Norton Clipper CRP21 Manual de usuario
CRP21
COMPACTORS
OPERATING INSTRUCTIONS
Translation of the original Instructions
VERS. 2022.11.15 CRP21 _MAN_EN
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VERS. 2022.11.15 CRP21 _MAN_EN
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The undersigned manufacturer: SAINT - GOBAIN ABRASIVES S.A.
190, BD. J. F. KENNEDY
L-4930 BASCHARAGE
Declares that this product: Norton Clipper Compactors CRP21
Code: 70184609565 Honda GX160
Code: 70184609566 Diesel Hatz 1B20
Is in conformity with the following Directives:
"MACHINES" 2006/42/CE
"NOISE" 2000/14/CE
And European standard :
EN 500-1 Mobile road construction machinery. Safety - Part 1: Common requirements
En 500-4 Mobile road construction machinery - Safety - Part 4: Specific requirements for
compaction machines
Valid for machines as of serial number : 450xxxxxxx
Storage site for the technical documents :
Saint-Gobain Abrasives 190, Bd. J. F. Kennedy 4930 BASCHARAGE, LUXEMBOURG
This declaration of conformity loses its validity when the product is converted or modified without agreement.
Bascharage, Luxembourg, le 15.11.2022 :
François Chianese, executive officer.
Declaration of conformity
VERS. 2022.11.15 CRP21 _MAN_EN
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The undersigned manufacturer:
SAINT - GOBAIN ABRASIVES S.A.
190, BD J.F. KENNEDY
L- 4930 BASCHARAGE
Declares that this product:
Compactor CRP 21 Honda GX160 Code: 70184609565
CRP 21 Diesel Hatz 1B20 70184609566
is in conformity with the following standard:
Supply of Machinery (Safety) Regulations 2008
Noise Emission in the Environment by Equipment
for use Outdoors Regulations 2001
And European standard :
EN 500-1 Mobile road construction machinery. Safety - Part 1: Common requirements
EN 500-4 Mobile road construction machinery - Safety - Part 4: Specific requirements for compaction
machines
Valid for machines with a serial number greater than: 450xxxxxxx
Authorised Representative:
SAINT-GOBAIN ABRASIVES
Unicorn House • Unit 1, Amison Close
Redhill Business Park • Stafford • England • ST16 1WB
This declaration of conformity loses its validity when the product is converted or modified without
agreement.
Bascharage, Luxembourg, 15.11.2022
François Chianese, executive officer.
Declaration of conformity
VERS. 2022.11.15 CRP21 _MAN_EN
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Norton Clipper CRP21
OPERATING INSTRUCTIONS
TABLE OF CONTENTS
1BASIC SAFETY INSTRUCTIONS 6
1.1 Symbols 6
1.2 Machine plate 7
1.3 Safety instructions for particular operating phases 7
2MACHINE DESCRIPTION 9
2.1 Short description 9
2.2 Purpose of use 9
2.3 Layout 10
2.4 Technical DATA 11
2.5 VIBRATION MEASUREMENTS 11
2.6 SOUND MEASUREMENTS 11
3ASSEMBLY AND COMMISSIONING 12
3.1 Starting the machine 12
3.2 Starting the machine with Hatz 1B20 engine 13
4OPERATING THE MACHINE 14
4.1 Site of work 14
4.2 Preparing the site 14
5Transport and Storage 14
5.1 Securing for transport 14
5.3 Long period of inactivity 14
6MAINTENANCE AND SERVICE 15
6.1 Maintenance of the machine 15
7FAULT: CAUSES AND CURES 16
7.1 Fault –finding procedures 16
7.2 Troubles-shooting guide 16
7.3 Customer service 17
7.4 Spare parts 18
VERS. 2022.11.15 CRP21 _MAN_EN
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1 BASIC SAFETY INSTRUCTIONS
The Norton Clipper CRP21 is exclusively designed for compaction mainly on construction sites.
Uses other than the manufacturer's instructions shall be considered as contravening the regulations.
The manufacturer shall not be held responsible for any resulting damage. Any risk shall be borne
entirely by the user. Observing the operating instructions and compliance with inspection and
servicing requirements shall also be considered as included under use in accordance with the
regulations.
1.1 Symbols
Important warnings and pieces of advice are indicated on the machine using symbols. The following
symbols are used on the machine:
Read operator's instructions
Ear protection must be worn
Hand protection must be worn
Eye protection shall be worn
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1.2 Machine plate
Important data can be found on the following plate located on the machine:
1.3 Safety instructions for particular operating phases
Before starting the work
Before commencing work, make yourself familiar with the working environment at the place of
use. The working environment includes: obstacles in the area of work and manoeuvre, the
firmness of the floor, necessary protection at the site relating to public thoroughfares and the
availability of help in the event of accidents...
Plate compactors must only be used for compaction jobs observing safety and operating
instructions.
People who work with plate compactors must know everything regarding safety instructions.
Do not take drugs or drink alcohol before using plate compactors.
Always wear appropriate protective clothes (ear protections, gloves, protecting shoes and
helmet).
Do not alterate the operation devices of the plate compactor.
Do not leave control elements during compaction.
Store the compactor with engine off in a safe place.
Always refill fuel tank when the engine is off. Do not allow fuel to come into contact with the
hot parts of compactor and engine.
Do not smoke when using compactor. Keep the compactor out of open flames.
Always check fuel tank cap. If there is a fuel cock, shut it off when the engine is not working.
Do not use the compactor in places where there are gaseous exhalations.
Do not use the machine indoors or in an enclosed area unless inadequate ventilation.
Always wear appropriate protective clothes.
When the work area is near slopes, the compactor could turn over.
When you use compactor in reverse and in a narrow place, the operator must be sideways
from the handle in order to avoid stumbling.
Always operate in safe conditions in order to avoid accidents.
Always operate in maximum stability conditions.
Machine model
Machine code
Machine Weight
Year of production
Serial number
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Use transport wheels only for movements in yard. In all the other situations they must be
removed.
Always make sure of the proper functioning of the safety and control devices.
If there are any problems, stop immediately the machine and inform the person responsible of
the yard.
Attention is drawn to the use of BS2092 safety goggles in conformity with specified Processes
No.8 of the Protection of Eyes Regulation 1974, Regulation 2(2) Part 1. and additional dusk
mask for dry cutting (only in exceptionally cases).
CLIMBING ABILITY
VERS. 2022.11.15 CRP21 _MAN_EN
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2 MACHINE DESCRIPTION
Any modification, which could lead to a change in the original characteristics of the machine, may be
done only by Saint-Gobain Abrasives who shall confirm that the machine is still in conformity with the
safety regulations.
2.1 Short description
The compactor CRP21 is suitable for repairing asphalted surfaces, for small compacting jobs and for
preparing green areas
As with all other NORTON products, the operator will immediately appreciate the attention given to
detail and quality of materials used in construction. The machine and its component parts are
assembled to high standards assuring long life and minimum maintenance.
The direction of plate compactor depends on the position of control levers on the handle.
2.2 Purpose of use
The vibration required for tamping is produced by the exciter which is on the compacting plate.
The engine starts the exciter and the torque is transmitted by the centrifugal clutch and by the belt.
In order to allow the idling of the drive engine, the centrifugal clutch, at low engine speeds, interrupts
the flow of power to exciter. The compactor must always be used with the gas handle in the
“OPERATIVE” position.
The engine supporting and the compacting plates are connected by 4 shockmount, which are
mounted to avoid that vibrations reach the operator.
Only use the machine for the purpose for which it is intended.
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2.3 Layout
Handle (1)
A tube is connected by 1 shockmount on the frame of the machine to reduce the vibrations reach the
operator.
Control levers (2)
Levers which control the displacement of the compactor
Belt drive and belt cover (3)
A centrifugal clutch inside the engine pulley drives the gear shaft through V-Belts. It allows to gradually
engaging the vibration of the machine. The drive assembly is enclosed in a metal guard.
Thermal Engine (4)
The machine has a GX160 Honda engine with 4,8HP (3.6kw) or a diesel 1B20 Hatz engine with 5HP
(3.7kW)
Lifting eye (5)
To lift the machine easily and safely, a lifting eye is located over the engine. This allows a balanced
lifting of the machine.
Eccentric element (6)
In our compactors the system of eccentric elements has been optimized by moving the weight to the
right side of the axle, so that less weight counteracts the movement at start-up.
Less power is required to initiate the vibratory action, reducing energy consumption at start-up by
50% and thus using less fuel.
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