Moxa Technologies EtherDevice EDR-G903 Manual

Moxa EtherDevice™ Router

EDR-G903/G902

Hardware Installation Guide

Second Edition, July 2011

Reproduction without permission is prohibited.

Fl.4, No.135, Lane 235, Pao-Chiao Rd. Shing Tien City, Taipei, Taiwan,

R.O.C.

TEL: +886-2-8919-1230

P/N: 1802009030011

- 2 -

Package Checklist

The Moxa EtherDevice Router is shipped with the following items. If any of

these items is missing or damaged, please contact your customer service

representative for assistance.

1 EtherDevice Router

Hardware Installation Guide

CD-ROM with User’s Manual and Windows utility

Moxa product warranty statement

RJ45 to DB9 console port cable

Protective caps for unused ports

Features

Advanced Industrial Networking Capability

Router/Firewall/VPN all in one.

High performance Gigabit copper/fiber combo port.

Supports 1 WAN, 1 LAN, and 1 user-configurable WAN or DMZ

interface (EDR-G903).

Supports 1 WAN and 1 LAN (EDR-G902)

Firewall with Quick Automation Profile for Fieldbus protocols.

Network address translation (N-to-1, 1-to-1, and port forwarding).

Intelligent PolicyCheck and SettingCheck tools.

-40 to 75°C operating temperature (T models).

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Panel Views of EtherDevice Router

Front Panel (G903)

Front Panel (G902)

Front Panel (G903):

WAN1, DMZ/WAN2, LAN port:

10/100/1000 BaseT(X) or

100/1000Base SFP slot combo ports

Power input PWR1 LED

Power input PWR2 LED

Fault LED

10/100/1000BaseT(X) LED indicator

LED for DMZ/WAN2 port

Front

Panel (G902):

WAN, LAN port 10/100/1000

BaseT(X) or 100/1000Base SFP slot

combo ports

Power input PWR1 LED

Power input PWR2 LED

Fault LED

10/100/1000BaseT(X) LED indicator

- 4 -

Top Panel

Rear Panel

Top Panel:

Grounding screw

4-pin terminal block for PWR 1,

PWR 2

4-pin terminal block for DI and

Relay

RS-232 console port

Rea

r Panel:

Terminal block

DIN-Rail kit

- 5 -

Mounting Dimensions (unit = mm)

DIN-Rail Mounting

The aluminum DIN-Rail attachment plate should already be fixed to the back

panel of the EtherDevice Router when you take it out of the box. If you need

to reattach the DIN-Rail attachment plate to the EtherDevice Router, make

sure the stiff metal spring is situated towards the top, as shown in the

following figures.

STEP 1

—

Insert the top of the

DIN

-Rail into the slot just below the

stiff metal spring.

STEP 2

—

The DIN-Rail attachment

unit will snap into place as shown

the following illustration.

To remove the EtherDevice Router from the DIN-Rail, simply reverse Steps 1

and 2 above.

- 6 -

Wiring Requirements

WARNING

Do not disconnect modules or wires unless power has been

switched off or the area is known to be non-hazardous. The

devices may only be connected to the supply voltage shown on

the type plate. The devices are designed for operation with a

Safety Extra-Low Voltage. Thus, they may only be connected to

the supply voltage connections and to the signal contact with the

Safety Extra-Low Voltages (SELV) in compliance with IEC950/

EN60950-1/ VDE0805.

ATTENTION

This unit is a built-in type. When the unit is installed in another

piece of equipment, the equipment enclosing the unit must

comply with fire enclosure regulation IEC 60950-1/EN60950-1

(or similar regulation).

ATTENTION

Safety First!

Be sure to disconnect the power cord before installing and/or

wiring your Moxa EtherDevice Router.

Calculate the maximum possible current in each power wire and

common wire. Observe all electrical codes dictating the

maximum current allowable for each wire size.

If the current goes above the maximum ratings, the wiring could

overheat, causing serious damage to your equipment.

Please read and follow these guidelines:

Use separate paths to route wiring for power and devices. If power wiring

and device wiring paths must cross, make sure the wires are perpendicular

at the intersection point.

NOTE: Do not run signal or communications wiring and power wiring

through the same wire conduit. To avoid interference, wires with different

signal characteristics should be routed separately.

You can use the type of signal transmitted through a wire to determine

which wires should be kept separate. The rule of thumb is that wiring

sharing similar electrical characteristics can be bundled together

You should separate input wiring from output wiring

We advise that you label the wiring to all devices in the system.

Grounding the Moxa EtherDevice

Router

Grounding and wire routing help limit the effects of noise due to

electromagnetic interference (EMI). Run the ground connection from the

ground screw to the grounding surface prior to connecting devices.

- 7 -

ATTENTION

This product is intended to be mounted to a well-grounded

mounting surface such as a metal panel.

Wiring the Relay Contact

The EtherDevice Router has one set of relay outputs. This relay contact uses

one contacts of the terminal block on the EtherDevice Router’s top panel.

Refer to the next section for detailed instructions on how to connect the wires

to the terminal block connector, and how to attach the terminal block

connector to the terminal block receptor.

In this section, we illustrate the meaning of the contact used to connect the

relay contact.

FAULT:

The two right contacts of the 4-pin terminal

block connector are used to detect

user-configured events. The two wires

attached to the fault contacts form an open

circuit when a user-configured event is

triggered. If a user-configured event does

not occur, the fault circuit remains closed.

Wiring the Redundant Power Inputs

The EtherDevice Router has two sets of power inputs—power input 1 and

power input 2. The top and front views of one of the terminal block

connectors are shown here.

STEP 1: Insert the negative/positive DC

wires into the V-/V+ terminals, respectively.

STEP 2

: To keep the DC wires from pulling

loose, use a small flat-blade screwdriver to

tighten the wire-

clamp screws on the front of

the terminal block connector.

STEP 3: Insert the plastic terminal block

connector prongs into the terminal block

receptor, which is located on the

EtherDevice Router’s top panel.

- 8 -

Wiring the Digital Inputs

The EtherDevice Router has one set of digital input, DI. The DI consists of

two left contacts of the 4-pin terminal block connector on the EtherDevice

Router’s top panel, which are used for the DC inputs. The top and front views

of one of the terminal block connectors are shown here.

STEP 1: Insert the negative

(ground)/positive DI wires into the ┴/I

terminals, respectively.

STEP 2

: To keep the DI wires from pulling

loose, use a small flat-blade screwdriver to

tighten the wire-

clamp screws on the front of

the terminal block connector.

STEP 3: Insert the plastic terminal block

connector prongs into the terminal block

receptor, which is located on the

EDR-G903’s top panel.

Communication Connections

Each EtherDevice Router has 2 types of communication port:

1 RJ45 console port (RS-232 interface)

3 combination 10/100/1000T(X)/1000BaseSFP ports (EDR-G903)

1 combination 10/100/1000T(X)/1000BaseSFP port and 1

10/100/1000T(X) Ethernet port (EDR-G902)

RS-232 Connection

The EtherDevice Router has one RS-232 (10-pin RJ45) console port, located

on the top panel. Use either an RJ45-to-DB9 (see the cable following wiring

diagrams) to connect the EtherDevice Router’s console port to your PC’s

COM port. You may then use a console terminal program, such as Moxa

PComm Terminal Emulator, to access the EtherDevice Router’s console

configuration utility.

RJ45 (10-pin) Console Port Pinouts

Description

------

DSR

RTS

------

TxD

RxD

GND

CTS

DTR

------

- 9 -

RJ45 (10-pin) to DB9 (F) Cable Wiring

10/100/1000BaseT(X) Ethernet Port

Connection

The 10/100/1000BaseT(X) ports located on Moxa EtherDevice Router’s front

panel are used to connect to Ethernet-enabled devices. Most users will choose

to configure these ports for Auto MDI/MDI-X mode, in which case the port’s

pinouts are adjusted automatically depending on the type of Ethernet cable

used (straight-through or cross-over), and the type of device (NIC-type or

HUB/Switch-type) connected to the port.

In what follows, we give pinouts for both MDI (NIC-type) ports and MDI-X

(HUB/Switch-type) ports. We also give cable wiring diagrams for

straight-through and cross-over Ethernet cables.

10/100Base T(x) RJ45 Pinouts

MDI Port Pinouts

MDI-X Port Pinouts

8-pin RJ45

Signal

Tx+

Rx+

Tx-

Rx-

Rx+

Tx+

Rx-

Tx-

1000BaseT RJ45 Pinouts

MDI

MDI-X

BI_DA+

BI_DB+

BI_DA-

BI_DB-

BI_DB+

BI_DA+

BI_DC+

BI_DD+

BI_DC-

BI_DD-

BI_DB-

BI_DA-

BI_DD+

BI_DC+

BI_DD-

BI_DC-

- 10 -

RJ45 (8-pin) to RJ45 (8-pin) Straight-Through Cable Wiring

RJ45 (8-pin) to RJ45 (8-pin) Cross-Over Cable Wiring

100 BaseFX or 1000BaseSFP Fiber Port

The Gigabit Ethernet ports on the EtherDevice Router are SFP slots, which

require 100BaseFX SFP or Gigabit mini-GBIC fiber transceivers to work

properly. Moxa provides complete transceiver models for various distance

requirements.

The concept behind the LC port and cable is quite straightforward. Suppose

you are connecting devices I and II. Unlike electrical signals, optical signals do

not require a circuit in order to transmit data. Consequently, one of the optical

lines is used to transmit data from device I to device II, and the other optical

line is used to transmit data from device II to device I, for full-duplex

transmission.

Remember to connect the Tx (transmit) port of device I to the Rx (receive) port

of device II, and the Rx (receive) port of device I to the Tx (transmit) port of

device II. If you make your own cable, we suggest labeling the two sides of the

same line with the same letter (A-to-A and B-to-B, as shown below, or

A1-to-A2 and B1-to-B2).

LC-Port Pinouts

LC-Port to LC-Port Cable Wiring

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