Most Fanmig 322 mobil Pulse Manual de usuario
Operation Manual
rev. 1.1 of 30.01.2019EN
User manual for MIG/MAG semi-automatic
welding machine
Fanmig 322 mobil Pulse
Catalogue no:
Fanmig 322 mobil Pulse - 51 00 023930
Attention! A copy of this manual should be located in the
place of device use and should always remain available to the operator.
Original manual
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Operation Manual
rev. 1.1 of 30.01.2019EN
Parts list:
1. Introduction
2. Health and Safety Manual
3. Maintenance
4. Technical description and operating conditions
5. Technical parameters
6. Device construction
7. Welding parameter settings
8. MIG / MAG welding synergy, MIG / MAG pulse, MIG / MAG manual and MMA electrode
9. Welding circuit calibration
10. Spare parts and device construction
11. Device operation defects
12. Electrical scheme
13. EU Declaration Of Conformity
1. Introduction
Thank you for purchasing Fanmig 322 mobil Pulse a semi-automatic inverter machine by
MOST.
We do believe that this product will meet your requirements. Before starting the work
please familiarize yourself with this User Manual
In accordance with Directive 2012/19/EUWEEE II
(WEEE - Waste Electrical and Electronic Equipment),
after decommissioning, the device must be recycled by
a specialized company.
Do not dispose of worn-out welding equipment with domestic
waste!
Recycling
2. Health and Safety Manual
Attention: The following user manual should be read prior installing
and starting the device. OSH manual should be known to every welder and employee
responsible for equipment maintenance.
Attention: The device is may not be used for the purpose of pipe defrosting!
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Use and maintenance of welding equipment may be dangerous. The user must
observe health and safety rules and regulations. Welding and cutting machines
may be used only by qualied personnel. Follow your local rules and regulations
on working with that type of devices and prevention of accidents.
Prior to starting your work remove all ammables from the welding area. Welding
inside tanks previously used as ammable liquids storage is forbidden. Place any
ammables in a safe location away from welding spatter.
Do not expose the device to rain, water vapour and do not spray water over it.
Do not start welding without proper eye protection equipment. Also protect other
people against generated radiation.
Use ventilation and lters in order to remove welding fumes from the work site.
Use individual lters if the ltering/ventilation system does not operate correctly or
is not available.
Stop your work immediately after nding damage to the power cords. Do not touch
the damaged cords. Prior a repair or maintenance disconnect the device from
power source. Never use the device with damaged power cords.
Keep a re extinguisher close to the welding location. After nishing welding check
work station against re hazard.
Never try to x a damaged gas reducer on your own. In case of malfunction repla-
ce the reducer to a fully functional one.
Electromagnetic interference
The device may inuence other devices sensitive to electro-
magnetic interference (robots, computers, etc.)
Always ensure that the devices within the welding work station are resistant to
interfe-
rence.
For the purpose of limiting interference, it is recommended to use as short welding
cables as possible and arranged in parallel.
Always work in a distance at least 100 m from other sensitive devices.
Always make sure that the installation is grounded.
If there still are interference with other devices,
properly shield the cables or use appropriate lters.
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INTRODUCTION
Commissioning and normal operation are possible only after reading the carefully reading
following manual. The MIG/MAG, and MMA welding requires meeting the conditions
corresponding to electric arc welding and re regulations. Device operator should be equipped
with appropriate personal
health and safety equipment. It is necessary to use a set of personal protective equipment in
accordance with the provisions of Directive of the Council Directive No. 89/686/EC. Personal
protective equipment includes: welding mask, welding gloves, protective apron, leather shoes,
non-ammable welding clothing.
Despite the high technical standard of the device, the personnel should represent considerable
discipline in approach to health and safety requirements to protect against harmful and health
hazardous factors developed from welding technology.
OPERATING CONDITIONS
In order to ensure adequate service life and trouble-free operation it is recommended to:
• do not place or use this device on an inclined surface (of more than 15º),
• do not use the device for pipe defrosting,
• the device needs to be located in a place with free clean air circulation (to and from the fan
without obstacles). When connected to electrical network the device must not be covered (with,
for example, paper or cloth),
• minimize the amount of dirt and dust that can get into the device,
The device has an IP23S protection rating for housing and may be exposed to atmospheric
fallout and is capable of operating outdoors.
• do not use the device for welding tanks previously used for ammable substances storing.
GASES AND FUMES
Using MIG / MAG, TIG and MMA techniques produces harmful gases and fumes containing
ozone and hydrogen as well as oxides or metal particles. Therefore, the welding work station
should be tted with very good ventilation (dust and smoke extraction or airy location). Metal
surfaces intended for welding should be free from chemical contamination, especially
degreasers (solvents) that decompose during welding process and produce toxic gases.
Welding of galvanized, cadmium-coated or chromium-plated parts is permitted only when a
suction and ltering device is tted, and with introduction of fresh air to the welding work
station.
RADIATION
Ultraviolet emission radiated when welding is harmful to eyesight and skin. Therefore a welding
mask with protective lters is required. Welding work station should meet certain requirements
and include:
• adequate lighting system,
• xed or movable protection screens, governing bystanders against radiation eects
(depending on requirements),
• location with wall colour providing appropriate for radiation absorption.
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FIRE PROTECTION
Welding work station should be located at a safe distance from ammables placed especially
on the oor or walls. All ammables need re protection against hot metal drops. It is
recommended to t the work station with re blankets and re extinguishers.
PROTECTION AGAINST ELECTRIC SHOCK
It is unacceptable to connect the device to an improper installation or to an installation
with unveried zeroing eciency. It is prohibited to use of device with shields removed or re-
move the external shields while the device is connected to electric network. It is not allowed to
work on a suspended device (e.g. using a crane or a gantry). Only authorized persons should
perform maintenance and repair works keeping it in compliance with the safety conditions
applicable to renovation equipment.
3. Maintenance (power supply and wire feeder)
ATTENTION: In order to carry out any repair or maintenance activity, it is recommended to
contact your nearest technical support of RYWAL-RHC (for list of company locations providing
technical support - see last page of this manual).
In the event of noticing any damage, the welder should stop working, disconnect the device
from power supply and report it to direct supervisor or appropriate service - RYWAL-RHC
technical support.
General maintenance (daily)
• check the condition of cables and connections, replace if necessary,
• remove spatter from the gas nozzle of the welding torch, spatter may transfer with the
shielding
gas to the welding arc, tend to disrupt the shielding gas ow and can eect in a short circuit,
• check condition of welding torch, replace if necessary,
• check condition and operation of the cooling fan; keep the cooling air inlet and outlet openings
clean,
• keep the device clean.
Periodic maintenance (every 3 months at least)
Periodic maintenance frequency can be increased depending on the environment
in which the device is operating. Maintenance scope:
• using a stream of dry air (at low pressure) remove the dust from the outer parts of the casing
and from inside of the welding device,
• check and tighten all the screws,
• check the state of all electrical contacts and correct if necessary.
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ATTENTION: Electrical network must be disconnected from the device before any maintenance
and service work. After each repair, perform respective check to ensure safe use.
Mandatory device checks
According to the Labor Code provisions: „All responsibility for the safe use of machinery
and equipment shall be borne by the owner.” This results in the obligation to perform periodic
and post-repair checks and inspections of equipment. Periodic tests are carried out at least
once a year (legal basis PN-EN ISO 17662 clause 4.2), and post-repair tests after each repair
that restored welding functionality (legal basis: PN-EN 60974-4 clause 4.6).
All above services re performed by the technical support of RYWAL-RHC.
4. Technical description and operating conditions
Fanmig 322 mobil Pulse is a cutting edge semi-automatic welding inverter machine
designed for MIG/MAG welding and MMA coated electrode welding (Stick). It is a com-
pact-sized device including electrical power supply and wire feeder located inside a
single housing. Fanmig enables users to weld with MIG/MAG pulsating current. Fanmig
has a 4-roll wire feed system embedded. The device has excellent welding properties
and has a wide application range. It may be used for welding:
a/ MIG/MAG welding technique
Welded materials include ordinary steel, stainless steel or aluminium.
Recommended wire diameters are 0.8 mm to 1.2 mm steel wire and 1.0 mm for
aluminium wire.
Wire feed speed may be set between 1 and 16 m/min, the welding current has
smooth adjustment. Wire feeder may be used for spools between 15kg/18 kg or 5kg.
B300 basket spools require an additional adapter eg. 50 00 001103.
b/ MMA electrode welding
Recommended electrodes from 2.0 to 5.0 mm in diameter, with a rutile or alkaline
casing, for steel or stainless steel.
The device is protected against overheating by a thermal sensor. Made in accordance
with EN 60974-1 standard.
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ENVIRONMENTAL CONDITIONS
Range of
air temperatures at operation from -10ºC to +40ºC
storage and transportation from -25ºC to +55ºC
relative air humidity: up to 50% at + 40 ° C; up to 90% at + 20 ° C.
4. Technical parameters
Parameter Fanmig 322 mobil Pulse
Welding method MIG/MAG MMA
Electrical power supply [V] 3x400/ 50/60Hz
Network protection [A] 16 delayed
Max. current drawn from the
network I [A]
23,9 22,9
Eective current I [A] 13,3 12,8
Welding current range [A/V] 20A / 15,0V -
315A / 29,8A
10A / 20,4A - 300A
/ 32,0V
Idle voltage U [V] 63
Welding current [A] at:
210 A / 24,5V
250 A / 26,5V
25%/315 A / 29,8V
190 A / 27,6V
230 A / 29,2V
20%/300 A / 32,0V
100% work cycle
60% work cycle
Work cycle for max. current
Welding current set point Smooth
Wire feeder 4-roller
Wire feeding speed [m/min] 1 – 16 x
Welding torch cooling Air
Welding Torch (gas) M24, M36, M38 SGRIP MOST or
Digimig 355
Weight [kg] 26.6
Housing protection class IP23S
Insulation class H
Dimensions [mm]
height x length x width
438 x 650 x 240
Table 1: Technical parameters
The device is marked with the S sign which means the possibility of working in an
environment with an increased risk of electric shock.
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6. Device construction
Figure 1: Device construction
Device assembly:
Mass cable with a cross-section of 35 mm2, 3 m long. Power cord, 3 m long, with 16 A CEE
plug, 5-pin. Gas hose 3 m long with connections.
The feeder is equipped with rollers for steel wire 0.8 - 1.0 mm. Other rollers - see section 5.1.
Devices available on request supplied with dierent cable lengths or welding torches.
MIG/MAG welding torches (optional):
Welding torch M24 SGRIP 3 m 55 08 302430
Welding torch M24 SGRIP 4 m 55 08 302440
Welding torch M24 SGRIP 5 m 55 08 302450
Welding torch M38 SGRIP 3 m 55 08 303830
Welding torch M38 SGRIP 4 m 55 08 303840
Welding torch M38 SGRIP 5 m 55 08 303850
Welding torch Digimig 355 3 m 55 08 308003
Welding torch Digimig 355 4 m 55 08 308004
Welding torch Digimig 355 5 m 55 08 308005
Note: while welding with pulsating current welding torch heating increases (by approx.
30%). Please apply welding work cycles provided by manufacturer welding torch
devices. Solution to this issue is an application of cooling for welding torch liquid e.g.
by connecting Fancool 601-WA as additional cooling unit (cat. no. 50 03 003805).
Accessories for aluminium welding and brazing (recommended wire diameter 1.0 mm) -
optional: Roll 1.0AL-1.2AL 51 13 007894
Teon inserts for welding torch: 55 13 013010 (3 m); 55 13 013020 (4 m); 55 13 013030 (5 m)
Brass tube for EURO connection: 51 13 008011.
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A1 Main switch ON/OFF
A2 Control panel PCB
A3 Current socket (+)
A4 Current socket (+)
A5 Euro socket
A6 Wire feeder
A7 Spool mounting
A8 Gas connection
A9 Power cable
A10 Lighting diode for inside of feeder
A11 Immediate wire feeding button
Table 2: The main parts of the device.
Wire feeder construction
E1 Pressure arm nut
E2 Pressure arm
E3 Entry sleeve
E4 Euro socket
E5 Roll (see table 4)
Table 3: Wire feeder parts list
Figure 2: 4-roller wire feeder
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Table 4: Wire feeding rollers
Catalogue no. Wire diameter
51 13 007843 0,8-1,0 mm
51 13 007844 0,8-1,0 mm Al
51 13 007893 1,0-1,2 mm
51 13 007894 1,0-1,2 mm Al
∅ 1,0 1,0 1,20,8
ABC
ACorrect
BIncorrect
CIncorrect
Figure 3: The inuence of the roller groove on welding wire.
6.1 Selection of the wire feeder
In all Fanmig devices, two-groove rollers are used. Grooves are used for feeding wire with two
dierent diameters (e.g., 0.8 and 1.0 mm).
In order to change the diameter of the roller, pressure knob E1 must be released rst (accor-
ding to Fig. 2), so the pressure arm E2 will lift up. Then tighten the fastening bolt E5
and turn it 180 degrees. Alternatively replace it with the right wire for the given diameter.
Rolls intended for wire feeding must correspond to the diameter and workpiece of the wire to
be welded. Only such compatibility ensures equal wire feeding. Disturbances in wire feeding
lead to poor welding quality and wire deformation (see gure 3).
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