Nordson CoolWave 2 Manual de usuario

Instruction Sheet

Part 1099054-02

E2018 Nordson Corporation

P/N 1099054-02

Coolwaver2 Control Board

with Contactor Replacement Kit

NOTE: Retain the box used for shipping the control board and contactor to

comply with the conditions of warranty.

WARNING: Allow only qualified personnel to perform the following tasks.

Follow the safety instructions in this document and all other related

documentation. A qualified and competent electrician must carry out all

electrical maintenance and servicing of this equipment.

WARNING: This equipment operates at high voltages up to 5000 volts dc

and is therefore potentially dangerous. The electrician servicing this

equipment must take all precautions.

WARNING: Isolate the equipment at the main disconnect or lockout before

removing any of the cover panels.

New Control Board

See Figure 1. The fuses on the new control board are in different locations

than on the old control board.

Old Control Board New Control Board

Fuses Fuses

Figure 1 Old and New Versions of the Control Board

Coolwave 2 Replacement Board and Contactor

Part 1099054-02 E2018 Nordson Corporation

New Contactor

New 24Vdc Contactor

Old 230V 50/60 Hz

Contactor

Figure 2 Old and New Versions of Contactor

Replacing the Control Board and Contactor

Removing the Old Control Board and Contactor

1. Remove electrical power from unit.

2. See Figure 3. Remove the six M5 screws from the power supply cover.

Remove the cover and set it aside.

Figure 3 Remove Cover Screws

Coolwave 2 Replacement Board and Contactor 3

Part 1099054-02

E2018 Nordson Corporation

3. See Figure 4. On the main control board, disconnect the five electrical

connectors (power harness and ribbon cables).

Unclip Power Connector Push Connector Clips Out to Release Ribbon Cables

Figure 4 Disconnecting Electrical Connectors

4. See Figure 5. Remove the six M3 screws and washers which secure

the main control board to the cabinet wall. Remove the control board

and set it aside for proper disposal (see the Control Board and

Contactor Disposal section for instructions on proper disposal.

Figure 5 Remove M3 Screws from Control Board

Coolwave 2 Replacement Board and Contactor

Part 1099054-02 E2018 Nordson Corporation

Removing the Old Control Board and Contactor (contd)

5. See Figure 6. Loosen the terminal screws to remove the cables from

the contactor.

6. Remove the four M4 screws securing the old contactor to the cabinet

wall. Set the contactor aside for proper disposal (see the Board and

Contactor Disposal section for instructions on proper disposal).

Loosen Terminal Screws Remove Cables Remove Contactor Screws

Figure 6 Remove Contactor

Installing the New Control Board and Contactor

1. See Figure 6. Mount and secure the 24Vdc replacement contactor to

the cabinet wall using the four M4 screws.

2. See Figure 6 and 7. One at a time, match the wire label to the terminal

label, insert the terminal forks into the terminal blocks, and tighten the

terminal screws securely.

Wire Label

Terminal Label

Figure 7 Matching Wire Label to Terminal Label

3. Mount and secure the replacement control board to the cabinet wall with

the six M3 screws and washers.

4. Connect the power and ribbon cables to the control board.

NOTE: The connectors have a key to help guide the installation.

Connectors should securely snap into place for correct installation.

5. Replace the power supply cover and secure with the six M5 screws.

Coolwave 2 Replacement Board and Contactor 5

Part 1099054-02

E2018 Nordson Corporation

Control Board and Contactor Disposal

Dispose of equipment and materials used in operation and servicing

according to local codes.

Returns under Warranty

When returning a control board or contactor that is under warranty, the

items must be sent with the original packaging in which it was received.

Failure to comply with these instructions will void the warranty.

Send return items to:

UV System Group

Nordson Corporation

Warranty Division

444 Gordon Ave.

Amherst, Ohio, 44001

Parts

To order parts, call the Nordson Finishing Customer Support Center at

(800) 433−9319 or contact your Nordson representative.

Replacement Kit

Part Description Note

1098890 KIT, board with contactor, Coolwave 2, standard A

NOTE A: To upgrade to the latest board and contactor, refer to the Upgrade Kits parts list. Upgrade kits come with

upgrade instructions.

Upgrade Kits

Part Description Note

Board

1612552 KIT, main board, upgrade, no DeviceNett, CW2-610

1612553 KIT, main board, upgrade, with DeviceNet, CW2-610

1612554 KIT, main board, upgrade, no DeviceNet, CW2-410

1612555 KIT, main board, upgrade, with DeviceNet, CW2-410

Contactor

1612364 KIT, contactor upgrade, Coolwave 2

Coolwave 2 Replacement Board and Contactor

Part 1099054-02 E2018 Nordson Corporation

Issued 8/18

Original copyright date 2010. Coolwave, Nordson, the Nordson logo, and Coolwave are registered trademarks of Nordson Corporation.

All other trademarks are the property of their respective owners.

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