Nautilus E614 Manual de usuario

Nautilus®E614 (Model Year 2014) Elliptical

Fitness Machine Service Manual 8008059.021516.B

Service Manual

Section Code Section Page Number

1 Important Safety Instructions 2

1 Safety Warning Labels and Serial Number 3

 1 ReadingtheProductSpecicationDecal 3

 1 Specications 3

1 Maintenance 4

1 Moving the Machine 5

1 Leveling the Machine 5

1 Troubleshooting 6

1 Console Service Mode 8

1 Maintenance Parts Exploded View 10

1 Replacement Procedure Skill Level 11

Mechanical Procedures 12

2 Adjust the Belt Tension 12

3 Set the Brake Tension 15

Part Replacement 18

4 Console 18

5 Static Handlebar and Water Bottle Holder 20

6 Upper and Lower Handlebar Arms 22

7 Pedals and Legs 25

8 Front Stabilizer 27

9 Lift Assembly and Rail Assembly 29

10 Transport Wheels, Front Endcaps and Footpads 34

11 Shrouds 36

12 Console Mast 41

 13 DataCableintheMast 44

14 Brake Assembly 48

15 Servo Motor 51

 16 DriveBeltandFlywheelAssembly 54

17 Tensioner Assembly (Idler Assembly) 57

18 RPM Sensor (Speed Sensor) 59

19 Power Inlet 61

Table of Contents

Nautilus, Inc., (800) NAUTILUS / (800) 628-8458, www.NautilusInc.com - Customer Service: North America (800) 605-3369, [email protected] | outside U.S. [email protected] |

Important Safety Instructions and General Troubleshooting

Information for the Nautilus®E614 (Model Year 2014) Elliptical

Fitness Machine

8008197.030115.A

Service Procedures

Important Safety Instructions

This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and

understand all Warnings on this machine.

Before servicing or using this equipment, obey the following warnings:

Read and understand the Service Manual before working on the machine. Failure to obey the instructions and safety

warnings could cause injury to the service technician or bystanders.

• Keep bystanders and children away from the product being serviced at all times.

• Make sure that the repair is done in an appropriate work space away from foot trafﬁc and exposure to bystanders.

• Some components of the equipment can be heavy or awkward. Enlist the service of a second person when you do maintenance

steps involving these components. Do not try to do heavy or awkward steps on your own.

• If replacement parts are necessary, use only genuine Nautilus replacement parts and hardware. Failure to use genuine replacement

parts can cause a risk to users, keep the machine from operating correctly and void the warranty.

• Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing

maintenance or replacing components. If necessary, request replacement warning stickers or placards from Nautilus customer

service.

• Do not try to change the design or functionality of the machine being serviced as this can adversely affect user safety.

• Do not put the machine back in service until all shrouds, instructions, warning labels and correct functionality have been veriﬁed

and tested for correct performance.

• This product contains magnets. Magnetic ﬁelds can interfere with the normal use of certain medical devices at a close range. Users

may come into proximity of the magnets in the assembly, maintenance, and/or use of the product. Given the obvious importance of

these devices, such as a pacemaker, it is important that you consult with your medical provider in connection with the use of this

equipment. Please consult the “Safety Warning Labels and Serial Number” section to determine the location of the magnets on this

product.

Nautilus, Inc., (800) NAUTILUS / (800) 628-8458, www.NautilusInc.com - Customer Service: North America (800) 605-3369, [email protected] | outside U.S. [email protected] | © 2014 Nautilus, Inc. | ® indicates

trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law.

NOTICE: This document provides important safety instructions, adjustments, and general troubleshooting information for the maintenance of the Nautilus®

E614 Elliptical Fitness Machine.

If you need assistance, please call Nautilus Customer Service at 1-800-605-3369.

This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and understand all Warnings

on this machine.

Safety Warning Labels and Serial Numbers

Speciﬁcations

Reading the Product Speciﬁcation Decal

The Manufacture Date on the Product Speciﬁcation Decal is

a date code: YY/WW (year/week).

This product, its packaging, and components contain chemicals known to the State of California to cause cancer,

birth defects, or reproductive harm. This Notice is provided in accordance with California’s Proposition 65. If you

would like additional information, please refer to our website at www.nautilus.com/prop65.

Serial Number

REVISIONS

ECO

REVISION

REV DESCRIPTION

APPROVED

DATE

TITLE.

PART NO.

REV.

SHEET 1 OF 1

SCALE: 1:1

DO NOT SCALE DRAWING

1. ALL ITEMS MUST BE RoHS COMPLIANT

2. ALL DIMENSIONS APPLY BEFORE PLATING OR COATING.

3. REMOVE ALL BURRS, BREAK SHARP EDGES 0.5 MM MAX.

4. ALL MACHINES SURFACES Ra 3.2 uM.

5. ALL APPLICABLE NAUTILUS STANDARDS AND

SPECIFICATIONS APPLY.

6. ALL DIMENSIONS ARE IN MILLIMETERS

7. ALL DUAL DIMENSIONS ARE IN INCH

UNLESS OTHERWISE SPECIFIED:

METRIC

THIRD ANGLE

PROJECTION

INTERPRET DIMENSIONS AND TOLERANCES

PER ASME Y14.5M - 1994

2.5

1.5

0.75

0.25

1°

X.X

X.XX

X.XXX

ANGULAR

SIZE

This document is the property of Nautilus, Inc. It may not be reproduced in whole or part, provided to third parties, or used for any purposes other than the performance of work for Nautilus, Inc. without written authorization. All rights are reserved, including copyrights.

TOLERANCES.

DRAWN

DESIGNED

DATE

METRIC_C_REV G

NAUTILUS, INC.

16400 SE NAUTILUS DRIVE, VANCOUVER, WA 98683

LIFECYCLE

7-22-10

APPROVALS

- -

- - - -

WARRANTY ITEM:

A RELEASED

NPI 13149 DLOVELY 7-22-10

D.LOVELY

07 /22 / 2010

D.LOVELY

004-0930

CRUSH WARNING

21.78mm

54.8mm

MATERIAL.

COLOR.

DIE LINE

PMS 152

PMS 109

BLACK

WHITE

Labels must be created from an agency approved tamper proof labeling system

such as "UL Recognized component marking and labeling system (example: UL PGGU2) or equivalent.

Label and adhesive must be rated for surface it is applied to (painted metal or ABS plastic),

Label and adhesive must be rated for 60 degrees C minimum. Labels must meet UL 1647 Permanence of Marking Test.

•

ProductSpecication

• Lisez et assimilez tous les avertissements

apposés sur cet appareil.

• Gardez les enfants et les animaux de

compagnie éloignés de cette machine en

tout temps

• Déconseillé aux enfants âgés de

moins de 14 ans.

• Lisez et familiarisez-vous avec le Manuel

du propriétaire et avec tous les

avertissements avant d’utiliser cette

machine.

• Soyez prudent lorsque vous utilisez cet

équipement pour ne pas vous infliger de

graves blessures.

• Cette machine supporte un poids

maximal de 300lbs. (136kg).

• Remplacez toute étiquette

d’avertissement endommagée, illisible

ou manquante.

• La fréquence cardiaque qui s’affiche

sur la console est une approximation

et doit être utilisée seulement à titre

indicatif.

• Read, understand and obey all

warnings on this machine.

• Keep children away.

• Not intended for use by anyone

under 14 years of age.

• Prior to use, read and understand

the Owner’s Manual.

• Injury or death is possible if

Caution is not used while using this

machine.

• The maximum user weight for this

machine is 300 lbs (136 kg).

• Replace any “Caution”, “Warning”

or “Danger” label that is illegible,

damaged, or removed.

• The heart rate displayed is an

approximation and should be used

for reference only.

8002739_B

Maximum User Weight: 300 lbs. (136 kg)

Machine Weight: 167.3 lbs. (75.9 kg)

Power Requirements:

 OperationalVoltage:9VDC

Operating Current: 1500 mA

Regulatory Approvals:

 ACPowerAdapter: ULlisted,Rated120V60HzInput,9VDC,

1500mA Output. Class 2.

63.2”

(160.5 cm)

71.5”

(181.7 cm)

26.7”

(67.7 cm)

Maintenance

Read all maintenance instructions fully before you start any repair work. In some conditions, an assistant is necessary to

do the necessary tasks.

Equipment must be regularly examined for damage and repairs. The owner is responsible to make sure that regular

maintenance is done. Worn, damaged or loose components must be repaired or replaced immediately. Only

manufacturer supplied components can be used to maintain and repair the equipment.

If at any time the Warning labels become loose, unreadable or dislodged, contact Nautilus Customer Service for

replacement labels.

WARNING

ATTENTION

DANGER

IMMEDIATE ACTION REQUIRED

CAUTION

To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the

power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this

machine. Place the power cord in a secure location.

When disposing of old parts, obey the applicable local and provincial requirements.

Daily: Before each use, examine the exercise machine for loose, broken, damaged,

orwornparts.Donotuseiffoundinthiscondition.Repairorreplaceallpartsat

therstsignofwearordamage.Aftereachworkout,useadampclothtowipe

your machine and Console free of moisture.

Note: Avoid excessive moisture on the Console.

Weekly: Check for smooth roller operation. Wipe the machine to remove dust, dirt, or

grime. Clean the rails and surface of the rollers with a damp cloth.

Apply silicone lubricant to a dry cloth and wipe the rails to eliminate roller noise.

Note:Donotusepetroleumbasedproducts.

Monthly

or after 20 hours:

Make sure all bolts and screws are tight. Tighten as necessary.

NOTICE: Do not clean with a petroleum based solvent or an automotive cleaner. Be sure to keep the Console free

of moisture.

FCC Compliance

Changes or modiﬁcations to this unit not expressly approved by the party responsible for compliance could void the

user’s authority to operate the equipment.

The machine and power supply comply with part 15 of the FCC rules. Operation is subject to the following two conditions:

(1) This device may not cause harmful interference, and (2) this device must accept any interference received, including

interference that may cause undesired operation.

Note: This machine and power supply have been tested and found to comply with the limits for a Class B digital device,

pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful

interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if

not installed and used in accordance with the instructions, may cause harmful interference to radio communications.

However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful

interference to radio or television reception, which can be determined by turning the equipment off and on, the user is

encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and receiver.

• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

• Consult the dealer or an experienced radio/TV technician for help.

Moving the Machine

The machine may be moved by one or more persons depending on their physical abilities and capacities. Make sure that you

and others are all physically ﬁt and able to move the machine safely. Use proper safety precautions and lifting techniques.

1. Remove the power cord.

2. Use the Transport Handle to carefully lift the machine onto the transport rollers.

3. Push the machine into position.

4. Carefully lower the machine into position.

NOTICE: Be careful when you move the elliptical. Abrupt motions can affect

the computer operation.

Leveling the Machine

The machine needs to be leveled if your workout area is uneven or if the Rail Assembly is slightly off the ﬂoor. To adjust:

1. Place the machine in your workout area.

2. Safely stand on the back of the Rail Assembly for approximately 20 seconds.

3. Step off the machine.

4. Loosen the locking nuts and adjust the levelers until they all contact the ﬂoor.

Do not adjust the levelers to such a height that they detach or unscrew from the machine. Injury to you or

damage to the machine can occur.

5. Adjust until the machine is level. Tighten the

locking nuts.

Make sure the machine is level and stable before you

exercise.

Troubleshooting

Condition/Problem Things to Check Solution

No display/partial display/

unit will not turn on

Check electrical (wall)

outlet

Make sure unit is plugged into a functioning wall outlet.

Check connection at front

of unit

Connection should be secure and undamaged. Replace

adapter or connection at unit if either are damaged.

Check data cable integrity All wires in cable should be intact. If any are visibly crimped or

cut, replace cable.

Check data cable

connections/orientation

Be sure cable is connected securely and oriented properly.

Small latch on connector should line up and snap into place.

Check console display for

damage

Check for visual sign that console display is cracked or other-

wise damaged. Replace Console if damaged.

ConsoleDisplay IfConsoleonlyhaspartialdisplayandallconnectionsarene,

replace the Console.

If the above steps do not resolve the problem, contact

Customer Care for further assistance.

Unit operates but Contact

HR not displayed

HR cable connection at

Console

Be sure cable is connected securely to Console.

HR cable box connection Be sure cables from handlebars and cable to Console are

secure and undamaged.

Sensor grip Be sure hands are centered on HR sensors. Hands must be

kept still with relatively equal pressure applied to each side.

Dryorcallousedhands Sensorsmayhavedifcultywithdriedoutorcallousedhands.

A conductive electrode cream (heart rate cream) can help

make better conduct. These are available on the web or at

medicalorsomelargertnessstores.

Static Handlebar If tests reveal no other issues, Static Handlebar should be

replaced.

No speed/RPM reading,

Console displays “Please

Stride” error code

Check data cable integrity All wires in cable should be intact. If any are cut or crimped,

replace cable.

Check data cable

connections/orientation

Be sure cable is connected securely and oriented properly.

Small latch on connector should line up and snap into place.

Check magnet position

(requires shroud removal)

Magnet should be in place on pulley.

Check Speed Sensor

(requires shroud removal)

Speed sensor should be aligned with magnet and connected to

data cable. Realign sensor if necessary. Replace if there is any

damage to the sensor or the connecting wire.

Console shuts off (enters

sleep mode) while in use

Check electrical (wall)

outlet

Make sure unit is plugged into a functioning wall outlet.

Check connection at front

of unit

Connection should be secure and undamaged. Replace

adapter or connection at unit if either are damaged.

Check data cable integrity All wires in the cable should be intact. If any are cut or crimped,

replace cable.

Check data cable

connections/orientation

Be sure cable is connected securely and oriented properly.

Small latch on connector should line up and snap into place.

Reset machine Unplug unit from electrical outlet for 3 minutes. Reconnect to

outlet.

Condition/Problem Things to Check Solution

Check magnet position

(requires shroud removal)

Magnet should be in place on pulley.

Check Speed Sensor

(requires shroud removal)

Speed sensor should be aligned with magnet and connected to

data cable. Realign sensor if necessary. Replace if there is any

damage to the sensor or the connecting wire.

Fan will not turn on or will

not turn off

Check data cable integrity All wires in cable should be intact. If any are cut or crimped,

replace cable.

Check data cable

connections/orientation

Be sure cable is connected securely and oriented properly.

Small latch on connector should line up and snap into place.

Reset machine Unplug unit from electrical outlet for 3 minutes. Reconnect to

outlet.

Fan will not turn on, but

Console operates

Check for blockage of fan Unplug unit from electrical outlet for 5 minutes. Remove mate-

rial from fan. If necessary, detach the Console to help with

removal. Replace the Console if unable to remove blockage.

Unit rocks/does not sit

level

Check leveler adjustment Adjust levelers until machine is level.

Check surface under unit Adjustment may not be able to compensate for extremely

uneven surfaces. Move machine to level area.

Check for loose hardware Tightly secure all hardware on the Stabilizers and the base of

the Console Mast.

Foot pedals loose/unit

difculttooperate

Hardware Tightly secure all hardware on the Pedal Arms and Handlebar

Arms.

Drivetrainclick/tick

noise once per full crank

revolution

Check crank/pulley

assembly

Disconnectleftandrightfootassembliesandrotatecrank.If

sound persists, replace crank/pulley assembly. If sound does

not come from rotating crank, check foot assemblies and up-

per/lower handlebars.

Check foot assemblies,

leg assemblies, handlebar

assemblies

Manually move foot, leg, and handlebar assemblies to isolate

sound. Replace part making sound.

Check for loose hardware Tightly secure all hardware on the Stabilizers and the base of

the Console Mast.

Squeaking noise

that appears a few

minutes into a workout

and normally will get

progressively worse as

the workout continues

Bolt that connects the

swing arms to the axle

running through the

console mast

Loosen pivot rod bolt slightly until noise goes away. White

lithiumgreasecanalsobeappliedforatemporaryx.Contact

Customer Care for assistance.

Roller squeaking on rail Apply silicone lubricant to a dry cloth and wipe the rails to

eliminate roller noise.

Incline assembly sticks/

difculttoadjust

Check position of incline

assembly

Adjust levelers to raise the front of rail assembly until there

is 0.6cm - 1.25cm (1/4” - 1/2”) space between the top of the

incline assembly and the main unit shroud.

Console Service Mode – x614 / x616 series (MY14) Consoles

The Console Setup Mode lets you input the date and time, set the units of measurement to either English or Metric, change

the machine type, control the sound settings ( on/ off), or see maintenance statistics (Total Run Hours – for service technician

use only).

1. Hold down the PAUSE/END button and Right button together for 3 seconds while in the Power-Up Mode to go into the

Console Setup Mode.

Note: Push PAUSE/END to exit the Console Setup Mode and return to the Power-Up Mode screen.

2. The Console display shows the Date prompt with the current setting. To change, the Increase/Decrease buttons to adjust

the currently active value (ﬂashing). Push the Left/Right buttons to change which segment is the currently active value

(month / day / year).

3. Push OK to set.

4. The Console display shows the Time prompt with the current setting. Push the Increase/Decrease buttons to adjust the

currently active value (ﬂashing). Push the Left/Right buttons to change which segment is the currently active value (hour /

minute / AM or PM).

5. Push OK to set.

6. The Console display shows the Units prompt with the current setting. To change, push OK to start the Units option. Push

the Increase/Decrease buttons to change between “MILES” (Imperial English units) and “KM” (metric units).

Note: If the units change when there is data in User Statistics, the statistics convert to the new units.

7. Push OK to set.

8. The Console display shows the Machine Type prompt with the current setting. This menu option appears in the x614

series console only (not the x616 series consoles). Push the Increase/Decrease buttons to change between “BIKE” and

Elliptical (“ELIP”).

9. Push OK to set.

10. The Console display shows the Sound Settings prompt with the current setting. Push the Increase/Decrease buttons to

change between “ON” and “OFF”.

11. Push OK to set.

12. The Console display shows the TOTAL RUN HOURS for the machine.

To go to the next Console Setup Mode prompt, push the OK button.

To enter the Manufacturing Menu (MFG Menu), hold down the PAUSE/END button and Down button together for 3

seconds. The Console display shows the Firmware Version string. Push the Up/Down buttons to move through the MFG

Menu options. Push OK to make a selection.

a. ENTER MFG TEST – This option is intended for use on the manufacturing production line only. It is a chained series

of tests similar to the tests listed below, but optimized to be run on the production line. This chained test should not

be used anywhere but on the production line.

b. DEBUG TERMINAL – Not used.

c. MOVE LIFT – (E616 elliptical only) Used to adjust a new lift motor. The Console displays “UP MX DN MN RT CAL”: Up

arrow will move the lift motor to the maximum position; Down arrow will move the lift motor to the minimum position;

Right arrow will perform a lift motor calibration by moving the lift motor to its minimum and maximum position. Note:

Lift motor calibration is no longer required, so calibration is not needed.

d. RESET MFG NVM – Resets MFG NVM (non volatile memory). Must be run before lift motor calibration if a valid lift

table exists in NVM (lift motor has been calibrated before).

e. RUN BEEP TEST – Sounds each system beep / tone / sequence in order. Press any key to exit

f. RUN BUTTON TEST – The Console display shows the function of each button as buttons are pressed. If the display

shows an incorrect function, the overlay on the Console may be incorrect for that model. If the display does not show

a function, the ﬁrmware version may be incorrect. No beeps are sounded during this test.

To exit the test, push and hold one of the long key sequences (i.e. long Pause / End + Right or long Pause / End +

Down).

g. RUN LED TEST – Drives LEDs to the following states:

1. All LEDs On 1 second

2. All LEDs Off 1 second

3. Sequence Segments 1 at a time – on 1 second, off 1 second

Press any key to exit test

h. RUN LCD TEST – Drives 3x5 and 1x5 LCD displays with the following patterns:

1. All segments on

2. All segments off

3. Set individual segments one at a time until all segments are illuminated.

Press any key to exit.

i. RESET CONSOLE – Resets the data from user inputs. The Console setup, user records and workout records will be

reset to defaults. This option does not reset MFG NVM (non volatile memory).

13. The Console display shows the Software Version prompt.

14. For the next prompt, push the OK button.

15 . The Console will display the Power-Up Mode screen.

Maintenance Parts Exploded View

Your machine may differ. Use only as a guide.

A Console N Shroud, Right AA Handlebar Arm, Upper Left

B Heart Rate (HR) Cable O Shroud Cap BB Transport Wheel

C Handlebar, Static P Shroud, Upper CC DriveBelt

DConsole Cable, Upper Q Shroud, Left DD DrivePulley

E Arm Pivot Rod R Console Cable, Lower EE Speed Sensor Magnet

F Console Mast S Incline Assembly FF Speed Sensor

G Water Bottle Holder T Frame Assembly GG Flywheel

H Handlebar Arm, Lower Right U Front Stabilizer HH Servo Motor

I Handlebar Arm, Upper Right V Rail Assembly II Brake Assembly

JPedal Arm, Right WCrank Assembly, Left JJ Power Inlet

KCrank Assembly, Right X Leg, Left KK AC Adapter

L Leg, Right Y Pedal Arm, Left LL Silicone Lubricant, Bottle

M Roller Z Handlebar Arm, Lower Left

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