Fuse, 3 Amp, 5 m × 20 m, Qty: 12
#123-011 O-ring for Cell, Viton 90D, Qty: 120
#123-024 High-Temperature Ultrasonic Couplant, 4 oz, Qty: 4
Components
OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ote.com 5
Safety
Explanation of Symbols
Caution: Risk of Danger - This symbol directs the operator to consult the
instruction manual for safety related warnings. (ISO-7000-0434)
Whenever this symbol is used on the equipment, the user must
consult the manual to determine the nature of the hazard and any
actions which have to be taken.
Hot: This symbol indicates that a surface may be hot to the touch.
Shock Hazard: This symbol indicates a risk of electrical shock.
Note: This symbol will indicate important notes and helpful hints for the
operation of the equipment.
Tip: This symbol is used to identify operational information and best
practices to obtain the most reliable data.
Caution: Note - This symbol is used to indicate statements in the manual
which warn against actions which may cause damage to the equipment
during routine service or maintenance.
OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ote.com 6
Quick Start
UCA
1. Set up the test in the software (page 12) or in the onboard display (page
24).
2. Create a Test Prole in the software (page 18) or in the onboard display
(page 25).
3. Mix the cement slurry.
4. Assemble the test cell (page 30), ll the cell with cement, load it into the
heating jacket, and make all the necessary connections (page 33).
5. Turn the Water Supply valve to “FILL” and wait for water to come out of
the thermocouple port.
6. When the cell is full, turn the tighten the thermocouple and turn the Water
Supply valve to “OPERATE”.
7. Set the “HEAT”, “COOL”, and “PRESSURE” switches to “AUTO”.
8. Click or touch the “Start Test” button.
9. After the test, allow test cell to cool down and remove it from the heating
jacket (page 38).
10. Disassemble the test cell and remove the hardened cement (page 39).
11. Clean and inspect all of the test cell components.
OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ote.com 7
1. Set up the test in the software (page 14) or in the onboard display
(page 26).
2. Create a Test Prole in the software (page 18) or in the onboard display
(page 27).
3. Assemble the test cell (page 40) and run a Drag Check (page 46).
4. Mix the cement slurry.
5. Fill the cell with cement and load it into the heating jacket.
6. Connect the Water Fill Tube to the inlet port on the top of the cell.
Connect the thermocouple to the thermocouple port on the cabinet (page
48).
7. Turn the Water Supply valve to “FILL” and wait for water to come out of
the weep hole on the SGSM magnet cover.
8. When the cell is full, tighten the weep hole and turn the Water Supply
valve to “OPERATE”.
9. Set the “HEAT”, “COOL”, and “PRESSURE” switches to “AUTO”.
10. Click the “Start Test” button in the software or touch the “Start Test” button
on the display.
11. After the test, allow test cell to cool down before removing it (page 50).
12. Disassemble the test cell and clean the cement from the test cell and all
other components (page 52).
13. Clean and inspect all of the test cell components for damage or wear.
Quick Start
SGSM
OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ote.com 8
Setup 1. Carefully remove the instrument from the crate and place it on a at,
stable surface. Make sure to allow for adequate air ow around the unit,
especially near the vents on the sides and back.
To ensure personal safety, always use proper lifting techniques.
Position the unit such that the user can quickly disconnect all electrical
plugs in case of an emergency.
2. Make sure all switches are o and the valves on the front are turned to
DRAIN.
3. Connect the AIR, CHILL IN, CHILL OUT, WATER SUPPLY, and DRAIN
connectors on the back of the unit to their appropriate source and plug in
the power cords.
Make sure the “Drain” and “Chill Out” are suitable for high temperature
discharge.
Make sure the compressed air supply is clean and dry.
4. Connect the UCA to the PC. The UCA can connect to the PC via serial
(RS-232), Ethernet, or USB.
Do not connect an Internet device (PC, laptop, wall-mounted Ethernet
port, etc.) to the SGSM port. This could damage your devices.
5. If you will be running an SGSM test, connect the SGSM head to the
corresponding port on the back of the UCA with the supplied Ethernet
cable. The cell on the left is SGSM 1 and the cell on the right is SGSM 2.
6. Make sure the HEAT, COOL, and PRESSURE switches are all in the OFF
position before turning on the main power.
7. Turn the “Main Power” switch on.
8. Open the software and connect using the device manager (page 11).
Ensure that the live data on the front panel displays matches the data
displayed on the software.
Ethernet
Cable
OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ote.com 9
AC Power
Heaters
AC Power
Electronics SGSM RS-232 USB
Air
Chill In
Chill
Out
Drain
Water
Supply
Ethernet
Cell 1
Pressure
Water Supply Valve
Cell 1
Main
Power
Water Supply Valve
Cell 2
Cell 2
Pressure
Pump
Pressure
Control Knob
Cell 1
Control Knob
Cell 2
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