Napoleon NPS45 Manual de usuario
W415-0702 / 10.30.08
1
$10.00 W415-0702 / 10.30.08
INSTALLATION AND
OPERATING INSTRUCTIONS
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031
www.napoleonfireplaces.com • [email protected]
THIS HEATER HAS BEEN TESTED TO ASTM E 1509, UL 1482, ULC S627.
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SAFETY INFORMATION
- Contact local building or fire officials about
restrictions and installation inspection require-
ments in your area.
- This heater is hot while in operation. Keep
children, clothing and furniture away. Contact may
cause skin burns.
- Do not start a fire with chemicals or fluids such
as gasoline, engine oil, etc...
PLEASE READ ENTIRE MANUAL BEFORE
YOU INSTALL OR USE THIS PELLET BURN-
ING HEATER. If the heater is not properly
installed, a house fire may result causing
personal injury or loss of life.
NPI45
PELLET INSERT HEATER
NPS45
PELLET STOVE HEATER
NPS45
NPI45
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE
!
WARNING
W415-0702 / 10.30.08
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TABLE OF CONTENTS
1.0 INTRODUCTION 4
1.1 WARNINGS & SAFETY PRECAUTIONS 4
1.2 WARRANTY 6
1.3 DIMENSIONS 7
1.3.1 NPS45 7
1.3.2 NPI45 COMPLETE WITH NI800 FLASHING 7
1.3.3 NPI45 COMPLETE WITH AK9 ADAPTER AND CISK FLASHING 8
1.3.4 NPI45 COMPLETE WITH AK8 ADAPTER AND GICSK FLASHING 9
1.4 INSTALLATION OVERVIEW 10
2.0 GENERAL INFORMATION 11
2.1 PELLET QUALITY 11
2.2 HEATING SPECIFICATIONS 12
2.3 SPECIFICATIONS 12
2.4 SAFETY FEATURES 12
2.5 EPA COMPLIANCE 12
3.0 INSTALLATION PLANNING 13
3.1 HEATER PLACEMENT 13
3.2 INSTALLATION OPTIONS 13
3.3 FLOOR PROTECTION REQUIREMENTS 13
3.4 OUTSIDE AIR 14
3.5 MOBILE HOME 14
4.0 GENERAL VENTING 15
4.1 TYPE OF VENT 15
4.2 INSTALLING THE PELLET VENT 15
4.3 VENTING THE PELLET HEATER 15
4.4 PELLET VENT TERMINATION 15
4.5 MINIMUM AIR TERMINAL LOCATION CLEARANCES 16
4.6 STOVE VENTING INSTALLATION EXAMPLES 17
4.6.1 ALCOVE INSTALLATION 17
4.6.2 HORIZONTAL EXHAUST THROUGH WALL INSTALLATION 17
4.6.3 THROUGH WALL WITH VERTICAL RISE AND HORIZONTAL TERMINATION 18
4.6.4 MINIMUM INSIDE VERTICAL CLEARANCES 18
4.6.5 CLASS A CHIMNEY RETROFIT 19
4.6.6 HEARTH MOUNT INSTALLATION 19
4.6.7 INSTALLATION INTO A MASONRY HEATER 20
5.0 STOVE INSTALLATION 21
5.1 MINIMUM CLEARANCE TO COMBUSTIBLES 21
5.1.1 STRAIGHT INSTALLATION 21
5.1.2 CORNER INSTALLATION 21
6.0 INSERT INSTALLATION 22
6.1 MASONRY HEATER INSTALLATION 22
6.2 FACTORY BUILT (METAL) HEATER INSTALLATION 23
6.3 INSTALLATION INTO A COMBUSTIBLE ENCLOSURE 24
6.3.1 FRAMING 24
6.3.2 MINIMUM ENCLOSURE CLEARANCES 25
6.3.3 MINIMUM CLEARANCE TO COMBUSTIBLES 25
6.3.4 MINIMUM MANTEL CLEARANCES 26
6.3.5 REAR TO TOP VENT CONVERSION INSTRUCTIONS 26
7.0 INSERT FINISHING 27
7.1 FLASHING INSTALLATION 27
7.2 TRIVET INSTALLATION 27
7.3 INSTALLING VIEWING DOOR 28
8.0 OPERATING INSTRUCTIONS 28
8.1 PROPER PELLET LOADING 28
8.2 PRE-START CHECK 28
8.3 LIGHTING HEATER MANUALLY 29
8.4 LIGHTING INSTRUCTIONS 29
8.5 CONTROLS 29
8.5.1 CONTROL ADJUSTMENTS 30
8.6 INSTALLING A THERMOSTAT 31
9.0 GENERAL MAINTENANCE 32
9.1 DAILY (WHENEVER USING THE HEATER) 32
9.1.1 OPEN MAIN VIEWING DOOR 32
9.1.2 DISPOSAL OF ASHES 32
9.1.3 INSPECT THE BURN POT 32
9.1.4 CLEANING GLASS DOOR 32
9.1.5 CARE OF PLATED PARTS 32
9.1.6 CLEANING THE HEAT EXCHANGER TUBES 33
W415-0702 / 10.30.08
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Before installation, consult with the authority having jurisdiction (building department, re department etc...) to
determine if there is the need to obtain a permit.
NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.
9.1.7 MAKE SURE PELLETS ARE NOT PILING UP 33
9.1.8 CLEANING THE BURN POT 33
9.2 BI-WEEKLY (OR EVERY 10 BAGS OF PELLETS) 34
9.2.1 VACUUM FIREBOX 34
9.3 SEMI-ANNUALLY (OR EVERY TWO TONS OF PELLET) 34
9.3.1 VACUUM HOPPER 34
9.3.2 SOOT AND FLY ASH FORMATION 35
9.3.3 CLEAN THE VERTICAL EXHAUST DUCT 35
9.3.4 CLEAN EXHAUST HOUSING (INSERT ONLY) 35
9.3.5 CLEAN THE EXHAUST BLOWER 35
9.3.6 CHECK ALL SEALS 36
9.3.7 CLEAN THE VENT 36
9.3.8 IN THE EVENT OF A JAMMED AUGER 36
10.0 NORMAL OPERATING SOUNDS 37
11.0 WIRING DIAGRAM 38
12.0 REPLACEMENTS 39
12.1 COMMON REPLACEMENT PARTS 42
12.2 NPS45 REPLACEMENT PARTS 43
12.3 NPI45 REPLACEMENT PARTS 44
12.4 COMMON ACCESSORY PARTS 45
12.5 NPI45 ACCESSORY PARTS 45
13.0 FREQUENTLY ASKED QUESTIONS 46
14.0 TROUBLESHOOTING 47
15.0 SERVICE HISTORY 51
W415-0702 / 10.30.08
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Do Not operate the heater if you smell
smoke coming from the heater. Turn
the Pellet Feed dial to “OFF”, monitor
your heater, and call a trained
technician
Do not unplug the heater if you
suspect a malfunction. Turn the
Pellet Feed dial to “OFF” and monitor
your heater.
Never try to repair or replace any part
of the heater unless instructions are
given in this manual. All other work
should be done by a trained
technicican.
The viewing door and ashpan must be
closed and latched during operation.
Never block free airflow through the
open vents of the unit.
Do not operate the heater if the flame
becomes dark and sooty or if the
burnpot overfills with pellets. Turn the
Pellet Feed dial to “OFF” and
periodically inspect the heater.
The exhaust system must be
completely airtight and properly
installed. It is recommended that the
pellet vent joints be sealed with a
minimum 500°F (260°C) silicone
sealant. Install according to the vent
manufacturers instructions.
Your heater requires periodic
maintenance and cleaning. Failure to
maintain your heater may lead to
smoke spillage in your home.
Allow the heater to cool before
performing any maintenance or
cleaning. Ashes must be disposed in a
metal container with a tight lid and
placed on a non-combustible surface
well away from the home or structure.
The heater is designed and approved
for pelletized wood fuel only. Any other
type of fuel burned in this heater will
void the warranty and safety listing.
If this heater is not properly installed,
a house fire may result.
Do not start a fire with chemicals or
fluids such as gasoline, engine oil,
etc.
Before installing this heater, contact
the local building or fire authority and
follow their guidelines. Notify your
insurance company of this heater as
well.
1.
2.
3.
4.
5.
6.
1.1 WARNINGS & SAFETY PRECAUTIONS
1.0 INTROdUCTION
TP - PELLET WARNING
W415-0702 / 10.30.08
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During a power outage this heater will
not operate. If a power outage does
occur, check the heater for smoke
spillage and open a window if any
smoke spills into the room.
Keep foreign objects out of the
hopper.
Disconnect the power cord before
performing any maintenance.
NOTE:
Turning the Pellet Feed dial to “OFF”
does not disconnect all power to the
heater.
Do not throw this manual away. This
manual has important operating and
maintenance instructions that you will
need at a later time. Always follow the
instructions in this manual.
This heater must be connected to a
standard 115 V., 60Hz grounded
electrical outlet. Do not use an
adapter plug or sever the grounding
prong. Do not route the electrical cord
underneath, in front of, or over the
heater.
When installed in a mobile home, the
heater must be bolted to the floor,
have outside air, and NOT BE
INSTALLED IN THE BEDROOM (Per
H.U.D. requirements). Check with
local building officials.
The exhaust system should be
checked and cleaned once a year
minimum for any build-up of soot or
creosote.
Combustible materials such as
firewood, wet clothing, etc. placed too
close can catch fire.
Objects placed in front of the heater
must be kept a minimum of 48" from
the front face of the heater.
?
Operating
Manual This heater can become very hot, you
MUST wear heat resistant gloves
when cleaning or handling this heater.
At no point should you use firewood or
firelogs in this heater. The use of
which could cause a house fire.
TP - PELLET WARNING 2
W415-0702 / 10.30.08
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The following materials and workmanship in your new NAPOLEON® Pellet Heater are warranted against
defects for as long as you own the heater. This covers: the pellet hopper, outer shell, ceramic glass (thermal
breakage only) and ash drawer.
The combustion chamber and heat exchanger are warranted against defects for a period of five years. All
other wearable parts and electrical components such as blowers, thermal switches and burn pot are
covered and NAPOLEON® will provide replacement parts free of charge during the first year of the limited
warranty.
Labour related to warranty repair is covered free of charge during the first year. Repair work, however,
requires the prior approval of an authorized company official. Labour costs to the account of NAPOLEON®
are based on a predetermined rate schedule and any repair work must be done through an authorized
NAPOLEON® dealer.
NAPOLEON® PELLET HEATERS PRESIDENT’S LIFETIME LIMITED WARRANTY
CONDITIONS AND LIMITATIONS
NAPOLEON® warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not
necessary. Simply provide your proof of purchase along with the model and serial number to make a warranty claim. Provided that
the purchase was made through an authorized NAPOLEON® dealer your heater is subject to the following conditions and
limitations:
This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives.
The Pellet Heater must be installed by an authorized service technician or contractor. Installation must be done in accordance with
the installation instructions included with the product and all local and national building and fire codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect.
Operating heater on high for extended periods of time, is neglect. Parts installed from other manufacturers will nullify this warranty.
This limited warranty further does not cover any scratches, dents, corrosion or discoloring caused by excessive heat, abrasive and
chemical cleaners nor chipping on porcelain enamel parts, nor any venting components used in the installation of the heater.
In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or
workmanship provided that the product has been operated in accordance with the operation instructions and under normal
conditions.
After the first year, with respect to the President's Limited Lifetime Warranty, NAPOLEON® may, at its discretion, fully discharge all
obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but
defective parts).
After the first year, NAPOLEON® will not be responsible for installation, labour or any other costs or expenses related to the
reinstallation of a warranted part, and such expenses are not covered by this warranty.
Notwithstanding any provisions contained in the President's Limited Lifetime Warranty, napoleon’s responsibility under this
warranty is defined as above and it shall not in any event extend to any incidental, consequential or indirect damages.
This warranty defines the obligations and liability of NAPOLEON® with respect to the NAPOLEON® pellet heater and any other
warranties expressed or implied with respect to this product, its components or accessories are excluded.
NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale
of this product. NAPOLEON® will not be responsible for: over-firing, downdrafts, spillage caused by environmental conditions such
as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting configurations, insufficient
makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust blowers, furnaces,
clothes dryers, etc.
Any damages to heater, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long
periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®.
Regular cleaning of the fine ash generated during the operation of this heater is a necessary part of maintaining your pellet heater.
Failure of any components, which is attributed to poor maintenance, is not warrantable and will not be covered by this policy.
NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.
All specifications and designs are subject to change without prior notice due to on-going product improvements. NAPOLEON® is a registered trademark of wolf steel ltd. Patents U.S. 5.303.693.801 -
can. 2.073.411, 2.082.915. © wolf steel ltd.
NAPOLEON® Pellet Heaters are manufactured under the strict Standard of the World Recognized
ISO 9001 : 2000 Quality Assurance Certificate.
NAPOLEON® products are designed with superior components and materials, assembled by trained crafts-
men who take great pride in their work. The complete heater is thoroughly inspected by a qualified technician
before packaging to ensure that you, the customer, receives the quality product that you expect from
NAPOLEON®.
1.2 WARRANTY
TP - NAPOLEON PELLET WARRANTY
W415-0702 / 10.30.08
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22 3/8” 22 3/8”
9 7/8”
11 3/4”
17 3/8”
26 5/8”
30 1/2”
1 1/8”
22 1/2”
FIGURE 1.3.1a
26 1/2”
12 1/2”
38 3/8”
29 5/16”
7 5/8”
20 3/8”
8”
12 3/4”
12 1/2”
22 1/2”
38 3/8”
*32 5/8”
20 5/8”
2 1/4”
11 3/16”
20 5/8”
21 1/2”
2 3/4”
4 1/4”
Center line
of exhaust
Center line
of air intake
*In order to install flashing flush to a finished wall and centered within the
opening the front opening of the fireplace or enclosure must be this wide.
15” Stand-off’s
Center line
of air intake
Center
line of
exhaust
Center line
of insert
1 1/4”
FIGURE 1.3.2a
1.3 dImENSIONS
1.3.1 NPS45
1.3.2 NPI45 COmPLETE WITh NI800 FLAShING
FIGURE 1.3.1b
FIGURE 1.3.2b
FIGURE 1.3.2c
W415-0702 / 10.30.08
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FIGURE 1.3.3a
26 1/2”
10 5/8”
7 5/8”
20 5/8”
2 3/4”
46 7/16”
31”
20 3/8”
8”
22 1/2”
46 7/16”
*32 5/8”
20 5/8”
2 1/4”
11 3/16”
4 1/4”
Center line
of exhaust
Center line
of air intake
*In order to install flashing flush to a finished wall and centered within the
opening the front opening of the fireplace or enclosure must be this wide.
28 1/8”
Center line
of insert
16 1/2”
Center line
of air intake
Center
line of
exhaust
1 5/8”
14 1/4”
10 5/8”
Stand-offs
1.3.3 NPI45 COmPLETE WITh Ak9 AdAPTER ANd CISk FLAShING
FIGURE 1.3.3b
FIGURE 1.3.3c
W415-0702 / 10.30.08
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26 1/2”
10 5/16”
7 5/8”
20 3/8”
2 3/4”
20 3/8”
8”
13 3/8”
10 5/16”
22 1/2”
46 7/16”
*30 3/4”
20 5/8”
2 1/4”
10 1/2”
4 1/4”
Center line
of exhaust
Center line
of air intake
*In order to install flashing flush to a finished wall and centered within the
opening the front opening of the fireplace or enclosure must be this wide.
29 3/16”
46 7/16”
2 3/16”
15 5/8”
Center line
of air intake
Center
line of
exhaust
Center line
of insert
Stand-offs
1.3.4 NPI45 COmPLETE WITh Ak8 AdAPTER ANd GICSk FLAShING
FIGURE 1.3.4a
FIGURE 1.3.4b
FIGURE 1.3.4c
W415-0702 / 10.30.08
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1.4 INSTALLATION OvERvIEW
See the section
“INSTALLATION - MINIMUM
MANTEL CLEARANCES”
Drywall
(or other
combustible
material)
See the sections
“GENERAL VENTING”
and “INSTALLATION”
See the section
“MINIMUM FRAMING
DIMENSIONS”
Side
Wall
See the section
“MINIMUM
CLEARANCES TO
COMBUSTIBLES”
See the section
“INSTALLATION
INTO A BUILT-IN
ENCLOSURE”
FIGURE 1.4
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