Novexx Solutions Cutter 2000 Guía de solución de problemas

01/13 Rev. 5.08-01 USER / SERVICE MANUAL

Cutter 2000

Connection / Setup

Safety Notes ................................................. 2

General Notes ............................................... 3

Proper Usage ............................................ 3

Technical Specifications ............................ 3

System requirements .................................... 4

Printre types .............................................. 4

Preparation for peripheral devices ............ 4

Connecting the cutter .................................... 5

Tools ......................................................... 5

Assembly / Disassembling ........................ 5

Function check for AP 5.4 / AP 5.6 /

AP 7.t ......................................................... 6

Activating the cutter ...................................... 7

Activating the TTX 350 / TTK .................... 7

Activating the 64-xx / AP 5.4 / AP 5.6 /

AP 7.t ......................................................... 7

Error message after activating the printer . 7

Parameter settings .................................... 8

Status reports ............................................ 9

Triggering a cut ......................................... 9

Accessories ................................................. 10

Stripper plate ........................................... 10

01/13 Rev. 5.08-01 USER / SERVICE MANUAL Connection, Setup

Cutter 2000 Safety Notes

Safety Notes

WARNING!

Danger of getting your fingers cut by the cutter blades!

Cleaning of the cutter must be done very carefully.

Don´t touch the cutter during printing/cutting operation.

Don´t use the cutter as a handle to carry the printer.

Switch off the printer and pull out the mains connector before any operation that

requires touching the cutter (e.g. mounting, cleaning, inserting label material, …).

Don´t use sharp edged objects to clean the cutter blades.

01/13 Rev. 5.08-01 USER / SERVICE MANUAL Connection, Setup

Cutter 2000 General Notes

General Notes

Proper Usage

The cutter option (subsequently referred to as the "cutter") is a peripheral device for

label printers of the type TTK, TTX 350, 64-xx, AP 5.4, AP 5.6 or AP 7.t. The cutter is

designed for cutting label material after it has been printed.

Technical Specifications

Properties The cutter blade cuts self-adhesive, cardboard and synthetic materials up to 240 g/m2

and up to a material thickness of 0.9 mm – considering the following exceptions:

Cut width Cutters of varying widths are intended for use with printers of the 64-xx series to allow

labels to be cut up to the maximum material width of the printer being used.

Double cut With the double cut function, the operator can remove gaps from the label material

where required. Here the cut gap can be set from 1 to 5 mm.

CAUTION! - Keep to the following rules in order not to damage or to soil the cutter

blade.

The 8" wide cutter must not be used for materials exceeding 160 g/m2.

Fiber strengthened materials (e.g. Tyvek) must not be cut.

If using self-adhesive material, cut between the labels (backing paper). Otherwise,

the adhesive will stick to the cutter blades and will have a negative effect on the cut-

ting function.

01/13 Rev. 5.08-01 USER / SERVICE MANUAL Connection, Setup

Cutter 2000 System requirements

System requirements

Printre types

Cutters in the appropriate width can be operated with the following printers:

Preparation for peripheral devices

For using the printers with a cutter, they must be especially equipped (Tab. 2). This so

called peripherals preparation consists mainly of an additional output stage board for

the motor of the peripheral device and of some additional connection cables.

Peripheral test TTK/TTX 350:

Set parameter SYSP > PEPH to KNIF.

If the printer displays the status message ST68 after the ENTER key is pressed, the

peripheral board is not installed. If ST68 does not appear or if a different status mes-

sage is displayed, then the printer has been set up for peripheral devices.

64-xx / AP 5.4 / AP 5.6 / AP 7.t:

Make a service status printout: Call parameter PRINT INFO > Service Status.

64-xx and AP x.x printers are equipped with peripheral preparation if the topic “Periph-

eraldriver” can be found below the header “Peripheraldriver” on the printout.

Printer Cutter width

64-04 / TTK / TTX 350 / AP 5.4 / AP 7.t 4"

64-05 5"

64-06 / AP 5.6 6"

64-08 8"

[Tab. 1] The cutter width must match the printwidth of the printer.

Printer Peripherals preparation

64-xx optional

TTX 350 optional

TTK standard

AP 5.4/5.6 standard with printer version „Peripheral“

AP 7.t standard

[Tab. 2] Only the TTK is in any cases equipped with the peripheral preparation. For the other printer types

this is an option.

01/13 Rev. 5.08-01 USER / SERVICE MANUAL Connection, Setup

Cutter 2000 Connecting the cutter

Connecting the cutter

The cutter [1] is secured to the printer by two screws

and an adjustment plate. By moving the adjustment

plate, the cutting line can be set parallel to the print im-

age.

Tools

• Allan key 3 mm

• Socket wrench, size 8

Assembly / Disassembling

1. Remove the tear-off edge [2C] by unscrewing the

thumb screw [2D].

2. Remove the cutter cover [2A] by unscrewing the

two fastening screws [2B].

3. Screw on the cutter in place of the cutter cover. To

do this use the fastening screws of the cutter cover

[3A] (2x Allan key screws M 5x20). Initially just

screw them in slightly.

Continued overleaf.

WARNING!

Danger of injury if the cutter is activated un-

intentionally!

Before beginning service work, switch

off the printer and pull out the mains power

supply plug.

[1] Cutter 2000.

[2] Disassembling the cutter cover (A).

[3] Attaching the cutter to the printer.

01/13 Rev. 5.08-01 USER / SERVICE MANUAL Connection, Setup

Cutter 2000 Connecting the cutter

4. Attach the adjustment plate [4A] by unscrewing the

top left hexagonal screw [4B] on the print or draw

unit, place the adjustment plate underneath, and

then tighten the screw again - initially only lightly.

The square axle of the cutter unit must rest in

the square recess of the adjustment plate [4].

AP 5.4/5.6 only:

The adjustment plate differs from the 64-xx/

TTX 350/TTX version. It is provided with every

AP 5.4/5.6 printer (fixed on the printer bottom with

adhesive tape).

5. If necessary, position the adjustment plate [4A] with

the help of the hex screw [4B] so that the cut image

and print image are lying parallel.

6. Tighten all three fastening screws.

7. Plug the knife motor cable into the socket on the

front of the printer [6].

Function check for AP 5.4 / AP 5.6 /

AP 7.t

For testing purposes can be triggered a cut by calling

parameter SERVICE FUNCTIONS > Cutter test. This way, the

cutter function can be tested without changing the print-

er peripheral setting.

CAUTION! - Under no circumstances

should the plug be attached or removed

when the device is switched on, as other-

wise the device electronics could be

damaged.

[4] Attaching the adjustment plate (A).

[5] Positioning the adjustment plate (A).

[6] The cutter connector (A) ready plugged in.

01/13 Rev. 5.08-01 USER / SERVICE MANUAL Connection, Setup

Cutter 2000 Activating the cutter

Activating the cutter

After installation, the cutter must still be activated by setting the corresponding param-

eters in the parameter menu.

Activating the TTX 350 / TTK

Call parameter SYSP > PEPH and set it to KNIF.

The printer will now be reset. The cutter is rotated automatically to its correct starting

position.

Activating the 64-xx / AP 5.4 / AP 5.6 / AP 7.t

Call parameter SYSTEM PARAMETER > Periph. device and set it to „Cutter“.

The printer will now be reset. The cutter is rotated automatically to its correct starting

position.

Error message after activating the printer

If the starting position of the cutter blade can not be found, the following status mes-

sage appears (depending on the printer type):

64-xx/AP 5.4/AP 5.6/

AP 7.t

TTX 350/TTK

Press the Online button to acknowledge the message.

If this status message occurs repeatedly, the cutter light sensor may be dirty or defec-

tive.

Use compressed air to blow the dirt off the light sensor [7A]. To do so, unmount

the cutter of the printer.

WARNING!

Danger of cutting hands and fingers! Activating a non-existent option (peripheral de-

vice) can cause the device to malfunction.

Never touch the knife blade with your fingers while operating the

cutter/printer.

Only activate options which are mounted and connected properly.

Status 5005

Knife fault

ST14

01/13 Rev. 5.08-01 USER / SERVICE MANUAL Connection, Setup

Cutter 2000 Activating the cutter

[7] Unmount the cutter to clean the light sensor (A).

Check, if the cutter cable is damaged. If so, replace the cable.

Adjust the oscillator disc.

A complete description of all parameters can be found in the user manual of the print-

er, topic section "Info Printouts and Parameters".

A list of all status reports can be found in the user manual of the printer, topic section

“Status Reports”.

Parameter settings

The following parameters govern the cutter function and may need to be adjusted:

For more detailed information, refer to the user manual of the printer, topic section

"Info Printouts and Parameters".

After a print job has been downloaded, the programmed cut function is carried out

automatically by the device.

EXPERTS

TTX 350 TTK 64-xx AP 7.t AP 5.4/5.6 Meaning

PEPH PEPH Periph. device Periph. device Periph. device Selection parameter for peripheral

devices

CSPD CSPD Cut speed Cut speed -- Cut speed

CPOS CPOS Cut position Cut position Cut position Cut position

CWID CWID Cut width Cut width -- Cut width

CDIS CDIS Double cut Double cut Double cut Double cut function

CMOD CMOD Cut mode Cut mode Cut mode Cut mode

[Tab. 3] Parameters which are important for the cutter function.

01/13 Rev. 5.08-01 USER / SERVICE MANUAL Connection, Setup

Cutter 2000 Activating the cutter

Status reports

The following status reports may be displayed in conjunction with the cutter function:

For more detailed information, see the chapter "Status Reports" in the printers user

manual.

Triggering a cut

If the cutter is properly mounted and activated, a cut can be triggered the following

ways:

• Press the Cut button, while the printer is in offline mode.

• Include a cut command in the print job, e.g. by setting the respective parameter in

the Easy Plug #ER command.

TTX 350 TTK 64-xx / AP 5.4 / AP 5.6 / AP 7.t Example, comment

ST14 ST14 5005 Knife fault Cutter malfunction

ST68 No peripheral device

preparation

[Tab. 4] Status messages caused by printer operation with cutter.

01/13 Rev. 5.08-01 USER / SERVICE MANUAL Connection, Setup

Cutter 2000 Accessories

Accessories

Stripper plate

If the applied label material is very thin and flexible, it may happen, that the label ma-

terial is drawn upwards together with the ribbon, instead of being fed into the cutter.

The stripper plate avoids this effect.

[8] The stripper plate is a simple plastic strip, which is supplied with adhesive foil on one side.

Assembling 1. Dismantle the cutter from the printer.

2. Clean the rim [9A] – best by means of some cleaning fuel.

3. Remove the cover paper off the stripper plate.

4. Glue the stripper plate [9B] to the rim as illustrated.

[9] Middle: Clean the rim (A) with cleaning fuel. Right and left sides: Glue the stripper plate (B) justified to

the one edge – the stripper plate should loom above towards the paper-insertion side.

Printer Article no. stripper plate

64-04 a / TTX 350 / TTK / AP 5.4 Gen. 2 / AP 7.t

a) Old 64-04 (light-gray housing)

A0799

64-04 b / 05

b) New 64-04 (dark-gray housing)

A0798

64-06 / AP 5.6 A0800

64-08 A0801

Abstreifer/

Stripper plate

Z0164.cdr

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