MyBinding PS-P61 Manual de usuario
Service Manual
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Standard PS-P61
Punch Stapler
SERVICE MANUAL
Kyoto,Japan
510 Kuze Ooyabu-cho Minami-ku, Kyoto 601-8206, Japan
Phone:+81-75-934-6700, Fax:+81-75-934-6708, www.horizon.co.jp
PS-P61 Punch Staple
IUS501008-03030701/PSP61/03E/DV
FOREWORD
Punch Staple
Model PS-P61
Do not perform any maintenance until you read and
understand the instructions in this manual.
If you have questions regarding maintenance or this publication,
please contact our service division.
This manual is designed to help you to keep the machine in a good operating
condition. Read, study and keep this manual in a safe and convenient place.
The machine design and specifications are subject to
change without notice.
II
Safety Instruction
1. Read and understand all safety instructions with a signal WARNING,
and CAUTION. If safety instructions are ignored, personal injury will
result.
2. HORIZON INTERNATIONAL INC. cannot anticipate every possible situa-
tion that might involve a potential hazard. The instruction in this manual are
therefore not all inclusive.
3. Be sure to unplug the power cord when replacing the parts or repairing the
machine.
4. Take care with the rotating parts when the machine is operated with the covers
being opened.
5. Use the original HORIZON spare parts when replacing the parts.
III
I Necessary Tool for Maintenance and Repair
Use the following tools for maintenance and repair.
1. Screw Driver No. 2
2. Screw Driver 6 to 7 mm
3. Allen Wrenches 1.5, 2, 2.5, 3, 4, 5, and 6 mm
4. Open-ended Wrench 5.5 x 7 mm 8 x 10 13 x 17
5. Box Wrench 5.5 mm
6. Snap-ring Expander
II Signs and Abbreviations in This Manual
1. The following signs in this manual
represent wire color.
Sign Color
C Brown
R Red
O Orange
Y Yellow
G Green
B Blue
V Violet
H Gray
W White
D Black
S Transparent
2. The following abbreviations in this
manual represent electronic and electrical
parts.
Abbreviation Meaning
CL Clutch
BK Brake
SW Switch
mSW Microswitch
M Motor
LED Light Emitted Diode
VR Potentiometer
RY Relay
IV
Contents
FOREWORD..........................................................................................................................I
Safety Instruction ...................................................................................................................II
I Necessary Tool for Maintenance and Repair...................................................................III
II Signs and Abbreviations in this manual ...........................................................................III
1. PS-P61 Specifications ......................................................................................................1
2. Operation Overview ........................................................................................................2
3. Sheet Flow ........................................................................................................................3
4. How to Remove Cover ....................................................................................................4
5. Sensors and Electronic Parts Descriptions ...................................................................5
6. Sensor Location and Descriptions .................................................................................6
7. Transport Belt Drive Descriptions ................................................................................7
8. Troubleshooting...............................................................................................................8
9. LED and ConnectorDescriptions on P.C.B...................................................................11
10. Power & Signal Line Diagram .....................................................................................12
11. Panel Sensor Line Diagram ..........................................................................................13
12. Staple Unit Inside Line Diagram .................................................................................14
13. Power Supply Line Diagram ........................................................................................15
14. Punch Unit and Sensor .................................................................................................16
15. Timing Chart 1 ..............................................................................................................17
16. Timing Chart 2 ..............................................................................................................18
17. Timing Chart 3 ..............................................................................................................19
18. Check Mode ...................................................................................................................20
1
1. PS-P61 Specifications
Product Staple and Punch Unit for QC-P8/P10
Integrated Model QC-P8, QC-P10
Jobs A4 : Corner Staple, Top Staple, and other Side Corner Staple
A3: Corner Staple
NOTE - Only corner staple can be done with optional punch.
- Two hole punch (option) can be performed only on A4 size.
Sheet Size with Operation Panel
A4 and A3
NOTE - Sheet size must be within +,-0.5 mm.
Sheet Size Width : Maximum 298 mm (11.8") Minimum : 182 mm (7.2")
Length : Maximum 432 mm (17") Minimum : 257 mm (10.2")
NOTE - Other side corner staple and top staple are limited in size.
Sheet Quality Normal Paper
Stapling and Punching Thickness
10 Sheets of 135 gsm (36# Bond)
Sheet Thickness 53 to 135 gsm (16# Bond to 36# Bond)
Optional Punch Capacity
Up to 105 gsm of normal paper
Production Speed 25 Sets/min. (Corner Staple)
15 Sets/min. (Top Staple, Other Side Corner Staple and Staple with Punch)
Transport Method Connecting Section : Roller Transport
Producing Section : Belts Transport
Detector Sheet Jam, No Staple, Door, Staple Trouble, Punch Trouble, and Full Tray
(LEDs illuminate on operation panel.)
Counter 4 digits (For Maintenance)
Drive DC Motor : 3 x 24 V DC Solenoid : 4 x 24 V/35 W
DC Motor : 1 x 24 V (with Punch)
Power 100 V 50/60 Hz, 115 V 60 Hz, 230 V 50 Hz
Power Consumption
150 W
Machine Dimensions
Tray Open : 1,115 x 562 x 582 mm (43.9" x 22.2" x 22.9")
Tray Close : 775 x 562 x 580 mm (30.6" x 22.2" x 22.9")
Machine Weight 77 kg (170 lb)
(W x D x H)
2
2. Operation Overview
1. Pile sheets into bins and turn on power switch.
- Staple unit will be reset if staple unit is not at home position before power is on.
- LED conditions of operation panel
Jog Guide Illuminates at the current position. Not illuminates when irregular
sheets are used.
Staple Mode Illuminates at the angled side staple position.
Punch Not illuminates.
Jog Time 1 time lamp illuminates.
2. Press option button on collator.
- Option LED illuminates.
- Gate in collator moves.
3. Set jog guides according to sheets.
- LED in the selected sheet size illuminates.
4. Select required mode with staple mode button.
- LED illuminates in different position as staple button is pressed.
Staple unit moves to set position a few seconds after staple mode is selected.
NOTE
- In the case of other side corner staple or top staple, staple mode cannot be selected
because of limited sheet size.
- In the case of staple with punch, staple mode cannot be selected because of limited
sheet size.
5. Set receiving tray and receiving tray guide according to sheet size.
6. Press check button of collator twice. As collator starts, transport unit will transport a set of
sheets. The set is stapled and/or punched and delivered to receiving tray.
7. Press start button of collator. Collator starts collating and sets of sheets are produced.
When miss/double or other troubles happen on collator, collating job stops with LED illumi-
nated.
Collator's Error : Sheet jam, misfeed, and double feed are indicated on panel of collator.
PS-P61's Error : QC-P10 : Option error message is indicated on collator.
QC-P8 : Receiving tray lamp illuminates on collator.
PS-P61 : Monitor lamp illuminates.
8. When preset counter reaches to set number, collating stops and then transport unit stops.
- In the case of the number of sets are not input in preset counter, collator stops because
sheets run out, or because receiving tray of PS-P61 is full.
3
3. Sheet Flow
Gate
Transport Unit
B4 Stopper
Staple Unit
Delivery Roller
Transport Rollers
Sheet Feed Sensor
Jog Guide 1
Sheet Jog Sensor Transport Belt Jog Guide 2 Stopper Sensor Stopper
Receiving Tray
Forward Roller
A. Corner Staple with A4 and A3 Sheet Size (8.5" x 11"/11" x 17")
1. A set of collated sheets are delivered to transport unit.
2. A set of sheets are transported by transport rollers and pass sheet feed detector.
3. Transport belt and forward roller transport a set of sheets to stopper.
4. Transport belt stops.
5. Jog solenoids is activated and jog sheets.
6. Stapler staples sheets.
7. Delivery roller lowers and transport belt delivers a set of sheets to receiving tray.
B. Top Staple with A4 Sheet Size (8.5" x 11")
Staple unit moves to top staple position and is ready to staple. The procedures 1 to 6 are the
same as A.
7. Delivery roller lowers and transport belt delivers a set to the second staple position.
8. Jog solenoids is activated and jog sheets.
9. Stapler staples sheets.
10. Transport belt delivers a set of sheets to receiving tray.
C. Other Side Corner Staple with A4 Sheet Size (8.5" x 11")
Staple unit moves to the other side corner staple position and is ready to staple. The rest
procedures are the same as A.
D. Punch
The procedures 1 to 6 are the same as A.
7. Punch punches sheets.
8. Delivery roller lowers and transport belt delivers a set to receiving tray.
4
4. How to Remove Cover
Rear Cover (L)
B4-6BC (4 pcs)
Front Cover (U)
B4-8Zpan (4 pcs)
Tabla de contenidos
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