New Buck Corporation 74 Manual de usuario

MODEL 74 ROOM HEATER

NON-CATALYST

FIREPLACE INSERT & FREESTANDING

FEATURES

PREPARATIONS INSTALLATION

OPERATION MAINTENANCE SAFETY

SAFETY NOTICE

IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT.

FOR YOUR SAFETY, FOLLOW THE INSTALLATION INSTRUCTIONS.

CONTACT LOCAL BUILDING OR FIRE OFFICIALS CONCERNING

RESTRICTIONS AND INSTALLATION INSPECTIONS IN YOUR AREA.

TESTED AND LISTED BY: ITS/WARNOCK HERSEY, MIDDLETON, WI

MANUFACTURED BY

NEW BUCK CORPORATION - SPRUCE PINE, NC 28777 5/2007

BUCKSTOVE

TABLE OF CONTENTS

Important Instructions......................................................................................................... 2

SECTION I: Introduction ................................................................................................... 3

Type of wood and loading procedures …………………………………….. ……………..3

SECTION II: Masonry Insert Installation........................................................................... 4

Installation Preparation-Fireplace....................................................................................... 5

Mounting the Trim Panels .................................................................................................. 7

SECTION III: Pre-Fab Insert Installation......................................................................... 10

SECTION IV: Residential Freestanding Installation........................................................ 11

Clearances To Combustibles Freestanding Without Close Clearance

Shields and Using Single Wall Pipe……………………………………………………..19

Residential / Mobile Home Double Wall or Shielded Single Wall

Connector With Close Clearance Shields……………………….……………………….20

Residential / Mobile Home Double Wall or Shielded Single Wall

Connector Without Close Clearance Shields……………………….…………………....21

Installation of Close Clearance Shields (Optional)........................................................... 22

Alcove Installation Double or Shielded Single Wall Connector With Close

Clearance Shields ............................................................................................................. 23

SECTION V: Freestanding Mobile Home Installation..................................................... 24

SECTION VI: Wood Heater Safety.................................................................................. 30

SECTION VII: Operation ................................................................................................. 31

SECTION VIII: Troubleshooting ..................................................................................... 32

Warranty………………………………………………………………………………… 34

INSTALLATION, OPERATION, AND

MAINTENANCE INSTRUCTIONS

MODEL 74

BEFORE INSTALLING YOUR NEW BUCK STOVE,

READ THE ENTIRE INSTRUCTION MANUAL

IMPORTANT INSTRUCTIONS

WARNING

THESE UNITS GENERATE A LOT OF HEAT, SO TREAT THEM WITH CARE. HOT

WHILE IN OPERATION! KEEP CHILDREN, CLOTHING AND FURNITURE AWAY.

CONTACT MAY CAUSE SKIN BURNS.”DO NOT USE CHEMICALS OR FLUIDS TO

START THE FIRE.” “DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS.” DO NOT

CONNECT TO ANY DISTRIBUTION DUCT OR SYSTEM. READ ALL INSTRUCTIONS

BEFORE INSTALLING AND USING THE APPLIANCE. FAILURE TO FOLLOW

INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR

EVEN DEATH. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCES.

• The New Buck Corp. non-catalytic Model 74 has been tested by ITS, Warnock Hersey to

ANSI/UL Standards 1482.

• Install and operate your unit according to instructions provided in this manual. Local

building codes may apply; therefore, contact your local building inspector or fire marshal

for necessary installation requirements and permits which may go beyond these

instructions. Contact your insurance company for coverage and installation inspection.

• If MODEL 74 is installed in a mobile home: “DO NOT INSTALL IN SLEEPING

ROOMS.”

• The Model 74 is approved for use in specified Zero Clearance fireplaces (ZCF’s).

• Examine the masonry fireplace and chimney prior to installation of the fireplace accessory

to determine that the construction meets the minimum fireplace construction requirements

illustrated in the instructions, that it is free from cracks, loose mortar, creosote deposits

and other blockage, or other signs of deterioration.

CAUTION

DO NOT USE MORE THAN ONE STOVE TO A CHIMNEY. DO NOT USE A FLUE

INTENDED FOR A GAS APPLIANCE.

CAUTION

YOUR CHIMNEY MUST BE CORRECTLY SIZED. A CHIMNEY THAT IS TOO SMALL

OR LARGE IN DIAMETER, OR TOO SHORT, CAN CAUSE YOUR STOVE TO SPILL

SMOKE WHEN THE DOOR IS OPENED.

SECTION I

INTRODUCTION

Your new MODEL 74 is a non-catalytic unit designed to meet the most stringent emissions

standards without the use of a catalytic combustor. This effect is achieved through the use of

secondary air which is mixed with primary air in the unit’s firebox. For peak performance,

we suggest the use of hard seasoned natural wood, loading wood length way from front to

rear. You should not burn trash or garbage, artificial or paper logs, gift wrapping,

treated or painted wood or any type of coal.

The primary air, which is controlled by the user, burns the wood. Secondary air is admitted into

the firebox through the secondary air tubes at the top of the firebox. This secondary air burns

the impurities in the smoke released from the initial wood burning. The temperature necessary

for this combustion is maintained through the firebrick refractory. If any more technical

information is necessary, contact your local dealer.

Under specific test conditions this heater has been shown to deliver heat at rates ranging from

approximately 11,800 to 40,900 BTU/HR.

These unit may also be used with optional room air blower. To order optional motor assembly

you must specify the stove model number and give the following part number:

*Model 74 Motor Assembly—MA 5126715

For operation and use of this electrical assembly, see instructions provided with the motor

assembly kit.

SECTION II

MASONRY INSERT INSTALLATION

The Model 74 may be installed using an all masonry fireplace built in accordance with the

Uniform Building Code and National Fire Protection Association (NFPA). The first step in

this type of installation is to determine the acceptability of the fireplace and chimney for use

with a woodstove. Both the construction and condition of the fireplace are important consid-

erations when installing a woodstove. The chimney should extend at least 3' above the roof

and at least 2' above any point of the roof within 10'.

CAUTION

REMEMBER TO HAVE YOUR CHIMNEY INSPECTED FOR LEAKS AND BLOCKAGE

BEFORE YOU INSTALL YOUR STOVE. ”DO NOT CONNECT THIS UNIT TO A

CHIMNEY FLUE SERVING ANOTHER APPLIANCE.”

MINIMUM CLEARANCE MASONRY INSERT

A. Side Wall Combustible

B. Front Floor Protector

C. Side Floor Protector

D. Side Wood Trim

E. Top Wood Trim

F. Mantel or Brackets

16"

20"

10"

24"

MODEL 74

1. The hearth must be of masonry construction and must extend a minimum of 20" in front of

the firebox opening and a minimum of 16" to either side of the firebox opening.

2. If there is not minimum hearth protection from the front of the firebox opening and the

front of the masonry hearth, a floor protector must be used in front of the hearth to

protect combustible materials. The floor protector must be 3/8" minimum thickness non-

combustible material or equivalent.(See Page 12,13.)

POSSIBLE TOOLS NEEDED FOR INSTALLATION

If you decide to install your own stove, there are several hand tools you may need to do the job.

If you do not already have them, they are readily available at most hardware stores.

Caulking gun

Large adjustable wrench (may not be needed)

Drop cloths or newspapers

Vacuum cleaner or whisk broom

Flashlight

1 tube of RTV silicone, Code 103 or 106, or high temperature rubber cement rated between

450oF- 600o F

7/32" drill bit and drill

Socket/Rachet Set

INSTALLATION PREPARATION

Fireplace:

1. Locate furniture and other materials away from the front of the fireplace to allow free access

to the fireplace.

2. Cover the hearth and adjacent floor areas with a drop cloths to protect from soiling or

marring the surface.

3. Remove the existing fireplace damper plate.

4. Thoroughly clean the fireplace of ashes and soot.

5. Check the chimney and smoke chamber for excessive buildup of creosote or soot. Also,

check for obstructions, such as bird’s nests. If the chimney is excessively dirty, clean it, or

have someone clean it professionally BEFORE installing or using the room heater.

6. If the fireplace has an ash dump or outside air provision, these must be sealed off with metal

or tightly packed non-combustible insulation to prevent cold air from entering the fireplace

chamber.

MASONRY INSERT INSTALLATION

INSTALLATION OPTIONS

This unit (appliance) may be installed into an all masonry fireplace, built in accordance with the

Uniform Building Code and the National Fire Protection Association (NFPA 211).

NOTE: Check with local building officials for any permits required for installation of this unit

and notify your insurance company before proceeding with installation

In some cases such as improperly drawing fireplaces , oversize flue liners, or to meet codes in

certain areas it is recommended that one of the flowing procedures be followed.

A. A Chimney Connector be installed from the appliance flue exit through the damper and

a air-tight face seal. See option (A) page 6.

B. A listed Direct Connect be installed from the appliance flue exit through the damper

into the first section of the flue liner with air-tight seal. See option (B) page 6.

C. A Positive Connect be installed from the appliance flue exit continuing up through

the entire chimney and exiting at the top of the chimney. See option (C) page 6.

OPTION (B)

REMOVE

DAMPER

OR WIRE IT

OPEN

AIRTIGHT

INSULATED

CLEAN-

BLOCK-OFF PLATE

OR DAMPER

ADAPTER

SEAL TRIM PANELS

WITH INSULATION

OR HIGH

TEMPERATURE

CAULK

STAINLESS

STEEL

CHIMNEY

CONNEC-

TOR MUST

EXTEND 1’

PAST THE

BLOCK-OFF

PLATE OR

TO THE

FLUE LINER

NOTE: Follow installation instruction

with Direct Connection Kit.

(Kit sold separately)

SAFETY NOTICE

If this appliance is not properly installed, a house fire may result. For your safety, follow the installation directions.

Contact local building or fire officials about restrictions and installation inspection requirements in your area.

STARTER PIPE

SEAL TRIM PANELS AND UNDER

FRONT OF STOVE UNIT WITH

INSULATION OR HIGH

TEMPERATURE CAULK

OPTION (A)

REMOVE

DAMPER

OR WIRE

IT OPEN

AIRTIGHT INSU-

LATED CLEAN-

OUT

NOTE: New Buck Corporation grants no

warranty, implied or stated, for the installation

or maintenance of your appliance, and assumes

no responsibility of any consequential damage

OPTION (C)

NOTE: Follow installation

instruction with Positive

Connection Kit.

(Kit sold separately)

TRIM PANELS

CAP(PREVENTS

WATER FROM

ENTERING)

FLUE

LINER

THE LINER MUST

BE STAINLESS

STEEL CONNEC-

TOR OR FLEXIBLE

VENT. FOLLOW

THE LINER MANU-

FACTURE’S IN-

STRUCTIONS FOR

INSTALLATION

AND SUPPORT.

AIRTIGHT

INSULATED

CLEAN-OUT

REMOVE

DAMPER

OR WIRE

IT OPEN

INSTALL A NON-COMBUSTIBLE

COVER PLATE TO PREVENT

WATER FROM ENTERING THE

CHIMNEY

INSTALLATION PROCEDURE

(Use a chimney connector or a Listed Direct or Positive Connect) (See Page 6.)

POSITIONING THE HEATER

When positioning the heater, the following conditions

MUST be met! (See Figure 2.)

1. The front of the damper opening must be positioned

BEHIND the rear edge of the lintel to ensure proper

draft. (See Figure 2.)

2. Center the heater in the fireplace opening.

MOUNTING THE TRIM PANELS

After the unit is positioned, mark the mounting position

of the trim panels as follows:

1. Set the side trim panels in place, flat against the

face of the fireplace. Mark down the front edge of

the trim panel with a pencil to make a vertical

reference line. (See Figure 3.)

2. Set the top (long) trim panel in place on top

of the unit. The panel should be flat against the

outside face of the fireplace, and standing vertically.

Mark along the lower edge of the trim panel with a

pencil to make a reference line for mounting.

3. Slide the unit out of the fireplace far enough to work

behind the trim panel reference lines.

FIGURE 3 MOUNTING TRIM PANELS

FIGURE 2 POSITIONING

4. Mount the side trim panels. (See Figure 3.)

a. Position the trim panel on the reference line.

b. Drill mounting holes in center of trim panel mounting brackets to allow for adjustment in

and out if necessary.

c. Mount the trim panel using the self-tapping screws provided.

5. Place top panel back on reference mark. Take top trim panel mounting bracket supplied with unit. Position

bracket so it overlaps rear lip of top trim panel. Drill mounting holes in top of stove using holes in bracket as

guide. Tighten down screws.

6. Now, follow the installation procedures in the listed direct connect or positive connect kit you are using and

install the heater and connect kit in the fireplace. If not using one of the installation methods shown on

(Page 6.) continue.

7. Slide the unit back into the fireplace. Check to be sure that the trim panels are properly positioned and lie flat

against the front of the fireplace. If one or more of the panels is out of position, slide the unit out and reset by

loosening the mounting screws and repositioning in the slot.

Reinstall the top trim panel by sliding the rear lip of the top trim panel underneath the front lip of the mounting

bracket already secured to top of unit.

NOTE: Mount the top trim panel so that it sits in front of the top of the side trim panels..

9. Obtain the brass trim kit provided with insert kit and slip over the top and sides of trim panels. (Top ends of

brass may need to be trimmed to fit.)

10. Using insulation provided, peel and stick to back of panels overlapping fireplace dimensions by 1" on each

side and top. (See Figure 4.)

11. Next using high heat silicone or furnace cement run heavy bead of caulking around where panels meet the

stove. (See Figure 4.)

12. Slide the unit back into the fireplace. Check to be sure that the trim panels (and brass) are properly positioned

and lie flat against the front of the fireplace. If panels are out of position, slide the unit out and reset by loos

ening the mounting screws and repositioning in the slot. With bar lift stove up in front. Place insulation

across front and the surface of hearth or bottom of fireplace to make complete seal.

13. To check seal of panels, use candle flame and go around the entire area sealed by silicone and insulation. If

flame leans toward inside of fireplace, add additional insulation. This ensures an airtight seal.

FINAL CHECK

1. Recheck the specified clearances.

2. Remove all foreign material from the firebox area.

3. Open the primary air draft.

4. Plug the power cord into a 115V AC outlet if optional motor is being used. “Do not run power cord under unit

or in high traffic areas.

5. Place rumpled pieces of newspaper in the stove. Light it and close the door. Ensure that the

stove draws properly through the primary draft.

6. Check for smoke leaks around the door.

7. Open the door and check for smoke escaping from the front of the stove. Smoking usually indicates

a defective or poorly positioned chimney. Some chimneys with a marginal draft can be pre-

heated by lighting newspaper and holding it near the open damper with a poker or fire tong. Once the

chimney heats up, a proper draft can usually be obtained.

If a thorough review of the Troubleshooting Guide in the rear of the manual does not reveal the problem, contact

your dealer for assistance.

FIGURE 4

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